Helical gears - Import export

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special manufacturing of gears and pinions etc We speak English.

The L-30 series consists of our hydraulic drive with helical gearing for heavy-duty applications; it is particularly suitable for harsh environments. The L-30 series is designed for applications requiring extremely high load capacity and is available with a foot or flange mounting option with flange drive. Helac’s sliding spline technology with helical teeth is not self-locking and offers both high impact resistance and a high holding torque for demanding applications. It functions both as a rotating device and as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in ten standard sizes with an output torque of up to 83,600 Nm at 210 bar.

The unrestricted availability of energy is playing an increasingly important role. Highly efficient gas or diesel generators, so-called gensets, are used as power generators, e.g. as emergency power generators in hospitals or as temporary power suppliers in areas that are difficult to access. Another area of application is large data centres, where the unrestricted and uninterrupted availability of electricity must be guaranteed. Gensets ensure the power supply in any situation, even under extreme conditions. Our genset gearboxes are connected between the motor and the generator, so that a frequency adjustment for the required power grid is achieved. It is possible to adjust the frequency from 50Hz to 60Hz as well as from 60Hz to 50Hz. The speed transmission is highly efficient, as the single-stage spur gears guarantee a high efficiency of >99%. The use of a labyrinth sealing system also means that the drives require very low maintenance.

The unrestricted availability of energy is playing an increasingly important role. Highly efficient gas or diesel generators, so-called gensets, are used as power generators, e.g. as emergency power generators in hospitals or as temporary power suppliers in areas that are difficult to access. Another area of application is large data centres, where the unrestricted and uninterrupted availability of electricity must be guaranteed. Gensets ensure the power supply in any situation, even under extreme conditions. Our genset gearboxes are connected between the motor and the generator, so that a frequency adjustment for the required power grid is achieved. It is possible to adjust the frequency from 50Hz to 60Hz as well as from 60Hz to 50Hz. The speed transmission is highly efficient, as the single-stage spur gears guarantee a high efficiency of >99%. The use of a labyrinth sealing system also means that the drives require very low maintenance.

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and ring gears. We supply already well-known manufacturers for gear boxes, drive technology and are looking forward to new customers. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / ring gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special manufacturing of gears and pinions etc We speak English. ZWP is looking forward hearing from you.

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special manufacturing of gears and pinions etc We speak English.

Our geared motors are configured from a modular range of motors and gearboxes that are designed for a perfect match. Our modular system enables us to implement solutions tailored to meet your needs quickly and costeffectively using standardized sub-assemblies to create offset geared motors, angular geared motors and helical geared motors. This saves you valuable project engineering time – and gives you the certainty of reliable specification. At the same time, you benefit from our extensive design and application expertise in every module.

The KS Twin Gear helical bevel gearbox is a high performance and precision gearbox. This two-stage gearbox available in ratios up to 75:1 is very space-efficient and suits an array of applications. High torsional stiffness and low backlash ensure a high transmission accuracy. Features and benefits: Precision component parts Suitable for high input speeds Extremely compact design Motor mounting via coupling High torsional stiffness High torque Low-noise hypoid bevel gears

The L-10 series has our smallest and most compact hydraulic drive with helical gearing. With its extremely high axial load capacity in a slim, cylindrical design with flange mounting and drive, the ultra-compact L-10 series is ideal for applications with limited space. Helac’s sliding spline hydraulic technology with helical gearing is not self-locking and offers both high impact resistance and high holding torque for demanding applications. The L-10 series functions as a rotating device as well as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in five standard sizes with an output torque of up to 2,825 Nm at 210 bar.

