Automation of presses - Import export

The "Metzner RPA 60-LT" is a powerful robot press automation with an outstanding storage system for the highest demands in the handling of pressed parts made of hard metal and metal powder. With a storage capacity of up to 60 sintering plates, the it offers outstanding possibilities for the production of sintered parts of all types. All sintering plates are fed to the machine via four transport trolleys with 15 plates each. The intelligent handling system of the "RPA 60-LT" ensures uninterrupted loading of the pressed parts. While the first sintering plate is filled by a linear robot with multifunctional gripper, the handling system provides a second empty plate. As soon as the first plate is filled, the loading of the second one starts. Meanwhile, the handling system returns the loaded sintering plate to the transport carriage. The automation thus works according to the Kanban principle, which ensures that the press can be operated continuously even during the workpiece carrier change

The "Metzner RPA 10-SL" is a powerful and flexible press automation system for handling indexable inserts and small ceramic parts for medium to large batch sizes. It has an integrated magazine system for up to ten sintering inserts. Empty sintering inserts are automatically removed from the magazine, loaded and then returned as required. In this way, the powder press automation works independently over a longer period of time without loading and unloading processes leading to a press stop. With its integrated 4-axis SCARA robot, the machine achieves very high system speeds of up to 30 stroke/min. The "RPA 10-SL" is operated conveniently via the integrated control or via the mobile operator terminal. At the push of a button, loaded sintering plates are removed and new ones received. Defined operating data are transferred to the press control via an interface.

The production of electric motor and generator laminations imposes strict requirements on the press and automation. ANDRITZ Kaiser looks back on decades of experience in the electric motor laminations sector and provides the customer with state-of-the-art solutions. Precise timing and general performance are required for competitive productivity of high speed stamping systems for laminations. Due to the large amount of cutting operations required, a very rigid machine is needed to absorb the cutting impact without damaging any machine part. Finally, the tolerances of 0,02mm in the tools and the end product call for a very precise slide movement, slide guideance and low frame deformation. Our well designed and thoroughly tested concept allows customers to manufacture high-quality products with maximum efficiency. ANDRITZ Kaiser production lines for electric motor laminations are characterized by the following features: Highly stable machine with split-design, cast iron frame for...

ANDRITZ Kaiser provides complete circular and multi-form blank cutting lines, including feeder, press, stacker, and scrap conveyor. The production of blanks for further use in a deep drawing or embossing process imposes strict demands on the press and automation system. Precise timing and general performance are required in order to achieve competitive productivity. Due to the large amount of cutting required, a very rigid machine is needed to absorb the rebound without damaging any equipment. Finally, the tolerances of the end product call for a very precise slide movement and low frame deformation. ANDRITZ Kaiser can look back on decades of experience in the field of blank cutting lines. Our well-designed and thoroughly tested concept allows our customers to manufacture high-quality products with maximum efficiency. Our production lines for circular or multi-form blanks are characterized by the following aspects: Highly stable machine with split-design cast iron or combined...

ANDRITZ Kaiser is among the most experienced suppliers of presses and automation for sheet metal forming on the market. High precision, long lifetime of machine and tool, and low maintenance costs speak for the quality of our machines. ANDRITZ Kaiser produces customized solutions for every application – from the stand-alone press or roll feeder to complete production lines with coil handling equipment, finished part handling, scrap handling, and automation system. With over 8,000 automatic punching and metal forming presses worldwide, our customers produce high-quality formed and punched products. Our sheet metal forming solutions find applications in the automotive (OEMs and suppliers), white goods, electronics, electromotor lamination, construction, and consumer goods industries. Numerous well-known companies place their trust in our equipment. Our range of products Complete production lines for blank cutting, electromotor lamination, or conventional stamping Automatic...

Compact and modular presses for a wide range of medium sized parts. Flexible installation options as a single press in progressive or transfer mode or as fully automated press line. Overview: ● Pressing capacity: 3,000 - 10,000 kN ● Component size: medium ● Slide kinematics: crank ● Applications: stamping, cutting, forming, bending, embossing Features and benefits: ● The compact design requires little floor space and no foundation at presses below 4,000 kN. ● The very solid, low-stress annealed press bodies are FEM-calculated and optimized by so-called “hot-spot analysis” in areas which are subject to higher loads. ● Motor, clutch/brake unit, lubrication system and control are of German origin and guarantee a long service life and maximum dynamics. ● The slide guiding system ensures a high level of tilting rigidity and reduces the cutting impact during the cut through when it comes to the processing of higher-strength materials.

C-frame presses are flexible solutions for manual work as well as for automated production processes. The CS is the all-rounder among the C-frame presses, while the ECS is ideal for punching and cutting operations with a higher degree of automation. Overview: ● Press capacity: 350-3,000 kN ● Part size: small ● Slide kincematics: crank ● Application: cutting, stamping, bending, embossing Description and benefits: ● Compact design, no foundation work required, good accessibility for maintenance ● Solid, low-stress annealed press body in monobloc design with minimal frame deflection ● Durable, wear-resistant and very quiet hydraulic clutch ● Casting slide with vibration dampening properties (ECS series) ● 4-fold slide guiding for a high tilting rigidity ● Hydraulic overload protection ● Production time as of 12 weeks

Fully automatic filter presses are specifically designed for applications in which a continuous operation and fast cycle times are essential and therefore crucial. MSE fully automatic filter presses provide a high degree of automation while providing uninterrupted operation at the same time. FULLY AUTOMATIC FILTER PRESSES FROM MSE INCREASE PRODUCTIVITY AT THE SAME TIME REDUCING PERSONNEL COSTS The operating time of a fully automatic filter press is 24/7. The option of the simultaneous filter plate opening system, for example, helps to realise a particularly fast cake release reducing the cycle time to a minimum. The result is a high-speed filter press that allows increased production per unit area of filter. For this reason, these machines are used in applications with highly filterable products where high filtration speeds are required. These include, e.g. mining concentrates and residues.

MSE Filterpressen® offers a wide range of filter presses with sidebar technology suitable for both standard and medium duty and for heavy-duty performance levels. Maximum flexibility is provided by choosing between simple manual to fully automated MSE filter press designs. MSE chamber filter presses are upgradable in terms of modules and features and can be customized to your specific needs and requirements. HIGH PERFORMANCE AND HIGH DEGREE OF CONFIGURATION FOR YOUR CHAMBER FILTER PRESS The chamber filter press can be configured as required depending on the series. Taking different influencing factors into account, chamber filter presses achieve a solids content in the filter cake from 30 to over 50 percent. The intelligent filtration principle leads to immense cost savings in the waste water sector, for example. The operation of the chamber filter press is designed for a feed pressure of up to 15 bar in order to successfully filter even the finest particles.