Tools%20for%20metal%20machining - Import export

The RVU grinding machines set new standards in highprecision machining and are especially suitable for high precision grinding applications in the bearing and aerospace industries. The range can be equipped with up to four watercooled grinding spindles which can achieve a performance of 45 kW at 18,000 rev/min. (according to the type of grinding wheel selected) The RVU facilitates a complete machining processing without interruption as optional dressing units, grinding wheel changers and workpiece measurement are available. Additional options for hard metal machining boring and workpiece measurement increase the possible applications of the machine series considerably.

The flexible and modulardesigned Heckert Large Athletic Series guarantee optimum results in the economic processing of largesized and heavy workpieces with an edge length of up to 3,300 mm and up to 13,000 kg in all material qualities. Available in 4 and 5axis versions

The RVU grinding machines set new standards in highprecision machining and are especially suitable for high precision grinding applications in the bearing and aerospace industries. The range can be equipped with up to four watercooled grinding spindles which can achieve a performance of 45 kW at 18,000 rev/min. (according to the type of grinding wheel selected) The RVU facilitates a complete machining processing without interruption as optional dressing units, grinding wheel changers and workpiece measurement are available. Additional options for hard metal machining boring and workpiece measurement increase the possible applications of the machine series considerably.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The Bumotec s191V is the combination of proven Swiss made mechanics and stateoftheart CNC control and drive technology. With the CNC Bumotec s191V mill / turn center, precise and complex components can be produced via 5axis machining. Thanks to its stable mechanical concept and its linear drive technology, accuracies of just a few microns can be achieved. The integration of an individually adaptable automatic workpiece change unit, allows the machine to be used for one off prototypes or to run so called «unmanned shifts» without personnel. Many different configurations are available with three to five axes of machining capacity. The thermal stabilization unit almost eliminates warmup cycles when starting or after machining interruptions. Features Linear driven motors and directdriven rotation axis High speed spindles (maximum 40,000 rpm) Smart combination of turning and 5axis machining High thermal stability Automatic tool changer for 90 HSK40 tools

The 5axis Mill / Turn center model s128 is a perfect combination of maximum performance and minimum footprint. On less than 2m², the s128 is a concentrate of high technology; Milling, Turning, Drilling, Engraving, Setting preparation and Diamond cutting processes are possible to produce parts as single unit or as serial manufacturing. The machining of miscellaneous parts from bar or blank and demanding perfect surface quality can be achieved with very short changeover time. Features Compact machine less than 2m² Flexible manufacturing solution Production from bar or blank 5Axis simultaneously

With more than 10 years of experience acquired on our s191 model, the benchmark on the market, Bumotec launches the new series of s181, which combines the best of Swiss made knowhow and a high degree of innovation. With twin machining stations , a milling spindle capable to reach up to 40'000 rpm's and a high availability of tooling in the automatic tool magazine, Bumotec s181 has the capability to produce complex components from bar stock up to 32 mm diameter. The machine mineral casting bed, the latest CNC technology and the linear motor drives ensure uncompromised thermic stability and performances. Suitable for Watch, surgical instruments, medical implants and complex micromechanical components, the s181 is a major asset to help you to take on the actual and future industry challenges. Key features

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The Bumotec s1000 C horizontal transfer machine was designed to manufacture prismatic parts from round or profiled bar stock. Small and complex components can be efficiently machined in medium to large batch sizes. The machine is configured with seven 4axis machining stations, each equipped with 4 machining spindles (2 horizontal and 2 vertical). The eight stations comprise a 4axis cut off station with a single spindle. An optional ninth station allows the component to be reclamped to allow the sixth side of the component to be machined with an additional 3axis, 3 or 4 spindle machining unit. The machine is equipped with an automatic bar feed and quick change tool clamping system for optimum production rates. Features 9 machining stations Up to 36 tools integrated into the machine

A 4station transfer machine A compact industrial concept for maximum performance taking up minimum floor space With its dual spindle concept enabling concurrent tool change operations, its high dynamic acceleration, its powered spindles capable of a rotation speed of up to 60.000 min1, its high number of tools, the s100 is a modern production tool pushing back the boundaries of highprecision machining. The s100 range makes it possible to produce highly complex parts. Ideal for 3 axis machining of watch movement parts, it has also proven itself unbeatable in a whole host of fields, such as mobile telephony, electronics or nanotechnologies. Features Unique dual spindle concept Highly dynamic acceleration, up to 3g 4 machining stations Up to 36 tools integrated into the machine