GRK - Geared agitator with helical bevel geared drive The GRK series geared agitator equipped with a helical bevel geared drive with reinforced bearing can be used for a wide range of applications due to its low installation height. This ow installation height can be achieved thanks to the horizontal position of the drive. The agitator shaft of the GRK series is directly mounted in the hollow shaft of the gear and, upon request, this agitator shaft can be divided by flanged coupling. After assembly of the mixer, the agitator shafts are balanced for concentric run. The GRK series features shaft lengths of up to 6,000 mm and drive ratings of up to 75.0 kW. It has a standard output speed of 1 to 250 rpm. According to the specific mixing task, the GRK series can be supplied with matching mixing elements and various seals. Upon request, we supply the GRK series with frequency controlled drives that have drive ratings of up to 7.5 kW. Type test certificate for explosive zone 0.

GRS – Geared agitator with helical geared drive The GRS geared agitator is equipped with a helical geared drive suited for a wide range of applications thanks to shaft lengths of up to 2,000 mm and drive ratings of up to 7.5 kW. The GRS series agitators have a standard output speed of 10 to 500 rpm. The shaft mounting options available include sleeve coupling, flange coupling, quick-change coupling or precision-change coupling. The agitator shafts are balanced for concentric run after assembly of the mixer. Upon request, we supply the GRS series with frequency controlled drive. Depending on the specific mixing task, the GRS can be supplied with matching mixing elements and various seals. Type test certificate for explosive zone 0.

The L-10 series has our smallest and most compact hydraulic drive with helical gearing. With its extremely high axial load capacity in a slim, cylindrical design with flange mounting and drive, the ultra-compact L-10 series is ideal for applications with limited space. Helac’s sliding spline hydraulic technology with helical gearing is not self-locking and offers both high impact resistance and high holding torque for demanding applications. The L-10 series functions as a rotating device as well as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in five standard sizes with an output torque of up to 2,825 Nm at 210 bar.

The L-10 series has our smallest and most compact hydraulic drive with helical gearing. With its extremely high axial load capacity in a slim, cylindrical design with flange mounting and drive, the ultra-compact L-10 series is ideal for applications with limited space. Helac’s sliding spline hydraulic technology with helical gearing is not self-locking and offers both high impact resistance and high holding torque for demanding applications. The L-10 series functions as a rotating device as well as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in five standard sizes with an output torque of up to 2,825 Nm at 210 bar.

The L-10 series has our smallest and most compact hydraulic drive with helical gearing. With its extremely high axial load capacity in a slim, cylindrical design with flange mounting and drive, the ultra-compact L-10 series is ideal for applications with limited space. Helac’s sliding spline hydraulic technology with helical gearing is not self-locking and offers both high impact resistance and high holding torque for demanding applications. The L-10 series functions as a rotating device as well as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in five standard sizes with an output torque of up to 2,825 Nm at 210 bar.

The L-10 series has our smallest and most compact hydraulic drive with helical gearing. With its extremely high axial load capacity in a slim, cylindrical design with flange mounting and drive, the ultra-compact L-10 series is ideal for applications with limited space. Helac’s sliding spline hydraulic technology with helical gearing is not self-locking and offers both high impact resistance and high holding torque for demanding applications. The L-10 series functions as a rotating device as well as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in five standard sizes with an output torque of up to 2,825 Nm at 210 bar.

The L-10 series has our smallest and most compact hydraulic drive with helical gearing. With its extremely high axial load capacity in a slim, cylindrical design with flange mounting and drive, the ultra-compact L-10 series is ideal for applications with limited space. Helac’s sliding spline hydraulic technology with helical gearing is not self-locking and offers both high impact resistance and high holding torque for demanding applications. The L-10 series functions as a rotating device as well as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in five standard sizes with an output torque of up to 2,825 Nm at 210 bar.

The L-10 series has our smallest and most compact hydraulic drive with helical gearing. With its extremely high axial load capacity in a slim, cylindrical design with flange mounting and drive, the ultra-compact L-10 series is ideal for applications with limited space. Helac’s sliding spline hydraulic technology with helical gearing is not self-locking and offers both high impact resistance and high holding torque for demanding applications. The L-10 series functions as a rotating device as well as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in five standard sizes with an output torque of up to 2,825 Nm at 210 bar.

