Machine parts - Import export

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The Bumotec s191V is the combination of proven Swiss made mechanics and stateoftheart CNC control and drive technology. With the CNC Bumotec s191V mill / turn center, precise and complex components can be produced via 5axis machining. Thanks to its stable mechanical concept and its linear drive technology, accuracies of just a few microns can be achieved. The integration of an individually adaptable automatic workpiece change unit, allows the machine to be used for one off prototypes or to run so called «unmanned shifts» without personnel. Many different configurations are available with three to five axes of machining capacity. The thermal stabilization unit almost eliminates warmup cycles when starting or after machining interruptions. Features Linear driven motors and directdriven rotation axis High speed spindles (maximum 40,000 rpm) Smart combination of turning and 5axis machining High thermal stability Automatic tool changer for 90 HSK40 tools

The 5axis Mill / Turn center model s128 is a perfect combination of maximum performance and minimum footprint. On less than 2m², the s128 is a concentrate of high technology; Milling, Turning, Drilling, Engraving, Setting preparation and Diamond cutting processes are possible to produce parts as single unit or as serial manufacturing. The machining of miscellaneous parts from bar or blank and demanding perfect surface quality can be achieved with very short changeover time. Features Compact machine less than 2m² Flexible manufacturing solution Production from bar or blank 5Axis simultaneously

With more than 10 years of experience acquired on our s191 model, the benchmark on the market, Bumotec launches the new series of s181, which combines the best of Swiss made knowhow and a high degree of innovation. With twin machining stations , a milling spindle capable to reach up to 40'000 rpm's and a high availability of tooling in the automatic tool magazine, Bumotec s181 has the capability to produce complex components from bar stock up to 32 mm diameter. The machine mineral casting bed, the latest CNC technology and the linear motor drives ensure uncompromised thermic stability and performances. Suitable for Watch, surgical instruments, medical implants and complex micromechanical components, the s181 is a major asset to help you to take on the actual and future industry challenges. Key features

The machines of the s191H series are suitable for turning, milling and grinding of individual parts or from bar (diameters 32, 50 and 65 mm) in a single setting. The series has an extremely versatile modular structure, which means that it is possible to build any kind of machines from standardised modules for various machining tasks – including a machining center with seven axes and three spindles. The CNC Bumotec s191H Linear turnmill center is suitable for complete machining of very complex six sided parts. Linear motors ensure maximum precision and reliable repeatability in the machining of parts. Thanks to the combination of the rapid linear drive (acceleration 1.1 g; speed 50 m/min) with a highresolution Renishaw measurement

s230 is an automatic solution for faceting and diamond finishing dials index. s230 production center allows the production of a wide variety on index in various metals. Contrasts of different visual effects are performed by the use of diamond tools or solid carbide tools. The complete solution for small and medium series for finishing index combines multiple operations on a single machine. Features Optical recognition and origin definition of blanks Diamond with the revolver toolholder Machining of LuniNova pockets and micromilling Simple programming interface on Windows A variety of automation systems are available to ensure a high level of autonomy in production

Finishing centers for the jewelry industries, the machines range s210/ s220 combine several processes such as Milling, Engraving, Drilling and Faceting to produce parts for the most demanding key players of the jewelry crafts worldwide. His legendary finishing qualities best fit the requirements in terms of accuracy and ease of use. Features 6 to 8Axis Faceting, engraving, drilling, milling 2 spindles with changer and tool magazine High frequency 45.000min1 spindle Easy changeover of the programs CNC control unit Siemens 840Di

A standalone monostation machine A compact industrial concept for maximum performance taking up minimum floor space With its dual spindle concept enabling concurrent tool change operations, its high dynamic acceleration, its powered spindles capable of a rotation speed of up to 60.000 min1, its high number of tools, the s100 is a modern production tool pushing back the boundaries of highprecision machining. The s100 range makes it possible to produce highly complex parts. Ideal for 3 axis machining of watch movement parts, it has also proven itself unbeatable in a whole host of fields, such as mobile telephony, electronics or nanotechnologies. Features Unique dual spindle concept Highly dynamic acceleration, up to 3g

The compact single column vertical lathe (swing diameters of 1,400 to 2,800 mm) is appropriate not only for turning, but, with additional units, can also be used for drilling, milling and grinding. It means that it is possible, in a single clamping, to carry out a full machining operation on the CONTUMAT VCE and not simply turning. The rigid cast construction on this lathe ensures low vibration and accurate cutting; hydrostatic guide rails damp vibrations even further. The technical design and numerous fitting options mean that Dörries is able to configure an individual machine to every customer.

