Results for
SAMAG MACHINE TOOLS GMBH
Germany
4-spindle solution for pre-processing 2-spindle solution for fine boring with independent X, Y and Z axes Cycle times less than 30s possible
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Germany
4-spindle solution with HSK-A100 on MFZ Machining of the free cut with 4 spindles possible OP 10 and OP 20 are processed in one machine Unit times less than 50s possible
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Germany
2-spindle solution with a 4-part clamping device Editing the OP 20 after the turning process Piece time less than 90s possible
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Germany
4 SIZES AND LOTS OF POSSIBILITIES! THE SFZ SERIES ESPECIALLY SCORES WITH STRONG PERFORMANCE. Starting from the four basic models of the SFZ series; We offer modular equipment variants, depending on performance requirements. Completely in the spirit of FIT 2 TASK. In order to guarantee individual performance, the SFZ machines are equipped with the latest generation of Heidenhain iTNC640 controls as standard. SIEMENS 840D SL is optionally available as an alternative, depending on your requirements.
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Germany
STABILITY AND HIGHEST PRECISION COME BY APPROXIMATE. THE PERFECTLY THOUGHTFUL AXIS CONCEPT IN THE POWER TOWER DESIGN ALLOWS MINIMAL TCP DISTANCE AND MAXIMUM MACHINE STIFFNESS. The POWER TOWER DESIGN impresses with its compact design and extreme rigidity. All components in the force flow are statically and dynamically optimized down to the last detail, thus ensuring perfect work results. The clear separation of all linear axes guarantees long-term dimensional accuracy of all axis drives and sustainably prevents tolerances from overlapping and thereby increasing. Thanks to the large footprint of the Y-tower and the unique DOUBLE BALL SCREW DRIVE, we always achieve optimal support for the drill beam in the TFZ and at the same time an extremely short distance between the swivel bearing and the tool center point (TCP distance), for maximum rigidity with large transverse forces.
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Germany
Machining with 3 or 4 spindles Clamping device with 6 or 8 workpieces Processing the ends and connections on MFZ Processing of deep hole drilling 4-6 spindling on SAMAG shaft drilling machines
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Germany
“The deflection (∆) of the tool tip (TCP) due to the machining force (F) depends to the third power ( l 3 ) of the length ( l ) of the distance TCP to the front bearing axis (A), in relation to the bending stiffness (E · I) “ Or: the shorter l , the smaller ∆ and the higher the precision
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Germany
Machining with 4 spindles Tool monitoring for all tools takes place parallel to production time
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Germany
QUICK CHECK GUN DRILL Eight basic cycles, based on experience, are included in the scope of delivery of the machine and guarantee professional processing of the workpiece. Specific groups for cross drilling cycles are available as an option. This makes workshop programming and programming of crossing holes easier by adapting the feed when hitting the cross hole. This increases the tool life significantly.
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Germany
Robust, long-lasting machine for individual part and small series production Very good accessibility to the processing unit and to the workpiece clamping Crane loading possible Up to 3 mobile tool rests Service and maintenance-optimized accessibility to all machine components Crane hook machine, therefore short set-up times OUR TBM mono IS THE SPECIALIST FOR INDIVIDUAL PARTS AND SMALL SERIES. SPECIAL FEATURES: VERY SMALL DRILLING DIAMETERS WITH A LARGE DRILLING DEPTH AT THE SAME TIME
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Germany
THE MULTI-SPINDLE SHAFT DRILLING MACHINES OF THE TBM roto series ARE DESIGNED FOR PERMANENT PRODUCTION USE. THEY ARE PARTICULARLY DURABLE, EXTREMELY ROBUST AND GUARANTEE THE HIGHEST PRECISION: 24/7/365! TBM roto – shaft drilling machine for production For machining rotationally symmetrical workpieces such as gear shafts, camshafts, steering rods, common rails, standard parts... Customer-specific solutions, automation, handling, workpiece clamping, workpiece cleaning… Long-lasting machines for parts with the highest precision Additional units, features or modules available Optimized accessibility to all components for maintenance and service
Request for a quoteSAMAG MACHINE TOOLS GMBH
Germany
