Centralized lubrication systems - Import export

For highest contact pressure and high circumferential speed, e.g. for rotary kilns, ball mills, rotary barrel mixers, ball mills, rope winches or friction presses also for guiding elements, slide bars, heavy transport chains and closed wire ropes Lubrication of rotating assemblies of convertors, cranes, crushers and dredges with spray or central lubricating systems Lubrication of heavily loaded gear couplings Advantages and benefits Most suitable for reliable supply of open gears, even at high circumferential speed Very efficient through EP additives in association with a specific combination of solid lubricants and adhesive additives Reliable protection of tooth flanks, even at high temperatures and with extended relubrication time Good pressure resistance of the lubricating film, excellent wear protection The film is not embrittling and aging. Without bitumen, solvent, does not contain heavy metals

For closed gear units and geared motors, plain and friction bearings even at higher rotating speeds, e.g. on filling and packaging machines For joints, propeller shafts and chains when grease lubrication is specified Advantages and benefits Toxicologically harmless as defined in German LFGB Formula in accordance the FDA guideline 21 CFR 178.3570 NSF H1 registered Long operating times due to good resistance to oxidation and ageing Reduced wear due to highly adhesive, load-bearing lubricating film Excellent corrosion protection Low dynamic viscosity enables use with minimal bearing play and gear unit spaces Good pumpability with central lubricating systems Very high resistance to hot and cold water, watery-alkaline and acidic disinfectants and cleaning agents

Grease lubrication of friction and rolling bearings at low operating temperatures Grease lubrication of friction and rolling bearings at high speeds Grease lubrication of bearings with low coasting moments or low bearing play Advantages and benefits NSF H1 registered Low-viscosity, fully synthetic base oil ensures the functionality of the lubricating film up to -70°C Very good conveying capability in central lubricating systems also at low temperatures Clean the surfaces for optimal effect. Before filling for first time, remove anti-corrosion agent. Fill the bearing such that all functional surfaces are certain of being greased. Fill normal bearings up to about 1/3 of the free space inside the bearing

2 x 2 dosing pumps with motorised individual adjustment from 0 – 500 ml nearly maintenance-free machine with automatic central lubrication system Fully-automatic cleaning of filling machine (CIP/SIP) Quick and simplified format change (15 min.) Two filling machines enabling alternate operation/cleaning Heatable hopper (35°C – 95°C) Diversion and feeding of filled jars to the cooling zone Film applicator station Sealing station Multi-transport plate for all current jar diameters

The BaCo 2500 Variospeed is a fully automated filling, foil application and sealing machine, suitable for creamy to liquid filling media for plastic, tin or glass containers. Available performance versions: 2.500 units/h, 3.000 units/h or 3.500 units/h. all gearboxes are maintenance-free: Lenze main drive, Atek gearbox, Miksch stepping gear various cams on drive shafts of the gearbox: filling cam, control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser drive shafts with prockets for chain drives central lubricating system 8-up turntable with mechanical overload clutch backlog detector and monitor for incoming and outgoing containers filling unit with turntable metering unit 40 liters filling funnel dispenser with pre-sealing thermal sealing unit (conductive) integrated conveyor belt central, stepless height adjustment of conveyors and guides by a handwheel integrated SPS control system Siemens S7

The BaCo 2400 is a fully automated, linear motor driven, filling, foil application, foil sealing and capping machine, suitable for creamy to liquid filling media. Capacity: 35-40 pcs per minute Available versions: Fill/Seal, Fill/Cap, Seal/Cap, Fill/Seal/Cap machine frame from aluminium profile indexing transport system for jars horizontally working conveyor for jar infeed and discharge position control for jars in indexing rotary transport dosing pump from 1.4404 10 l hopper with level control filling nozzles driven by LinMot-e-motor pick and place system for pre-cut foils from magazines driven by LinMot-e-motor 1 spot sealer to fix the foil at the sealing rim of the jars sealing system with conduction sealing head capping station with LinMot-e-motor infeed conveyor for caps electric cabinet with operation panel manual central lubrication system safety doors with aluminium profile frame and windows from makrolon