The compact single column vertical lathe (swing diameters of 1,400 to 2,800 mm) is appropriate not only for turning, but, with additional units, can also be used for drilling, milling and grinding. It means that it is possible, in a single clamping, to carry out a full machining operation on the CONTUMAT VCE and not simply turning. The rigid cast construction on this lathe ensures low vibration and accurate cutting; hydrostatic guide rails damp vibrations even further. The technical design and numerous fitting options mean that Dörries is able to configure an individual machine to every customer.

The compact single column vertical lathe (swing diameters of 1,400 to 2,800 mm) is appropriate not only for turning, but, with additional units, can also be used for drilling, milling and grinding. It means that it is possible, in a single clamping, to carry out a full machining operation on the CONTUMAT VCE and not simply turning. The rigid cast construction on this lathe ensures low vibration and accurate cutting; hydrostatic guide rails damp vibrations even further. The technical design and numerous fitting options mean that Dörries is able to configure an individual machine to every customer.

The Dörries CONTUMAT VC series, designed as a double column portal system, is ideal for larger swing diameters of 3,500 to 12,000 mm. The VC range combines all of the advantages of the VCE range with the ability to machine large scale components just as effectively. The positive construction properties of the smaller range are taken over here in correspondingly dimensioned main components. The range also provides high levels of flexibility by combining standard modules, providing the customer with a solution tailored to suit their individual needs. The closed portal construction of the double column vertical lathe guarantees high intrinsic rigidity, while the proven cast construction ensures excellent damping and thermostability. Thanks to these characteristics customers obtain a lathe that provides high machining accuracy, with a long service life.

With the addition of a moveable table, traversing through the twin column portal design of the VC machine range, the VCV provides the ultimate flexibility for machining large components. In addition to the «on center» machining capability of a standard lathe the VCV machines are able to machine eccentric features. With the use of our extensive range of standard milling and drilling attachments, the VCV machine range is capable of full 5 sided machining of components up to 12,000 mm in diameter and 350 tons in weight. On machines with a Yaxis the component can be machined in any position. The turning table is set on a sliding bed. The default Yaxis travel corresponds to the swing diameter of the machine size, but can be tailored to suit any application.

With the addition of a moveable table, traversing through the twin column portal design of the VC machine range, the VCV provides the ultimate flexibility for machining large components. In addition to the «on center» machining capability of a standard lathe the VCV machines are able to machine eccentric features. With the use of our extensive range of standard milling and drilling attachments, the VCV machine range is capable of full 5 sided machining of components up to 12,000 mm in diameter and 350 tons in weight. On machines with a Yaxis the component can be machined in any position. The turning table is set on a sliding bed. The default Yaxis travel corresponds to the swing diameter of the machine size, but can be tailored to suit any application.

With the T/TF series, Droop+Rein offers gantry machining centres for heavyduty machining in many sectors Applications range from tool and mould making, aircraft component manufacturing and engine manufacturing to general mechanical engineering. Based on the robust, highly accurate and powerful basic machines, the T/TF series offers an extensive system of innovative automation and expansion stages that enable the machines to be adapted flexibly to each machining task. The optional automatically changing forktype milling head makes complex and demanding machining possible. Through extensive application knowhow, a variety of different milling heads are available including vertical milling heads, angle milling heads, and forktype milling heads for positional or simultaneously controlled applications.

Ecospeed is the synonym for the most economic method of machining complex aluminium structural components in the aerospace industry. Based around its’ unique parallel kinematics Sprint Z3 machining head, Ecospeed represents by far the most productive solution for the high performance cutting of monolithic aluminium aerostructures. The Ecospeed family has been continuously developed to meet market demands. New challenges imposed by the market are implemented within a team framework, by maintaining intensive contact with end users. Yet another recent customerdriven requirement placed on the Starrag Technology GmbH management board was to supply an optimized economic Ecospeed variant for machining long and narrow structural components at high cutting rates and using complex 5axis geometries with 5side access to the work piece.

