Cable processing - Import export

The cable feeder trolley represents an innovative solution for the efficient processing of cables with various cross-sections and quantities, especially in conjunction with the Wire Processing Center. With this additional trolley, cable processing is elevated to a new level. The trolley provides the ability to place up to six different cross-sections simultaneously, ensuring flexible and time-saving handling. Using the cable feeder trolley optimizes the entire cable processing process. The versatility of the trolley allows for efficient handling of different types of cables, be it in terms of cross-section or quantity. This helps streamline workflow and increase productivity.

Technical information The Z+F WireDancer is an unrolling aid for wires from cardboard packaging or coils from different manufacturers and is therefore an ideal accessory for any cable production. Unwinding devices are key players in streamlining material handling during cable assembly. Tailored to efficiently dispense cable reels, these devices contribute to heightened precision and productivity. Central output of the wires Unrolling kit „Coils“ enables processing of cable reels in loose form (coils) Integrated magnets ensure easy fixation in the cardboard box Connecting to any processing devices (manual, semi-automatic or fully automatic processing) Easy placement of the Z+F WireDancer in different carton sizes

Cable RTD sensor for plug-in The cable RTD sensors of the TRA-W series are constructed differently and adapted to typical operating conditions. The most important differentiating factor of the cable assemblies is their process connection, the operating temperature range and the insulation material of the connecting cable. Process connection: insertion, fittings: M8, 1/8", 1/4" and 1/2" Execution: insertion variant Temperatur range: -50 … +200°C Material: 1.4404 / AISI 316 L Sheath - Ø: 3, 6 and 8 mm Cable material: PVC, Silicon or Teflon IP protection class: 54

Cable RTD sensor for screw-on The cable RTD sensors of the TRA-W series are constructed differently and adapted to typical operating conditions. The most important differentiating factor of the cable sensors is their process connection, the operating temperature range and the insulation material of the connecting cable. Execution: clamp-on variant Process connection: brass block, 5 x 5 x 25 mm Temperature range: -50 … +150°C Material: brass Sheath - Ø: – Cable material: Tefzel IP protection class: 54

Cable RTD sensor for clamp-on The Cable RTD sensors of the TRA-W series are constructed differently and adapted to typical operating conditions. The most important differentiating factor of the cable sensors is their process connection, the operating temperature range and the insulation material of the connecting cable. Execution: clamp-on variant Process connection: copper block, Teflon coated, Ø 26 x 18 x 15 mm Temperature range: -50 … +200°C Material: copper / Teflon Sheath - Ø: – Cable material: Teflon IP protection class: 54

Cable thermometer using RTDs The cable temperature assemblies of the TRA-W series are constructed differently and adapted to typical operating conditions. The most important differentiating factor of the cable assemblies is their process connection, the operating temperature range and the insulation material of the connecting cable. Execution: clamp-on variant Process connection: copper block, 8 x 10 x 40 mm, with Ø 3mm MI-cable Temperature range: -50 … +300°C Material: copper / stainless steel Sheath - Ø: – Cable material: Elexar ( £ 105 °C) IP protection class: 54

Metzner has a clear understanding of the future and transforms existing processes into fully automated system solutions. Workstations that were previously operated separately are now combined into fully automatic production lines. The starting point of an automatic processing line is the cable that is wound on a reel. The end result is a finished cable with a completely assembled plug system

The EM 600 can integrate up to six successive process tools in one single station. After insertion, the cable remains in a fixed position while the tools move towards the cable to provide optimum protection for the HV cable wires. The total cycle time of an EM 600 station is approx. 35 seconds for all operations of this station, with a total capacity of approx. 400,000 cable ends per year.