The Gronemeyer head space moistener permits moisting of the cap with the fluid in the container. Machine dimensions depend on the conveyor performance and the desired moisting time. Moisting occurs during continuous material flow. The machine is a space-saving solution due to the vertical moisting track. The design permits products to run through the machine without turning process, if necessary. Technical data: —Conveying performance: up to 60,000 units/h —Moisting path: up to 10 m —Product weight: up to 40 kg —Product width: 20 - 450 mm —Solid steel construction in painted or stainless-steel version —Manual width adjustment —Automatic tensioning station for the cleated chain —Central lubrication system for the cleated chain optional equipment: —deflecting pulleys —motorized width adjustment —machine cover made of Makrolon or steel grid with maintenance doors —electrical control system —loading and unloading belts

The Gronemeyer bottle turner permits interior cleaning of new glass, tins, etc. Blow-out-, ionisation or vibration bars are offered in addition in order to optimize cleaning performance. Cleaning occurs during continuous material flow. Blown out particles are collected on drawers or as an other option with a suction system. In addition to turning and cleaning, differences in height can be overcome at the same time. The Gronemeyer case turner works according to the same principle. The case turners are often integrated into the case washer. Technical data: —Conveyor performance: up to 60,000 units/h —Overhead track: up to 10 m —Difference in height: up to 10 m —Product weight: up to 40 kg —Product width: 20 - 450 mm —Solid steel construction in painted or stainless-steel version —Manual width adjustment —Automatic tensioning station for the cleated chain —Central lubrication system for the cleated chain

The Gronemeyer rinser is used for interior cleaning of new glass, PET bottles, tins, etc. Water or other liquids are used as cleaning media. Cleaning occurs during continuous material flow. In addition to rinsing, differences in height can be overcome at the same time or products can be turned. Technical data: —Conveyor performance: up to 60,000 units/h —Rinse track: up to 10 m —Difference in height: up to 10 m —Product weight: up to 40 kg —Product width: 20 - 450 mm —Solid steel construction in a painted or stainless steel version —Manual width adjustment —Automatic tensioning station for the cleated chain —Central lubrication system for the cleated chain —Water lance for cleaning the products —Complete machine cover made of sheet metal/Makrolon with maintenance doors

The Scotch-Yoke drive of the DTL series has a modified link drive characteristic and reduces the slide speed during the forming phase. Thus the presses are not only suitable for cutting, punching and forming tasks, but also for drawing operations. The extra time that the material receives for plastic flow significantly increases the quality of the produced parts. The reduced impact speed of the slide extends the life of the press and the die. Overview: ● Press capacity: 6,000 - 30,000 kN ● Part size: large ● Slide kinematics: link ● Application: as a single press system either as progdie or transfer mode, as well as a press line Description and benefits: ● The outside located pressure points and a long 8-fold slide guiding system well compensate off-center loads, spare press and die and ensure a constant part quality. ● The automatic centralized lubrication system increases pro-ductivity and availability.

Gronemeyer lane bridging increases the accessibility of the various machines in a filling and packaging line. The gripper technology permits space-saving bridging of roads or pedestrian walks. Even large spans can be realised. Technical data: —Conveyor performance: up to 60,000 units/h —Crossing width: up to 6 m —Crossing height: up to 3 m —Product weight: up to 40 kg —Product width: 20 - 450 mm —Solid steel construction in painted or stainless-steel version —Manual width adjustment —Automatic tensioning station for the cleated chain —Central lubrication system for the cleated chain Optional equipment: —Moving deflecting pulleys in the curves to reduce wear on chains and slide rails —Motorized width adjustment —Complete machine cover made of Makrolon or steel grid with maintenance doors —Independent electrical control system with congestion monitoring —Loading and unloading belts

The Gronemeyer vertical conveying system is used to overcome differences in height in product lines. The gripper technology permits space-saving vertical transport. Bottles, glasses, tins, cartons, bundles, etc. can be transported using this conveying principles. Technical data: —Chain width: 46 mm/114 mm/254 mm —Conveying performance: up to 60,000 units/h —Difference in height: up to 8m/12m/12m —Product weight: up to 15kg/40kg/40kg —Product width: 15 - 200 mm/20 - 450 mm/20 - 450 mm —Solid steel construction in painted or stainless-steel version —Manual width adjustment —Automatic tensioning station for the cleated chain —Central lubrication system for the cleated chain

