Inserts - Import export

High-strength for design and repair Coil threaded inserts or “coils” are an outstanding solution for achieving highstrength joints in parts made from low-strength materials (e.g. aluminium lightweight constructions). At the same time, high wear resistance is guaranteed. Furthermore, the inserts are ideally suited for the repair of damaged threads. Very simple handling Coils consist of a specially formed and coiled wire with a driver pin that can be removed after installation and can be fitted quickly and easily in just a few steps. Choose the right threaded insert for your application from over 500 sizes. Do you need a special form? No problem! Together with you, we can develop the required coil threaded insert and produce it in the highest quality.

The HONSEL COIL "cone" can be installed in the same way as a coil with tab. No additional or special tools are required for process-reliable installation. When the HONSEL COIL "cone" is screwed onto the installation spindle, the conical portion of the wire thread insert creates a clamping effect between the installation tool and the coil. This ensures a stable installation process into the work piece. Advantages: — tab-free and therefore optimally designed for e-mobility due to no risk of tab debris. — Shallower blind hole depths can be realized — Subsequent processes are no longer necessary (breaking and removing of the installation tab) — No thread skipping during installation — Cycle time reduction of 20-30 % per installation — No special tools required for the installation process — The installation process improves due to the conical portion

Coil screw system 2G for automated and partially automated installation of wire thread inserts. Due to the slim construction, screw systems can be placed close to each other. This leads to more efficient use of existing production areas and thus to greater economic efficiency in production. The electric linear motor is very fast at up to 3.2 m/s and enables cycle times in production to be optimized. — Screwdriver Bosch BG2 — Floating screwdriver bearings — Integrated coil transfer with rotary gripper — Linear motor — Camera

LMT Tools has developed the CopyMax family, specially for the die and mold making industry The latest addition to the family is the one-sided indexable insert CopyMax1. It is an alternative for the reliable CopyMax2 with a two-sided indexable insert. opyMax1 and CopyMax2 prove their advantages above the competition during the roughing and the semi-finishing processes. Both tools are manufactured using the manufacturing process HQS (High Quality Sintering), which is registered for patent approval. For the first time, HQS allows for pressing and sintering a ball nose copy insert complete, resulting in precision sintered cutting edges. In addition to introducing the new indexable insert CopyMax1, LMT Tools has developed new shanks for the CopyMax. A cylindrical steel shank version is available in two different lengths, and the cylindrical bolt-on milling cutter are both new to the program. Both milling systems are designed with internal coolant supply.

The milling cutters used during roughing in die and mold making have to continuously withstand high levels of stress otherwise process reliability and quality cannot be guaranteed. That is why the CopyMax® product family by LMT Kieninger has been specially designed to handle these extreme conditions. The patent-pending HQS (High Quality Sintering) production process and Nanomold Gold high-performance coating ensure high endurance during roughing and semi-finishing. The double-sided CopyMax®2 indexable insert has already convinced many customers with its up to fourfold increase in service life. The single-sided CopyMax®1 insert is now also available. Users can therefore select the appropriate model depending on to the requirements of the respective component. This definitely increases tool life and process reliability while simultaneous reducing handling.

High feed and short machining times are the advantages of the LMT Fette MultiEdge 2Feed mini in a nutshell. High removal rates are achieved especially when machining hardened or high-tensile materials, even with large projection lengths. These results are delivered by the proven high-feed geometry of the 9 mm small indexable inserts, their positive rake angle, the new LCK10M cutting material with high carbide content and the TiAlN-based high-performance coating. The machining of high-tensile steels up to 63 HRC and chilled cast iron up to 67 HRC presents no problem. The machining time for one type of tempered steel was almost half that of a competitor tool.

The coating of the newly developed CopyMax®2 insert from LMT Kieninger is Nanomold Gold, which is already an indication of top performance in mold and die making. The copy milling insert itself has a new construction design. It has improved cutting and material properties as well as a fully functional second cutting edge. When the first cutting edge is worn, the insert can be turned over and re-used with the same long tool life. Benefits: Identical geometry to the highly efficient WPR-AR copy milling insert. - The stable cutting edge and proven Nanomold Gold coating double the service life per cutting edge - 4 times higher tool life possible by using the 2nd cutting edge. - Highly economic solution for more than 70 % of your applications in forming technology, energy technology and mechanical engineering.