used horizontal machining center – year of construction: 2007-2008 Product name: MFZ 2-3 Update Used 3-spindle horizontal 4-axis machining center Year of manufacture: 2007-2008 Painted in RAL1002 (sand yellow) or red-white Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (per machine without coolant system and accessories) X-axis travel: 300 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z axis 60,000 mm/min 3 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm Chip conveyor Knoll (scratch belt conveyor in positioning variant across the machine) Knoll KSS system with paper belt filter and magnetic separator Flush gun Complete enclosure Tool storage (3 x 30 tools)
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Germany
used horizontal machining center, year of construction: 2008 Product name: MFZ 2-2 Update Used 2-spindle horizontal 5-axis machining center Year of construction: 2008 Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (machine without coolant system and accessories) X-axis travel: 450 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 450 mm Rapid traverse XY Z axis 60,000mm/min 2 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm Spindle distance 450mm Chip conveyor Knoll (scratch belt conveyor in positioning variant across the machine) High-quality Knoll KSS system with fine filtration Flush gun Complete enclosure Tool storage (2 x 50 tools) Operating voltage 400V 3N ~ Control voltage 24V DC Connection value machine approx. 72 KVA Compressed air connection 6 bar
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Germany
used, partially overhauled three-spindle, horizontal machining center Product name: MFZ 2-3 Update Machine number 53152 Used 3-spindle horizontal 4-axis machining center Year of construction: 2009 The machine produced until October 2020 Sinumerik 840D Powerline control X-axis travel: 300 mm Y-axis travel: 500 mm Z axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z-axis 60000mm/min 3 motor milling spindles GMN, version with HSK63 tool holder Drive power (S1 / S6) 28 KW (constant) Torque (S1 / S6) 63/83 Nm Maximum speed 16,000 rpm Chip conveyor Knoll (scraper belt conveyor in the setting across the machine) Knoll coolant system with paper belt filter Flushing gun • Complete housing Tool storage (3 x 30 tools) Operating voltage 400V 3N ~ Control voltage 24V DC
Request for a quoteSAMAG MACHINE TOOLS GMBH
Germany
DIVERSE TASKS REQUIRE FLEXIBLE MACHINE CONCEPTS, SPECIAL QUESTIONS REQUIRE INDIVIDUAL SOLUTIONS AND EFFICIENT PRODUCTION REQUIRES SECURE PROCESS CHAINS, IN SHORT: TFZ – FIT 2 TASK! With the very successful and established TFZ series, SAMAG has been a guarantee for task-specific solutions and tailor-made machines for years. At the same time, the well-thought-out machine structure of the TFZ enables optimal deep drilling and highly dynamic milling with just one clamping and thus efficiency par excellence. The unique design principle always ensures optimal accessibility, a minimally short distance between the swivel bearing and the processing point and extremely stable tool guidance for high-precision work, even when high lateral forces occur. No matter where you set your priorities in the manufacturing process, we are able to technologically align our TFZ machine accordingly and you can rely on “your” TFZ solution to fit perfectly, today and in the future.
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Germany
PENDULUM CHANGER – GOOD FROM EXPERIENCE. The W-axis principle, established by SAMAG since 1995, enables workpiece loading to be carried out parallel to production times. The workpiece carrier table is moved in the swivel drive from 0 – 180°. This means that the next loading and unloading of workpieces can take place during processing. Efficient and useful also for robot-assisted loading.
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Germany
The frame construction concept offers reliable stability thanks to its closed design. The power transmission through the axis movements in the working area does not cause any deformation of the frame. This extremely stable solution is a prerequisite for the high-precision machining of your workpieces and guarantees consistently high process quality. The new generation of the MFZ is also built on the solid machine bed with Hydropol ® filling. The specially developed composite material improves the stability of machine tool beds. Hydropol ® makes a further step possible in terms of the interaction between energy efficiency and high productivity.
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SAMAG MACHINE TOOLS GMBH
Germany
SIMPLY ROTATE THE 3D UNIT BY 90° AND THE MASS THAT HAS TO BE MOVED IS ONLY HALF AS BIG! ZERO GRAVITY DRIVE – OR TURN WITH MASS. Through the rotation and the resulting reduction of the mass to be moved - by around half - we can use the ZERO GRAVITY DRIVE to achieve an incomparably efficient, dynamic and stable type of spindle movement in all three spatial axes. This new kinematic concept is unique in multi-spindle machining centers and enables maximum efficiency and absolute precision on the one hand and maximum utilization and extreme cost-effectiveness on the other.