The Gronemeyer discharging device for residual liquid permits emptying residual liquids from reusable bottles. Bottles with large quantities of residual liquid can be fed into the machine via a bypass. Cleaning occurs during continuous material flow. In addition to turning and cleaning, differences in height can be overcome at the same time. Technical data: —Conveyor performance: up to 60,000 units/h —Overhead track: up to 10 m —Difference in height: up to 10 m —Product weight: up to 40 kg —Product width: 20 - 450 mm —Solid steel construction in painted or stainless-steel version —Manual width adjustment —Automatic tensioning station for the cleated chain —Central lubrication system for the cleated chain optional equipment: —deflecting pulleys —motorized width adjustment —machine cover made of Makrolon or steel grid —electrical control system —loading and unloading belts —water lances for cleaning support of the cleated chain

The BaCo 2500 Variospeed is a fully automated filling, foil application and sealing machine, suitable for creamy to liquid filling media for plastic, tin or glass containers. Available performance versions: 2.500 units/h, 3.000 units/h or 3.500 units/h. • all gearboxes are maintenance-free: Lenze main drive, Atek gearbox, Miksch stepping gear • various cams on drive shafts of the gearbox: filling cam, control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser • drive shafts with prockets for chain drives • central lubricating system • 8-up turntable with mechanical overload clutch • backlog detector and monitor for incoming and outgoing containers • filling unit with turntable metering unit • 40 liters filling funnel • dispenser with pre-sealing • thermal sealing unit (conductive) • integrated conveyor belt • central, stepless height adjustment of conveyors and guides by a handwheel • integrated SPS control system Siemens S7

The BaCo 2400 is a fully automated, linear motor driven, filling, foil application, foil sealing and capping machine, suitable for creamy to liquid filling media. Capacity: 35-40 pcs per minute Available versions: Fill/Seal, Fill/Cap, Seal/Cap, Fill/Seal/Cap • machine frame from aluminium profile • indexing transport system for jars • horizontally working conveyor for jar infeed and discharge • position control for jars in indexing rotary transport • dosing pump from 1.4404 • 10 l hopper with level control • filling nozzles driven by LinMot-e-motor • pick and place system for pre-cut foils from magazines driven by LinMot-e-motor • 1 spot sealer to fix the foil at the sealing rim of the jars • sealing system with conduction sealing head • capping station with LinMot-e-motor • infeed conveyor for caps • electric cabinet with operation panel • manual central lubrication system • safety doors with aluminium profile frame and windows from makrolon

Good old technology for wellknown processes Roller Lubricators are popular despite minimizer spray solutions. GSW supports you with a preselected range of products and we help with practical advice based on our experience. On top of that, we offer a “highend” solution with our hybrid Lubricators that feature a combination of external spray and roller lubrication.

The Pulsarlube PLC electromechanical automatic grease lubricator is specially designed to be fully integrated as well as be synchronized to a PLC system .Kindly offers two types of PLC lubricator, Month and Interval type for wider range of usage. Can remotely send a dispensing signal to the lubricator when lubrication is needed Precise lubrication on demand Can lubricate up to 8 lube points (Max. 6m) High output pressure of 30~60kgf/cm² (425~850psi) User can control dispensing rate based on hours of operation of equipment(INTERVAL TYPE)

The Pulsarlube OL500 oil lubricator consists of the main body with a vertical self-priming pump controlled by the microprocessor, a 500ml oil reservoir, and a battery pack. This product has the ability to precisely deliver very small amounts of lubricant with selectable intermittent dispensing cycle. An economical solution compared to messy manual lubrication or a high cost, fully automated lube system. A complete oil lubrication system with optional accessories and remote installation kits. Easy to check the operating status. Easily adjustable oil volume by the mode setting. Easy to refill and spill-proof oil reservoir. Compatible oil reservoir with most synthetic oils and chemicals.

The Pulsarlube M500, newly developed automatic grease lubricator, is primarily designed to ensure reliable lubrication of larger bearings (i.e. >102mm (4") O.D) commonly found in industries such as mining, cement, and steel. Large 500ml grease capacity with long operation period up to 24 months. Wide operating temperature range with optional Lithium battery pack. 'Automatic Lockout system' preventing any possible accidental/unauthorized re-programming of the unit after it has been set. Easy to replace grease and battery pack. 8 variable dispensing periods from Half to 24 months in a single unit. High output pressure (average 30kg/cm²/(425 psi) enables multi point lubrication up to 8 points and/or remote installation up to 6 meters (20 ft) per point .

