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Metal steel - Import export

GermanyMainz and Rheinland-PfalzManufacturer/producer

Germany

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SCHMIDT Zerspanungstechnik's contract manufacturing department has a well-provisioned materials warehouse and the latest automatic band saws SCHMIDT Zerspanungstechnik's contract manufacturing division is a competent partner when it comes to cutting by saw too. We stock standard materials in the most common dimensions in our materials warehouse for you. This means that we can respond to requests extremely quickly. We have two ultramodern automatic band saws that can precisely cut to size materials with a diameter of up to 450 mm. The machines are capable of cutting mitres and stack cutting too.

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Germany

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SCHMIDT Zerspanungstechnik is the partner of choice for demanding welding solutions SCHMIDT Zerspanungstechnik's modern machinery offers a variety of welding options for the manufacture and working of components and large machine parts. As a dependable specialist in the processing of large parts, we can weld work pieces with a unit weight of up to five tons and flexibly adjust to accommodate different needs, including heat treatment and documented testing procedures: Our qualified and experienced staff are at home with various different welding techniques, such as MIG/MAG, TIG and arc welding. On request, we can carry out hardfacing of work pieces and large parts and employ special welding methods as part of the contract manufacturing service. Do you have any special wishes or requirements? We also weld custom solutions and highly complex parts with the utmost precision - on time and for a reasonable price. Our welding workshop is certified according to DIN EN ISO 3834.

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Germany

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SCHMIDT Zerspanungstechnik can spray-paint components weighing up to five tonnes SCHMIDT Zerspanungstechnik's contract manufacturing service doesn't end with the metal processing: We deliver components to our customers that are ready to install. This also includes the surface treatment of the manufactured parts with a painted finish of your choice. It may be more complex than other industrial painting methods, but it offers many advantages and is considerably more flexible. Our employees in the paint shop are familiar with the latest techniques and can work on constructions of up to five tonnes using the cup spray gun method. This is how we win satisfied customers: Only products of the utmost quality leave our workshop.

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Germany

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SCHMIDT Zerspanungstechnik has already become many customers' system partner of choice We provide complete mechanical engineering solutions: Whether you want to modify or upgrade existing systems, optimise manufacturing processes or automate your production: Our expertise in mechanical engineering enables us to come up with the ideal solution for you. We support you throughout the entire production process - even as your system partner if you wish: We listen to your ideas; we draw, design, engineer, build and even surface finish the new product that is destined to go into service as a machine, jig or tool at your site. We have clear organisational structures and work processes: Our qualified staff, who not only have many years of experience, but also undergo continuous training to ensure that they are always up to date, ensure that everything runs smoothly.

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Germany

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SCHMIDT Zerspanungstechnik builds jigs that stand up to the test With our modern CNC-controlled machinery and superbly trained staff, we manufacture accurately machined jigs that optimally enhance our customers' processes. SCHMIDT Zerspanungstechnik is highly specialised in its field and sees itself as dialogue and development partner of industry in the jig making sector: Our service begins with advising on the right solution and covers everything from development of the jigs themselves to the on-time assembly and installation of the new component. We're renowned for the quality of our products: We design and develop jigs for customers from all different branches of industry, which must fulfil very specific functions when later put into service. SCHMIDT Zerspanungstechnik operates using efficient and well-controlled processes with a high degree of vertical integration;

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Germany

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SCHMIDT Zerspanungstechnik provides jig making services for many branches of industry As a competent partner in the field of tool making, we perform repair, maintenance and modification work on our customers' tools. We also carry out development work on the tools according to the customer's requirements and drawings. These extremely high-quality tools are used in a variety of production processes and serve as quality assurance for our industrial customers during the manufacture of their products. The expertise and knowledge we bring to bear when carrying out customisation, repair and maintenance work on special-purpose and custom-made tools assists our customers in finding the optimal solution. Our tools are purchased by manufacturing operations and end users in various branches of industry. SCHMIDT Zerspanungstechnik boasts state-of-the-art CNC manufacturing technology

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Germany

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SCHMIDT Zerspanungstechnik manufactures machines for many different industry sectors With our high-precision machinery and qualified employees, we fabricate custom machinery and plant equipment individually tailored to the needs of the particular industry. We act as dialogue and development partner for industry in the field of mechanical and plant engineering, and our service portfolio encompasses everything from consultancy and development work and implementing precisely tailored solutions to on-time assembly and installation on site. We design and develop machinery and plant equipment for our customers that need to meet very stringent requirements. SCHMIDT Zerspanungstechnik has a very high degree of vertical integration - something that has resulted in us becoming system partner in many branches of industry. We construct machinery and plant equipment for the following branches of industry: Steel processing Automotive Defence engineering Energy technology

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Germany

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Our modern machinery ensures precision and offers a multitude of options when it comes to grinding different work pieces SCHMIDT Zerspanungstechnik relies on the highest precision and quality when grinding work pieces and components for contract manufacturing jobs. The advantages of grinding over other types of machining are the easier machinability of hard materials, the high dimensional accuracy and the low roughness of polished surfaces. When it comes to grinding, we rely on our modern machines and the vast experience of our motivated staff. We're able to flat grind work pieces with dimensions of 1700 x 750 mm and perform external cylindrical grinding on parts with a diameter of up to 500 x 2,000 mm. For external cylindrical grinding, we can handle component weights of up to 500 kilograms.