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Germany
Machining with 3 or 4 spindles OP 10 and OP 20 are processed in one machine Complete processing in 67s
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Germany
Machining with 4 spindles OP 10 with 4 part clamping on workpiece carrier unit OP 20 with 4 workpieces on 2 rotary tables (5-axis machining
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Germany
Complete machining on MFZ including axis drilling 2-spindle solution with independent X, Y and Z axes
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Germany
2-spindle solution with 4 parts clamping Processing in one setup Machining time less than 82s per workpiece Machining with 4 spindles Tool monitoring for all tools takes place parallel to production time
Request for a quoteSAMAG MACHINE TOOLS GMBH
Germany
MFZ SERIES – FIT 2 PART – YOUR TASK DEFINES OUR MACHINE. Highest performance and output per square meter, at the same time lower costs and higher productivity – that was the task for our engineers and developers at SAMAG MachineTools. The result: the MFZ series with FIT 2 PART. The conception of the new series leaves nothing to be desired. Technological know-how - for the highest precision with the greatest possible productivity - coupled with passion and innovation, means we create the opportunity to continue adapting the performance of our MFZ machine tools to your workpiece in the future - FIT 2 PART! Whether they have complicated workpiece dimensions or are looking for the optimal quantity solution with minimal machine investmen
Request for a quoteMASCHINENFABRIK BERTHOLD HERMLE AG
Germany
Designed for machining cubic parts up to 100 kg in weight, the C12 works in the most diverse applications compactly, precisely and dynamically. The C 12 is more than a match for larger models. Aside from its compact size, the main focus is on HERMLE's core competences precision, durability and dynamics. Designed as a 5-axis machining centre featuring the different spindle speeds and different interfaces, the ideal speed is available for almost every area of application. The C 12 can be equipped with two-piece ore compact spindles. All tool spindles can be replaced quickly and easily in case of failure. Thanks to the respective HERMLE set-ups, the C 12 also meets the ever increasing requirements placed on speed and precision. The C 12 machining centre additionally provides extensive options for more intricate applications.
Request for a quoteMASCHINENFABRIK BERTHOLD HERMLE AG
Germany
The C 22 ensures the precise, cost effective and efficient production of parts. The numerous automation solutions enhance its range of application; individual configuration is easy thanks to the modular design. The Hermle engineers have essentially designed and created this machine with space in mind. With the most efficient footprint possible, the C 22 offers maximum efficiency. And it goes without saying that large components can be machined, too. Nonetheless, the C 22 is ultra compact and ensures the necessary clearance for 5-side/5-axis machining. Short process cycles, quick workflows and the highest possible machine dynamics: The C 22 is designed to machine complex geometries with high accuracy and small tolerances. The circular tool magazine is integrated into the base body of the machining centre and can house up to 65 cutters; additionally, it is possible – as with almost all HERMLE machining centres – to adjust the operating system to the user.
Request for a quoteMASCHINENFABRIK BERTHOLD HERMLE AG
Germany
The C 650 uses a modification of HERMLE's tried-and-tested gantry-type design, with a mineral-cast machine bed. The integrated, rigid clamping table can cope with workpieces up to a maximum of 3000 kg (1050 x 900 x 600 mm) in the 3-axis version, making it ideal for toolmaking, mould construction and machine construction. The swivelling rotary table of the 5-axis version can accommodate workpieces up to 1500 kg (Ø 900 x 600 mm), allowing for highly precise machining. The traverse path in the stainless-steel-clad working area comprises 1050 x 900 x 600 mm with a vertical table clearance of 775 mm and a door aperture of 1050 mm. Ideal parameters for simple and safe crane charging. The C 650 has an integrated tool magazine for 42 tools. The control panel of the C 650 is also designed to swivel easily to the magazine loading location, so the operator can enter the tool data directly into the tool table in the control system.
Request for a quoteGEBR. HELLER MASCHINENFABRIK GMBH
Germany
Designed for Production: The new generation of 5-axis machining centres F sets a new benchmark for cutting performance and precision With its head kinematics, the new generation of the 5-axis F series has been designed from the ground up for flexible series production. Like all HELLER machines, they set a benchmark for cutting performance and precision. Other highlights include free chip fall, short idle times, optimum automation capability and compatibility with the H and FP series for a wide range of workpieces. In addition, the new models come with top-of-the-range specifications and the option to add technologies such as Mill-Turn, interpolation turning or power skiving.
Request for a quoteGEBR. HELLER MASCHINENFABRIK GMBH
Germany
The perfect 4-axis machining centre must be capable of being configured to your requirements, produce reliably even under extreme loads and offer a fair price/performance ratio. Our solution: HELLER H-series 4-axis machining centres. Components that have been reliably used in mass production for years coupled with a high dynamic guarantee you robust processes – even at their limits, seven days a week in 3-shift operations.
Request for a quoteMASCHINENFABRIK BERTHOLD HERMLE AG
Germany
5-axis/5-sided machining means the C 42 lends itself to be used in every application area. With traverse paths adapted to the workpiece size and perfectly designed for 5-axis applications, the C 42 is ideal wherever complex, close-tolerance components are required. This includes various applications in the tool and mould making, medical, aerospace, motorsport, machine sectors and other industries: The C 42 machining centre is at home in every area. The space-saving circular tool magazine integrated into the base body of the machine works according to the pick-up principle - thus enabling quick tool changes. In the standard version, the C 42 can hold 42 tools and can be extended to 192 pockets. The control panel can be easily adjusted to the respective user. Milling and turning in one clamping with the C 42 U MT dynamic model. Fully integrated rotary table that does not interfere with demanding milling processes and 5 axes simultaneously.
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