This highspeed machining center for long aluminium stringer components combines the advantages of SprintZ3 technology with rapidity and accuracy to provide efficient work piece machining with optimised workpiece handing. The machine is specially designed for machining aluminium profiles (or stringers) of up to 30 metres in length. Thanks to the excellent precision and speed the ECOLINER user can achieve high cutting rates (average machining time of 12 minutes per linear meter), optimum accuracy and excellent surface quality, even with extremely long stringers.

Ever since it was founded in 1862, the Genevabased Société d’Instruments de Précision (SIP) has been a benchmark for precision machine tool engineering. The basic design of SIP machines can still be found today in all traditional machining centers, both for vertical and horizontal models. SIP 5000/6 / 5000/7 The SIP vertical range is a must for all producers of parts with high levels of value creations. It enables ultraprecision positioning and the closest of dimensional tolerances for drilling and milled surfaces.

The SIP SPC Series not only provides the user with the ultimate in precision but also with tried and tested sophisticated automation. Investment in SIP technology produces returns, thanks to aboveaverage longterm precision and many years of durability.

No matter if it is called a «Blisk» (bladed disk) or an «IBR» (integrally bladed rotor), no matter if it is single stage or multi stage, Starrag’s dedicated machine concept of the NB series provides the best solution for efficiently machining these parts. Blisks made from Titanium, Nickelbased superalloys and the Blisks made of blade steels for stationary gas turbines triggered the development of the NB series. For all the necessary manufacturing operations Starrag provides the benchmark Efficient roughing for Blisks machined from solid, adaptive machining for friction welded Blisks, high dynamic finishing of the airfoils in point contact. Shortest cycle times and zero scrap rate production are achievable on the Starrag NB series. The NB series is based on the very successful Starrag LX series.

No matter if it is called a «Blisk» (bladed disk) or an «IBR» (integrally bladed rotor), no matter if it is single stage or multi stage, Starrag’s dedicated machine concept of the NB series provides the best solution for efficiently machining these parts. Blisks made from Titanium, Nickelbased superalloys and the Blisks made of blade steels for stationary gas turbines triggered the development of the NB series. For all the necessary manufacturing operations Starrag provides the benchmark Efficient roughing for Blisks machined from solid, adaptive machining for friction welded Blisks, high dynamic finishing of the airfoils in point contact. Shortest cycle times and zero scrap rate production are achievable on the Starrag NB series. The NB series is based on the very successful Starrag LX series.

The LX series was specifically designed for the highprecision, efficient fiveaxis machining of turbine blades. This ultramodern machining platform is the result of decades of experience in the development of machine tools, CAM systems and special tools combined with our inhouse expertise in the prototype and series production of turbine blades.

Efficient high performance machining requires a rugged machine buildup without weakness. All technical parameters such as axis strokes, forces, torques and accelerations are set according to application requirements. The design of the STC X series has no bottleneck reducing the maximum possible material removal rates. With its design, unmatched productivity is possible. The STC X machine enhancement is ever ongoing. The goal is to continuously increase the customer benefits, i. e. increase productivity, increase accuracy or expand the application options.

The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiblades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.

High performance simultaneous 5 axis machining center The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiblades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping

This highspeed machining center is perfect for rapid cutting of small and mediumsized workpieces with maximum productivity. The critical innovation is the Sprint Z3 parallel kinematic machining head, which enables components to be produced with excellent dynamics and precision and an outstanding surface quality, at batch sizes of a single unit through to bulk production. The excellent machining and surface quality means that there is no need for the manual rework that is usually required with conventional machining centers. This results in increased efficiency, improved process reliability and longterm stability. The key features include 1,000 x 1,000 mm pallet size, up to 120 kW spindle power and rapid tool change, from either a chain or rack magazine.

High performance 6 axis machining center The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiblades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.

High performance simultaneous 5 axis mill turn center The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiblades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel part for the aerospace and power generation industries.