The L-10 series has our smallest and most compact hydraulic drive with helical gearing. With its extremely high axial load capacity in a slim, cylindrical design with flange mounting and drive, the ultra-compact L-10 series is ideal for applications with limited space. Helac’s sliding spline hydraulic technology with helical gearing is not self-locking and offers both high impact resistance and high holding torque for demanding applications. The L-10 series functions as a rotating device as well as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in five standard sizes with an output torque of up to 2,825 Nm at 210 bar.

The L-10 series has our smallest and most compact hydraulic drive with helical gearing. With its extremely high axial load capacity in a slim, cylindrical design with flange mounting and drive, the ultra-compact L-10 series is ideal for applications with limited space. Helac’s sliding spline hydraulic technology with helical gearing is not self-locking and offers both high impact resistance and high holding torque for demanding applications. The L-10 series functions as a rotating device as well as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in five standard sizes with an output torque of up to 2,825 Nm at 210 bar.

The L-10 series has our smallest and most compact hydraulic drive with helical gearing. With its extremely high axial load capacity in a slim, cylindrical design with flange mounting and drive, the ultra-compact L-10 series is ideal for applications with limited space. Helac’s sliding spline hydraulic technology with helical gearing is not self-locking and offers both high impact resistance and high holding torque for demanding applications. The L-10 series functions as a rotating device as well as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in five standard sizes with an output torque of up to 2,825 Nm at 210 bar.

The SV 30 is a small stand mixer with manual stroke adjustment and spring suspended lid for small batches that range in volume from 20 l up to 100 l and agitator drives of up to 1.5 kW. It is supplied with helical gear agitators of up to 0.75 kW or fast running agitators of up to 1.5 kW and the suitable mixing elements. Thanks to the H stand as well as two hook blocks, the SV 30 can be moved. The weight is balanced by means of a counterweight positioned in the stand column itself. The pneumatic supply is guided through a laterally mounted energy chain. Explosion-proof design ATEX 2014/34/EU feasible.

The LRD series top-entry sealed agitator can be used for mixing in closed containers with a mechanical seal. It is designed with a coupling housing. The agitator shaft is borne in the bearing housing and the mechanical seal (single- or double-acting). The seal can be exchanged without dismantling the mixer from the tank (also in case of a side entry). Drives with shaft journals for LRD series: Three-phase motor Helical geared drive unit Parallel shaft geared drive unit Variable speed geared drive unit Helical bevel geared drive unit According to the tank size, the LRD series agitator is available in four different frame sizes. Shaft diameters of 30 mm to 90 mm and shaft lengths of up to 10,500 mm are feasible. Explosion protection to ATEX 2014/34/EU for explosive zones 0 to 2 for gases and for explosive zones 20-22 for dusts (device group II, categories 1-3). Pharmaceutical version with FDA and GMP feasible.

The GRP is a pneumatic agitator equipped with either a helical geared drive or a worm geared drive. It is used for homogenizing, dispersing, emulsifying and suspending of low- and medium viscosity materials in small containers. The agitator shaft is directly mounted on the shaft journal. Elastic operation, in other words: The speed of the agitator adapts to the viscosity of the media being mixed. Compact and easy-to-maintain construction as well as low weight allows an easy handling. Speed is sensitively and continuously adjustable, smooth start, insensitive to vapor, dust and smoke. Compressed air keeps all moving parts clean. Insensitive to heat, suitable for high ambient temperatures. Compressed air expanding in the air engine cools the agitator drive. The pneumatic agitators are explosion proof and overload proof until standstill. Type test certificate for explosive zone 0.

The GRS geared agitator is equipped with a helical geared drive suited for a wide range of applications thanks to shaft lengths of up to 2,000 mm and drive ratings of up to 7.5 kW. The GRS series agitators have a standard output speed of 10 to 500 rpm. The shaft mounting options available include sleeve coupling, flange coupling, quick-change coupling or precision-change coupling. The agitator shafts are balanced for concentric run after assembly of the mixer. Upon request, we supply the GRS series with frequency controlled drive. Depending on the specific mixing task, the GRS can be supplied with matching mixing elements and various seals. Type test certificate for explosive zone 0.

