Metal parts - Import export

The DMP machine solutions are designed for flexible series production of complex metal components using micro laser sintering. The DMP machine series is the perfect solution to achieve superior detail resolution, highest surface quality, unrivalled accuracy, and very high part density. It offers high flexibility, low operating costs and user friendliness. The system includes a zero point clamping system for easy post-processing at the highest accuracy level and inert gas atmosphere including gas purifying based on industry standards. The DMP systems are able to process non-reactive and reactive materials, e.g. stainless steel, molybdenum, tungsten, titanium, and gold. The Micro Laser Sintering technology has been developed and is continuously improved by 3D MicroPrint GmbH. Superior detail resolution Highest surface quality Unrivalled accuracy Very high part density

With the addition of a moveable table, traversing through the twin column portal design of the VC machine range, the VCV provides the ultimate flexibility for machining large components. In addition to the «on center» machining capability of a standard lathe the VCV machines are able to machine eccentric features. With the use of our extensive range of standard milling and drilling attachments, the VCV machine range is capable of full 5 sided machining of components up to 12,000 mm in diameter and 350 tons in weight. On machines with a Yaxis the component can be machined in any position. The turning table is set on a sliding bed. The default Yaxis travel corresponds to the swing diameter of the machine size, but can be tailored to suit any application.

With the T/TF series, Droop+Rein offers gantry machining centres for heavyduty machining in many sectors Applications range from tool and mould making, aircraft component manufacturing and engine manufacturing to general mechanical engineering. Based on the robust, highly accurate and powerful basic machines, the T/TF series offers an extensive system of innovative automation and expansion stages that enable the machines to be adapted flexibly to each machining task. The optional automatically changing forktype milling head makes complex and demanding machining possible. Through extensive application knowhow, a variety of different milling heads are available including vertical milling heads, angle milling heads, and forktype milling heads for positional or simultaneously controlled applications.

The SIP SPC Series not only provides the user with the ultimate in precision but also with tried and tested sophisticated automation. Investment in SIP technology produces returns, thanks to aboveaverage longterm precision and many years of durability.

Fewer rejects thanks to high concentricity and axial runout accuracies (< 2 μm) Wide manufacturing range thanks to precise and powerful table drive (torque motorIncreased productivity through complete machining in just one setup

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The 5axis Mill / Turn center model s128 is a perfect combination of maximum performance and minimum footprint. On less than 2m², the s128 is a concentrate of high technology; Milling, Turning, Drilling, Engraving, Setting preparation and Diamond cutting processes are possible to produce parts as single unit or as serial manufacturing. The machining of miscellaneous parts from bar or blank and demanding perfect surface quality can be achieved with very short changeover time. Features Compact machine less than 2m² Flexible manufacturing solution Production from bar or blank 5Axis simultaneously

The Bumotec s1000 C horizontal transfer machine was designed to manufacture prismatic parts from round or profiled bar stock. Small and complex components can be efficiently machined in medium to large batch sizes. The machine is configured with seven 4axis machining stations, each equipped with 4 machining spindles (2 horizontal and 2 vertical). The eight stations comprise a 4axis cut off station with a single spindle. An optional ninth station allows the component to be reclamped to allow the sixth side of the component to be machined with an additional 3axis, 3 or 4 spindle machining unit. The machine is equipped with an automatic bar feed and quick change tool clamping system for optimum production rates. Features 9 machining stations Up to 36 tools integrated into the machine

The compact single column vertical lathe (swing diameters of 1,400 to 2,800 mm) is appropriate not only for turning, but, with additional units, can also be used for drilling, milling and grinding. It means that it is possible, in a single clamping, to carry out a full machining operation on the CONTUMAT VCE and not simply turning. The rigid cast construction on this lathe ensures low vibration and accurate cutting; hydrostatic guide rails damp vibrations even further. The technical design and numerous fitting options mean that Dörries is able to configure an individual machine to every customer.

The Dörries CONTUMAT VC series, designed as a double column portal system, is ideal for larger swing diameters of 3,500 to 12,000 mm. The VC range combines all of the advantages of the VCE range with the ability to machine large scale components just as effectively. The positive construction properties of the smaller range are taken over here in correspondingly dimensioned main components. The range also provides high levels of flexibility by combining standard modules, providing the customer with a solution tailored to suit their individual needs. The closed portal construction of the double column vertical lathe guarantees high intrinsic rigidity, while the proven cast construction ensures excellent damping and thermostability. Thanks to these characteristics customers obtain a lathe that provides high machining accuracy, with a long service life.