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Germany

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SCHMIDT Zerspanungstechnik will meet even the most demanding customer requirements SCHMIDT Zerspanungstechnik sets high standards in terms of precision and quality when it comes to turning too: Our modern machinery includes various CNC lathes that boast the latest technology. The features of our high-precision machinery allows us as a machining specialist for large parts to produce work pieces with a swing of up to 1,100 mm and turning lengths of up to 4,500 mm and achieve the required surface finish with ease. Our lathes have roller burnishing and grinding tools so that your work pieces and semi-finished products can be individually customised to your specifications and special finishes realised. As a machining specialist for large parts, we rely on top quality and reliable processes when it comes to turning too.

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Germany

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SCHMIDT Zerspanungstechnik uses state-of-the-art metal working machines to apply the finishing touches SCHMIDT Zerspanungstechnik's modern milling machines make it possible to custom-machine work pieces to extremely high precision during contract manufacturing work. Our machinery includes several universal machining centres and computer-controlled CNC milling machines; among them column, bed and gantry milling machines. 5-axis milling technology allows the machine to position and move the milling cutter at any angle to the workpiece which makes producing extremely complex 3D contours possible. In addition to this, our machines offers qualitative benefits in that almost all points to be machined can be reached without having to re-clamp the work piece. We also have fully controlled rotary index tables and indexing heads, and work with magnetic and vacuum clamping systems. We're able to machine work pieces of up to 10,000 mm in size.

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Germany

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Our workshop is equipped with CNC boring mills SCHMIDT Zerspanungstechnik's modern machinery offers a variety of options when it comes to the contract manufacturing and machining of work pieces and large machine parts. As a reliable machinist of large parts, SCHMIDT Zerspanungstechnik relies on state-of-the-art CNC boring mills whose complex movements are controlled by computer and which can be programmed. The employees working in our machine shop have modern 5-axis boring mills with axis travels of 3,500 x 2,000 x 1,500 mm at their disposal. They allow us to perform heavy-duty machining jobs as well as all other typical milling work. Our complete mastery of this flexible manufacturing process guarantees high-quality results are achieved in the most efficient way.

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Germany

EWM welding consumables for MMA welding Welders can choose between different stick electrodes with different coating materials to work with: — unalloyed steels — low-alloy heat resistant steels — high alloy steels — Copper-based materials — Cladding

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Germany

Gas-cooled PM MIG/MAG-welding-torches, optional function torch with high-quality OLED graphic display. Available as PM 221 up to 250A, PM 301 up to 330A and PM 401 up to 450A — Secure hold thanks to rubber inserts in the grip — The flexible ball joint makes it comfortable to work with, even in difficult spots Highlights function torch: — Automatic LED lighting when welding torch is moved Display and adjustment directly from the workplace- — Welding current and wire feed speed — Voltage correction — Program and JOB selection — Welding process switching — Interferences and error messages — 2-/4-stroke — Choke — Welding processes (standard, pulse, coldArc, rootArc, forceArc) Also supports the Xnet welding management software: — Selection of the welding task according to the welding sequence plan — Component management

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Germany

TIG welding torches, gas- or water-cooled from 150 A (gas-cooled) up to 400 A (water-cooled). — TIG welding torch with a highly flexible hose package — Ergonomic GRIP handle for a secure hold and ergonomic use — Excellent HF reliability — Ready to weld with tungsten electrode, gas nozzle and back cap

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Germany

— MMA inverter welding machine with degaussing function and reversing switch — MMA /MMA pulse — TIG lift arc / pulse — GMAW (MIG/MAG) welding with Pico drive 4L or Pico drive 200C wire feeder — Arcforce, Hotstart, Antistick — CC / CV characteristics — Suitable for flux cored wire welding — Welding polarity can be reversed by pressing the button polarity reversing switch — Stick electrode/MMA cellulose electrodes: 100% safe for vertical-down welding

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Germany

EWM welding consumables for MIG/MAG welding Welders can choose between different welding rods with different diameters and materials to work with: — unalloyed steels — low-alloy steels — high alloy steels — Nickel-based materials — aluminium alloys — Copper-based materials — Hardfacing

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Germany

Maximum operating convenience, long service life and all pulse, standard and innovative welding processes optimised and included in the machine at no extra charge. The members of the Titan XQ family are taking a quantum leap in welding technology. Here, perfect weld seams are already pre-programmed for low- and highalloy steels and aluminium in all material thicknesses and all positions. Thanks to the many options and accessories for the Titan XQ puls series, you can put together your machine in the way that best suits you, your needs and your applications. An exceptionally long duty cycle of 100% at up to 350 A, for example, makes for effective working. Perfect welding becomes sustainable – 24 hours a day, 7 days a week.