SV 30 - Small stand mixer The SV 30 is a small stand mixer with manual stroke adjustment and spring suspended lid for small batches that range in volume from 20 l up to 100 l and agitator drives of up to 1.5 kW. It is supplied with helical gear agitators of up to 0.75 kW or fast running agitators of up to 1.5 kW and the suitable mixing elements. Thanks to the H stand as well as two hook blocks, the SV 30 can be moved. The weight is balanced by means of a counterweight positioned in the stand column itself. The pneumatic supply is guided through a laterally mounted energy chain. Explosion-proof design ATEX 2014/34/EU feasible.

LRD - Top-entry sealed agitator The LRD series top-entry sealed agitator can be used for mixing in closed containers with a mechanical seal. It is designed with a coupling housing. The agitator shaft is borne in the bearing housing and the mechanical seal (single- or double-acting). The seal can be exchanged without dismantling the mixer from the tank (also in case of a side entry). Drives with shaft journals for LRD series: Three-phase motor Helical geared drive unit Parallel shaft geared drive unit Variable speed geared drive unit Helical bevel geared drive unit According to the tank size, the LRD series agitator is available in four different frame sizes. Shaft diameters of 30 mm to 90 mm and shaft lengths of up to 10,500 mm are feasible. Explosion protection to ATEX 2014/34/EU for explosive zones 0 to 2 for gases and for explosive zones 20-22 for dusts (device group II, categories 1-3). Pharmaceutical version with FDA and GMP feasible.

The LRE is the most simple solution of an industrial agitator. It consists of a hollow shaft geared drive (worm geared, parallel shaft geared or helical bevel geared drive) and a rigid cast steel bearing housing. Due to this construction high torques are achieved. The agitator shaft is borne within the gear box and the bearing housing and is divided by a flanged coupling below the mounting flange. According to your tank size, the LRE series agitator is available in four different frame sizes. Shaft diameters of 40 mm to 130 mm with lengths of up to 12,000 mm are realized. Sealing housings supplied with shaft seals in various materials are feasible, stuffing boxes or mechanical seals are an alternative. Explosion protection to ATEX 2014/34/EU for explosive zones 0 to 2 for gases and for explosive zones 20-22 for dusts (device group II, categories 1-3).

LRE - Simple top-entry agitator The LRE is the most simple solution of an industrial agitator. It consists of a hollow shaft geared drive (worm geared, parallel shaft geared or helical bevel geared drive) and a rigid cast steel bearing housing. Due to this construction high torques are achieved. The agitator shaft is borne within the gear box and the bearing housing and is divided by a flanged coupling below the mounting flange. According to your tank size, the LRE series agitator is available in four different frame sizes. Shaft diameters of 40 mm to 130 mm with lengths of up to 12,000 mm are realized. Sealing housings supplied with shaft seals in various materials are feasible, stuffing boxes or mechanical seals are an alternative. Explosion protection to ATEX 2014/34/EU for explosive zones 0 to 2 for gases and for explosive zones 20-22 for dusts (device group II, categories 1-3).

GRP - Pneumatic agitator GRP – pneumatic agitator The GRP is a pneumatic agitator equipped with either a helical geared drive or a worm geared drive. It is used for homogenizing, dispersing, emulsifying and suspending of low- and medium viscosity materials in small containers. The agitator shaft is directly mounted on the shaft journal. Elastic operation, in other words: The speed of the agitator adapts to the viscosity of the media being mixed. Compact and easy-to-maintain construction as well as low weight allows an easy handling. ((Infotexte)) Speed is sensitively and continuously adjustable, smooth start, insensitive to vapor, dust and smoke. Compressed air keeps all moving parts clean. Insensitive to heat, suitable for high ambient temperatures. Compressed air expanding in the air engine cools the agitator drive. The pneumatic agitators are explosion proof and overload proof until standstill. Type test certificate for explosive zone 0. The GRP is a pneumatic agitator...