The Pulsarlube MSP electromechanical automatic grease lubricator is designed to operate in synchronization with the equipment on which it is installed. As long as the equipment is operating, the Pulsarlube MSP will dispense the preset amount of lubricant so that any loss or waste of lubricant can be prevented. Ideally suited for applications where lubrication is to take place only when the machine is in operation and where a feedback signal to PLC is required Any over-lubrication issue can be prevented No needs to change the internal battery pack for up to 5 years (externally powered) Cost effecitve by use of replaceable grease pouch only Selectable grease pouch : 60, 125, 250, 500ml Available dispensing periods: 60ml : 1~12 months 125,250ml : 1,2,3,6,12 and H month 500ml : 1,2,4,6,12,18,24 and H month

The Pulsarlube MS electromechanical automatic grease lubricator is designed to operate in synchronization with the equipment on which it is installed. As long as the equipment is operating, the Pulsarlube MS will dispense the preset amount of lubricant so that any loss or waste of lubricant can be prevented. The Pulsarlube MS electromechanical automatic grease lubricator is designed to operate in synchronization with the equipment on which it is installed. As long as the equipment is operating, the Pulsarlube MS will dispense the preset amount of lubricant so that any loss or waste of lubricant can be prevented. If the equipment is not operating, then the Pulsarlube MS goes into "stand-by mode" and does not dispense lubricant until the machine goes back into operation.

The Pulsarlube EX electromechanical automatic grease lubricator is UL, ATEX certified. It is primarily designed to meet the following requirements: UL79, Power-Operated pumps for Petroleum dispensing products, 8th Edition ANSI/ISA-12.12.01-2000, Nonincendive electrical equipment for use in Class I , Division 2 , Groups C and D Hazardous locations. Applicable to electric motors as well as other types of equipment subject to hazardous location classification. Tested by Underwriter Laboratories and meets the following requirements: UL79, Power-Operated pumps for Petroleum dispensing products. Certification: Class I, Div. 2, Groups C and D. Where flammable gasses or vapors are present in the air in quantities sufficient to produce explosive or ignitable mixtures. Cost effective by use of replaceable grease pouch and battery pack (Service pack). Selectable grease pouch: 125, 250ml. Available dispensing periods: 1, 2, 3, 6, 12 and Half (H) months.

The Pulsarlube M electromechanical automatic grease lubricator is primarily designed to compensate the performance of conventional gas type automatic grease lubricator. It also offers superior advantages in cost competitiveness and user friendliness. Cost effective by use of replaceable grease pouch and battery pack (Service pack) High output pressure (30 - 60kg/cm² (425 - 850 psi)) Remote and multi-point installation up to 8 points, max 6 meters (20 ft) per point Selectable grease pouch: 60, 125 and 250ml Durable and reliable engineering Simple, user friendly programming Easy-to-read user friendly LCD screen Available dispensing periods: 1, 2, 3, 6, 12 and Half (H) months

The Pulsarlube V automatic grease lubricator operates based on the proven technology of electrochemical reaction which generates inert Nitrogen (N2) gas through the systematic use of an electrolyte and electrical energy. Cost effective by reduced inventory Easy to install and simple to operate using one-touch switch Microprocessor controlled accurate dispensing rate Large user friendly LCD Available dispensing periods: 1, 2, 3, 6, 12 months and Purge (P) Immediate grease dispensing available for testing and installation by using Purge (P) mode Transparent container for easy visual inspection of lubricant levels

The Pulsarlube E is designed to offer superior advantages in cost competitiveness and user friendliness over conventional gas type SPL units. The Pulsarlube E has a creative and innovative design which satisfies a wide variety of demands for industrial applications. It operates based on the proven technology of electrochemical reaction which generates inert Nitrogen (N2) gas through the systematic use of an electrolyte and electrical energy. Highly cost effective Easy to install and simple to operate Five available dispensing periods: 1, 3, 6, 9, and 12 months Convenient for use in confined spaces Durable and reliable engineering Transparent container for easy visual inspection of lubricant levels Resilient 1/4" NPT/BSPT compatible output thread