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Germany

EWM welding consumables for MIG/MAG welding Welders can choose between different spool sizes with different wire diameters and materials to work with: — unalloyed steels — low-alloy steels — high ally steels — Nickel-based materials — aluminium alloys — Copper-based materials — Cladding

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Germany

Water-cooled MIG/MAG welding torch with ergonomic grip and ball joint, anti-kink spring on welding torch as well as on connection. Can be connected to all machines with standard Euro torch connector. Type-related standard consumables M6/M8 UM 240 W - DC CO2 300A at 100% \ DC M21 270A at 100% UM 401 W - DC CO2 400A at 100% \ DC M21 350A at 100% UM 501 W - DC CO2 500A at 100% \ DC M21 450A at 100% Available each with 3 metre, 4 metre and 5 metre hose package.

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Germany

— Inverter welding machine, DC — Very light-weight, only 4,7 kg – housing made of aluminium and impact-resistant plastic — Portable, shoulder strap — MMA and TIG lift arc welding — Cellulose electrodes: 100% safe for vertical-down welding — Welding of stick electrodes up to 4 mm — Pulsed MMA welding: — Especially suitable for root welding — Outstanding gap bridging with no sagging of the root side — Fine-flaked weld surface with a TIG look for final passes — Less finishing work thanks to less spatter — Ideal for difficult electrodes — Less distortion thanks to controlled heat input — Pulsed TIG welding with up to 2 kHz — Connection capability for remote control — IP23 spray water protected — Arcforce, hot start, antistick — Energy efficient due to standby mode — 3.5 m mains lead with 16 A earthed plug — Overvoltage protection: No damage to machine caused if inadvertently connected to 400-V mains voltage

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Germany

Water-cooled PM MIG/MAG-welding-torches , optionally equipped with high-quality OLED graphic display. Available as PM 301 up to 330A, PM 451 up to 500A and PM 551 up to 650A. — Secure hold thanks to rubber inserts in the grip — The flexible ball joint makes it comfortable to work with, even in difficult spots Highlights of function torches: — Automatic LED lighting when welding torch is moved Display and adjustment directly from the workplace — Welding current and wire feed speed — Voltage correction — Program and JOB selection — Welding process switching 2-/4-stroke — Choke — Welding processes (standard, pulse, coldArc, rootArc, forceArc) Also supports the Xnet welding management software: — Selection of the welding task according to the welding sequence plan — Component management

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Germany

NKCG offers a complete portfolio of carbon-based products for vacuum sintering process of hard metals and ceramics.

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Germany

With its complete array of material and process competencies, NKCG serves all types of semiconductor applications. NKCG has been a reliable partner for semiconductor material producers and device makers for decades, bringing its vast experience to improve processes.

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Germany

NKCG is a leader in the development and application of PECVD SiN deposition for anti-reflective coating of carriers since 1990.

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Germany

NKCG offers a complete range of carbon-based materials for Si preform production as well as key performance parts in the induction melt process of fiber draw towers.

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Germany

NKCG produces graphite anodes for X-ray applications. For the high-resolution devices used in X-ray applications, extremely robust X-ray anodes and components for X-ray tubes are required. NKCG offers anode blanks but also welding service to metal sheets, purification (NK-PURE), and coating options for the anodes.

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Germany

NKCG produces graphite tube technology (GF-AAS) for medical analysis. The target of the process is to determine the elements and obtain optimal results in medical analysis. These tubes and cuvettes are coated by CVD pyrolytic carbon coating (NK-PyC) and furthermore purified (NK-PURE).

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Germany

NKCG engineering configures solution optimized for the specific heat treatment process using FEA/CFD and other advanced tools. NKCG systems are being used in various applications such as Carburizing | LPC | Sintering | PVD/CVD | Vacuum Brazing | Inert gas and vacuum atmospheres

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Germany

Together with our group company Nippon Techno-Carbon Co., Ltd. www.technocarbon.co.jp NKCG offers a wide range of high-quality graphite grades with outstanding features for the Electronic Discharge Machining

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