The specially developed production line can unwind, label, roughen, cut to length, strip, wind, bind and automatically deposit the cable wires. The material to be processed is unwound by a motorised unwinder and fed to a thermal transfer printer via a straightener. The latter prints the cable with two QR codes and a serial number. This ensures that each cable can be identified throughout the entire processing and manufacturing process and assigned to the stations which have already passed through. This traceability offers great advantages – for example in the diagnosis of faults. The cable then passes through a roughening station, which lightly roughens the material surface so that the connector overmoulding adheres better later on. An AM 3550 from Metzner Maschinenbau cuts to length and strips the cable, which is then transported to the winding station and onwards by a gripper to the binding machine. The latter winds the cable to form a cable ring.

Electrical cabinets contain the electrical and electronic components of a process engineering system, a machine tool, or production equipment that is not directly located in the machine. They are manufactured by special switch cabinet builders or by the machine manufacturers themselves. To save costs, there are automation solutions that are not only worthwhile for large production series, but are also suitable for the more efficient and economical production of individual and small series. Metzner offers a unique and comprehensive system solution to reduce your expenses in switchgear construction. Depending on your requirements, different stripping and crimping machines are available, which differ in terms of design, performance and degree of automation. METZNER TRIATHLON SERIES - for precise cutting to length and one- or two-sided stripping - for crimping the ferrules (single- and double-sided) - for individual labelling of strands with different printing method

This special Metzner development is able to process cable wires with a diameter of up to 28 mm. The cycle time for this is 2000 mm / 35 seconds. The processing steps include long slitting, sawing, circumferential cutting, stripping, brushing and depositing. An integrated ink jet printer labels the cable wires with information or markings. As the heart of the processing method, Metzner uses a newly developed stripping head that combines a rotary cut with a powerful clamping and simultaneous rotation of the material. This enables a high-precision, multi-stage radial cut through the various layers of material. Microscopic quality inspection confirms that the processing is flawless with no scratches, pressure or abrasion marks. In addition to the high machining quality, the machinery also offers special precision: both the overall length and the machining position are maintained with an accuracy of 0.2 mm. The machine can process cable wires with diameters up to 28 mm.

The cable processing machines in the AM 3800 range are characterised by their outstanding cutting and haul-off power and their modular, robust and long-life construction for continuous use in industrial applications. These machines outstandingly combine power and versatility. Equipped with cutting power for cables up to 70 mm sectionand 20 mm diameter, they are the ideal solution for an unusually wide spectrum of applications. Depending o the processing demands, numerous knife contours and technologies are available: the patented double-knife system allows different processes to be performed in a single working pass. The circumferential rotary cut offers an exact cutting round cables with very thin or tough insulation outer cover.

The AM 3000 range of cable processing machines are distinguished by cutting and haul-off power and their convincing modular, robust and long-life construction for continuous industrial working. There are different models with different cutting powers and specifications. To match the processing requirements, numerous knife contours and technologies are available: The patented „ double-knife system“ facilitates different processing in a single working pass, the circumferential rotary technology offers exact circular cutting for cables with very thin or rigid outer insulation cover and for co-axial cables. Every model is equipped as standard with a full set of interfaces for peripheral equipment and IT integration. The machines can easily be converted into complete production lines, thus further increasing the process automation.

Metzner offers low-cost individual stations in the field of e‑mobility for the entry into high-voltage cable processing. For the first time, the EM 101 module offers a solution for removing the cable foil without affecting the cable shield. The automatic processing of high-voltage cable wires also necessitates the connection of various components of the connector system. The Metzner EM 102 takes care of this. The EM 103 allows the cable shield to be opened and cut using a patented process which ensures that there is absolutely no contact with the inner insulation. The EM 103S offers the functionality of the proven EM 103 to meet the requirements of smaller cable wires of up to 8 mm diameter. These cost-effective models cannot be integrated into an automation line and are equipped with only limited traceability functions.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.

Our coaxial video cables are suitable for video surveillance, studio technology, transmission of video data to monitors or industrial image processing. BDA video cables use low attenuation foamed polyethylene (cell-PE) as dielectric, and are double shielded to provide better shielding against interferences. Video coaxial cables from bda connectivity are characterized by tightly limited characteristic impedances of 75 Ω +/-1%. These cables are available with different diameters, thus enabling different transmission lengths.