The compact single column vertical lathe (swing diameters of 1,400 to 2,800 mm) is appropriate not only for turning, but, with additional units, can also be used for drilling, milling and grinding. It means that it is possible, in a single clamping, to carry out a full machining operation on the CONTUMAT VCE and not simply turning. The rigid cast construction on this lathe ensures low vibration and accurate cutting; hydrostatic guide rails damp vibrations even further. The technical design and numerous fitting options mean that Dörries is able to configure an individual machine to every customer.

With the addition of a moveable table, traversing through the twin column portal design of the VC machine range, the VCV provides the ultimate flexibility for machining large components. In addition to the «on center» machining capability of a standard lathe the VCV machines are able to machine eccentric features. With the use of our extensive range of standard milling and drilling attachments, the VCV machine range is capable of full 5 sided machining of components up to 12,000 mm in diameter and 350 tons in weight. On machines with a Yaxis the component can be machined in any position. The turning table is set on a sliding bed. The default Yaxis travel corresponds to the swing diameter of the machine size, but can be tailored to suit any application.

With the addition of a moveable table, traversing through the twin column portal design of the VC machine range, the VCV provides the ultimate flexibility for machining large components. In addition to the «on center» machining capability of a standard lathe the VCV machines are able to machine eccentric features. With the use of our extensive range of standard milling and drilling attachments, the VCV machine range is capable of full 5 sided machining of components up to 12,000 mm in diameter and 350 tons in weight. On machines with a Yaxis the component can be machined in any position. The turning table is set on a sliding bed. The default Yaxis travel corresponds to the swing diameter of the machine size, but can be tailored to suit any application.

How can large, heavyduty and bulky workpieces be processed without adversely affecting the weight and size of the machining result? The Droop+Rein G/GF series has been specifically developed to tackle this difficult task. The gantry machines reliably prevent dynamic losses through the table and workpiece. The G/GF series has many technical highlights to meet the requirements of complex machining tasks, such as the hydrostatic guide in all linear axes or the thermosymmetrical design of the spool milling unit with an integrated Caxis. Milling heads can be changed automatically via a head change interface. Droop+Rein has developed over 300 different milling heads for a variety of applications such as machining large diesel engines. The option to set up in a second working area during the machining time allows increased productivity.

Gantry design For machining of largest and heaviest workpieces Droop+Rein offers a floor guided gantry machine line. Best accessibility and utilisation of floor space for largest workpieces combined with highest flexibility in size and configuration. Cross rail, moveable (GS) or fixed (GFS) Economic machining of largest components – flexible, dynamic and precise Floor space savings compared to table moving machines In line with the modular principle – various controls, table configurations, milling head/spindles and tool changer configurations

With the FOGS NEO series, Droop+Rein has developed a powerful machine concept for complex machining. The range of services covers processes from machining standard geometries and prefinishing contours to final finishing. For dynamic machining with the highest feed rates, the concept caters for the movement and acceleration of constant masses, regardless of workpiece size and weight. Dynamic and flexible With its new, highly flexible and fast Caxis (±400°), the Droop+Rein FOGS NEO highspeed machining centre is ideal for the complete multifunctional machining of very large workpieces. Of course, the series also features automatic pallet or tool change, tool diameter and length measurement and automatic billing of contour deviations. Thanks to a variety of components and peripheral devices from their modular system, Droop+Rein can create an efficient and processoriented overall system that is tailored to the customer.

In order to produce heavy workpieces with limited available space, Droop+Rein combined the FOGS and TF machine types which are already established on the market into a new machine concept. With the FOGS HD, Droop+Rein offers a machining centre for heavyduty machining, which features high quality and precision at the same time. The constant dynamic dimensions of the Droop+Rein FOGS HD enables the user to use the machine for unmanned finishing e.g. at night or at the weekend. The Droop+Rein FOGS HD is designed for large components, as the traverse paths show (Xaxis 3,000 to 31,000 mm; Yaxis 3,000 to 6,000 mm; Zaxis 1,500 to 2,500 mm). It covers all machining operations within typical toolmaking. The FOGS HD is an efficient (50 to 100 kW (S1 operation)), precise machining highgantry machine with fast and dynamical axes and extreme high torque (2,400 to 7,500 Nm).