The Dörries CONTUMAT VC series, designed as a double column portal system, is ideal for larger swing diameters of 3,500 to 12,000 mm. The VC range combines all of the advantages of the VCE range with the ability to machine large scale components just as effectively. The positive construction properties of the smaller range are taken over here in correspondingly dimensioned main components. The range also provides high levels of flexibility by combining standard modules, providing the customer with a solution tailored to suit their individual needs. The closed portal construction of the double column vertical lathe guarantees high intrinsic rigidity, while the proven cast construction ensures excellent damping and thermostability. Thanks to these characteristics customers obtain a lathe that provides high machining accuracy, with a long service life.

With the FOGS NEO series, Droop+Rein has developed a powerful machine concept for complex machining. The range of services covers processes from machining standard geometries and prefinishing contours to final finishing. For dynamic machining with the highest feed rates, the concept caters for the movement and acceleration of constant masses, regardless of workpiece size and weight. Dynamic and flexible With its new, highly flexible and fast Caxis (±400°), the Droop+Rein FOGS NEO highspeed machining centre is ideal for the complete multifunctional machining of very large workpieces. Of course, the series also features automatic pallet or tool change, tool diameter and length measurement and automatic billing of contour deviations. Thanks to a variety of components and peripheral devices from their modular system, Droop+Rein can create an efficient and processoriented overall system that is tailored to the customer.

Flexibility, efficiency and precision play a very important role for machine manufacturers and tool builders, especially when dealing with large components. These three requirements led to the development of the gantry machining centre TS/TFS NEO with a fixed and movable crossbeam, whereby the customer chooses the table designs, controls and milling units suitable for them on a modular basis. The TS/TFS NEO features a new milling unit and a modified Caxis (±400°) which, thanks to its enormous flexibility, can be used for efficient production of highly precise machine parts. The large number of automatically changeable milling heads increases the machine's flexibility within its scope of application. The TFS also allows automatic tool or spindle changing and tool or workpiece measurement.

Scharmann has developed the ECOSPEED F for highspeed machining of mediumsized aluminium structural components. The horizontal spindle arrangement, the vertical pallet arrangement and the Sprint Z3 parallel kinematic machining head, which delivers high travel speeds (50 m/min) and accelerations (9.81 m/s²), all come from the successful ECOSPEED. What sets the F version apart from the standard ECOSPEED is that the machine column is stationary. The pallet travels in the X direction on the vertically arranged table group. The ECOSPEED F is equipped with a rotating double pallet station, located parallel to the Xaxis, which enables component loading and unloading during the machining cycle.

Scharmann has developed the ECOSPEED F for highspeed machining of mediumsized aluminium structural components. The horizontal spindle arrangement, the vertical pallet arrangement and the Sprint Z3 parallel kinematic machining head, which delivers high travel speeds (50 m/min) and accelerations (9.81 m/s²), all come from the successful ECOSPEED. What sets the F version apart from the standard ECOSPEED is that the machine column is stationary. The pallet travels in the X direction on the vertically arranged table group. The ECOSPEED F is equipped with a rotating double pallet station, located parallel to the Xaxis, which enables component loading and unloading during the machining cycle.

High performance 6 axis machining center The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiblades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.

High performance simultaneous 5 axis machining center for aluminum structures Efficient high performance machining requires a rugged machine buildup without weakness. All technical parameters such as axis strokes, forces, torques and accelerations are set according to application requirements. The design of the STC X series has no bottleneck reducing the maximum possible material removal rates. With its design, unmatched productivity is possible. The STC X machine enhancement is ever ongoing. The goal is to continuously increase the customer benefits, i. e. increase productivity, increase accuracy or expand the application options

High performance simultaneous 5 axis mill turn center The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiblades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.

High performance simultaneous 5 axis machining center The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiblades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.

High performance 6 axis machining center The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiblades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.

High performance simultaneous 5 axis machining center for aluminum structures Efficient high performance machining requires a rugged machine buildup without weakness. All technical parameters such as axis strokes, forces, torques and accelerations are set according to application requirements. The design of the STC X series has no bottleneck reducing the maximum possible material removal rates. With its design, unmatched productivity is possible. The STC X machine enhancement is ever ongoing. The goal is to continuously increase the customer benefits, i. e. increase productivity, increase accuracy or expand the application options.

High performance simultaneous 5 axis mill turn center The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiblades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.

High performance simultaneous 5 axis machining center The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiblades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.

High performance 6axis machining center The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiblades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.

High performance simultaneous 5 axis machining center for aluminum structures Efficient high performance machining requires a rugged machine buildup without weakness. All technical parameters such as axis strokes, forces, torques and accelerations are set according to application requirements. The design of the STC X series has no bottleneck reducing the maximum possible material removal rates. With its design, unmatched productivity is possible. The STC X machine enhancement is ever ongoing. The goal is to continuously increase the customer benefits, i. e. increase productivity, increase accuracy or expand the application options.

High performance simultaneous 5 axis mill turn center The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiblades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.

High performance simultaneous 5 axis trunnion machining center The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiblades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.