Flexibility, efficiency and precision play a very important role for machine manufacturers and tool builders, especially when dealing with large components. These three requirements led to the development of the gantry machining centre TS/TFS NEO with a fixed and movable crossbeam, whereby the customer chooses the table designs, controls and milling units suitable for them on a modular basis. The TS/TFS NEO features a new milling unit and a modified Caxis (±400°) which, thanks to its enormous flexibility, can be used for efficient production of highly precise machine parts. The large number of automatically changeable milling heads increases the machine's flexibility within its scope of application. The TFS also allows automatic tool or spindle changing and tool or workpiece measurement.

With the T/TF series, Droop+Rein offers gantry machining centres for heavyduty machining in many sectors Applications range from tool and mould making, aircraft component manufacturing and engine manufacturing to general mechanical engineering. Based on the robust, highly accurate and powerful basic machines, the T/TF series offers an extensive system of innovative automation and expansion stages that enable the machines to be adapted flexibly to each machining task. The optional automatically changing forktype milling head makes complex and demanding machining possible. Through extensive application knowhow, a variety of different milling heads are available including vertical milling heads, angle milling heads, and forktype milling heads for positional or simultaneously controlled applications.

This highspeed machining center is perfect for rapid cutting of small and mediumsized workpieces with maximum productivity. The critical innovation is the Sprint Z3 parallel kinematic machining head, which enables components to be produced with excellent dynamics and precision and an outstanding surface quality, at batch sizes of a single unit through to bulk production. The excellent machining and surface quality means that there is no need for the manual rework that is usually required with conventional machining centers. This results in increased efficiency, improved process reliability and longterm stability. The key features include 1,000 x 1,000 mm pallet size, up to 120 kW spindle power and rapid tool change, from either a chain or rack magazine.

Ecospeed is the synonym for the most economic method of machining complex aluminium structural components in the aerospace industry. Based around its’ unique parallel kinematics Sprint Z3 machining head, Ecospeed represents by far the most productive solution for the high performance cutting of monolithic aluminium aerostructures. The Ecospeed family has been continuously developed to meet market demands. New challenges imposed by the market are implemented within a team framework, by maintaining intensive contact with end users. Yet another recent customerdriven requirement placed on the Starrag Technology GmbH management board was to supply an optimized economic Ecospeed variant for machining long and narrow structural components at high cutting rates and using complex 5axis geometries with 5side access to the work piece.

Scharmann has developed the ECOSPEED F for highspeed machining of mediumsized aluminium structural components. The horizontal spindle arrangement, the vertical pallet arrangement and the Sprint Z3 parallel kinematic machining head, which delivers high travel speeds (50 m/min) and accelerations (9.81 m/s²), all come from the successful ECOSPEED. What sets the F version apart from the standard ECOSPEED is that the machine column is stationary. The pallet travels in the X direction on the vertically arranged table group. The ECOSPEED F is equipped with a rotating double pallet station, located parallel to the Xaxis, which enables component loading and unloading during the machining cycle

Scharmann has developed the ECOSPEED F for highspeed machining of mediumsized aluminium structural components. The horizontal spindle arrangement, the vertical pallet arrangement and the Sprint Z3 parallel kinematic machining head, which delivers high travel speeds (50 m/min) and accelerations (9.81 m/s²), all come from the successful ECOSPEED. What sets the F version apart from the standard ECOSPEED is that the machine column is stationary. The pallet travels in the X direction on the vertically arranged table group. The ECOSPEED F is equipped with a rotating double pallet station, located parallel to the Xaxis, which enables component loading and unloading during the machining cycle.

In the aviation industry, there is an increasing trend towards larger and larger monolithic structural components. The ECOSPEED series, featuring a horizontal spindle and a vertical pallet arrangement, has been specially developed for highspeed machining of these large structural aluminum components. A pallet transport system feeds pallets to the machine, the storage station and the loading/unloading station. The innovative Sprint Z3 parallel kinematic machining head, provides the user with the optimum 5axis simultaneous machining process. At a maximum cutting volume of up to 8,000 cm3/min, the machine concept is the world's most productive solution for cutting aluminium structural components, drastically cutting both production times and costs.