Rollers - Import export

We coat rollers up to 3 m in diameter and weighing up to 2 t! We will be happy to provide you with rollers complete with wheels. We have good international contacts for procuring wheels made from steel, aluminium and stainless steel. Upon request we can mill a profile in the coating or form profiles directly during casting.

No-crush roll made of polyurethane with hard core as well as ball bearing. This ensures enormous flexibility - an ideal application in the paper industry. Furthermore, different diameters as well as profiles are possible. The recovery properties of the no-crush roll are determined by the profile and the hardness.

The tools HGx-1, -2, -4, -11 machine bores, complex inner contours and fillets. Depending on the pressure supply, tools types HGx-5, -7 (integrated) and HGx-9, -10, -19 (external) machine rotationally symmetrical contours. HGx-20 and -29 are intended for narrow cylinders and thin-walled components. As accessories, ECOROLL offers hydraulic units, rotary units for the connection of turret machines. Note: Tools are listed as HGx-y, where x indicates the ball size and y the design version (e.g. HG6-2 holds a ball with ∅ 6 mm and is designed for machining cylindrical bores).

ECOROLL single-roller tools are usually used for roller burnishing. They machine a wide range of complex contours and surfaces such as concave fillets and grooves as well as cylindrical and conical outer surfaces and bores. These tools comprise series EG, EF and FAK. EG tools are divided into tool families EG5, EG14, EG45 and EG90. They burnish cylindrical outer surfaces and bores, conical bores, plane surfaces and fillets. For deep rolling of fillets and thread root radii EF, FAK and FA tools are used. Single-roller tools consist of a tool body equipped with a tool shank, a spring assembly that allows the roller head to move with no play and very low friction. The standard version contains a dial indicator for indirect indication of the spring force. As an option, the tools can be equipped with ECOsense process monitoring for external display of the spring force. The roller head is attached to the flexible, spring-loaded section of the tool body.

ECOROLL multi-roller tools are usually used for roller burnishing. Types G, R and RA machine cylindrical through and blind bores, stepped bores and cylindrical external surfaces including similar non-cylindrical surfaces. . RP, RK, RKA and RKAK tools are designed for plane surfaces, cones and spherical surfaces. RH/RHA tools deep roll fillets and chamfers. FA tools deep roll large thread root radii. All ECOROLL multi-roller tools can be used on CNC turning, drilling or milling machines and machining centers or on conventional machine tools. They can be characterised by reliable functioning and high precision. Adjustment of diameters is very convenient, and only nominal lubrication is required. Futhermore, replacement of wear parts is very simple. This uncomplicated maintenance and short primary processing times enable significant time savings.

GURTEC’s Heavy Mining Idler Roller is setting a new standard for high speed mass transportation and life cycle costs. Our highly automated manufacturing line utilises a flow forming process for extremely round tubes and an end forming process to round shell edges and integrate concentric bearing houses to the roller shell body, avoiding the need for welding.

With over 12million units sold globally, the GUP Series is our most popular roller offering the best value for money in light and medium bulk materials handling. We’ve been manufacturing GUP rollers since 1980, using a fully automated production line that guarantees GURTEC’s German engineering quality in every roller, with the shortest lead times in the market.

The GST Series is GURTEC’s original multipurpose roller line, with a robust design to suit various applications and belt widths. Manufactured in Germany using our fully automated production lines, our GST rollers meet international materials handling standards.

A roller with a solid shaft as standard, hollow shaft as option Bearing seats formed as an integral part of the shell, the opposing bearings are therefore accurately aligned The formed bearing holders improve bearing performance leading to lower failure rates Dimensions: Roller diameters 152 – 219 mm (6” to 8-5/8”) Shaft diameters up to 62 mm (2-1/2”) Bearings 6306, 6308, 6310, 6312

The composite roller is up to 60% lighter than an equivalent steel roller Available with composite, aluminium and steel shell materials At R&D stage Dimensions: Composite, aluminium and steel shells Roller diameter 152 -178 mm (6” to 7”) Shaft diameter up to 60 mm (2-3/8”) Bearing 6306, 6307, 6308, 6309, 6310

Hydraulic operated Rotational speed of brush: max. 150 RPM Can be adjusted by hydraulic pump – brush will be lifted to operation position by hydraulic cylinder and keep same pressure against the belt

Positive action training frames in all configurations Side guide rollers orientate the frame and help ensure the belt tracks centrally on the conveyor Dimensions: Available in all configurations for both carry and return frames Positive action helps keep the belt aligned with the center of the conveyor

Available as frames only or fitted with rollers as idlers We supply trough carry, impact, training, and disc return fixed frames in a wide range of sizes for belt widths from 350 mm to 3,500 mm (14″ to 138″) Frames are either galvanized or with a painted surface finish All our frames provide minimal gaps between rollers and are designed to counteract material build-up Our frames are designed to maintain an optimum conveyor belt profile for low rolling resistance, excellent belt support, good belt guidance and long belt life

A flow formed roller shell and hollow formed shaft Option for an increased wall thickness at the middle of the shell for reduced shell deformation and increased fatigue life Extremely low TIR with a accurate and constant shell thickness significantly reduces vibration and increases service life Dimensions: Roller diameters 159 – 219 mm (6-1/4” to 8-5/8”) Shaft diameters up to 82 mm (3-1/4”) Bearings 6308, 6310, 6312

Aluminium rollers are ideal for harsh corrosive environments The light weight also provides EHS benefits during installation and replacement Dimensions: Roller diameter 127-152 mm (5” to 6”) Shaft diameter up to 60 mm (2-3/8”) Bearing 6205, 6305, 6307, 6308, 6309

Excellent roundness and balance reduces vibration and ensures quiet operation and extended roller life Dimensions: Roller diameter 127-194 mm (5 to 7-5/8”) Shaft diameter up to 60 mm (2-3/8”) Bearing 6305, 6306, 6307, 6308, 6309, 6310

Support discs prevent build up on the roller and therefore help avoid accelerated belt wear Various profiles and arrangements are available to suit customer demands Dimensions: Roller diameter 89-250 mm (3-1/2” to 10”) Shaft diameter up to 60 mm (2-3/8”) Roller length up to 3,000 mm (118”)

Impact rollers are available with rubber or polyurethane discs FRAS discs are available for explosive environments Dimensions: Roller diameter 63,5 mm (2-1/2” to 10”) Shaft diameter up to 80 mm (3-1/8”) Ball and spherical roller bearings

Steel rollers for harsh environments Effective labyrinth seals and bearings Dimensions: Roller diameter 63,5 mm (2-1/2” to 8”) Shaft diameter up to 60 mm (2-3/8”) Bearings 6204, 6205, 6305, 6306, 6307, 6308, 6309, 6310, 6312

Used for heavy unit goods conveyors Chain-driven and non-chain-driven Dimensions: Roller diameter 20 – 102 mm (3/4” to 4”) Shaft diameter up to 20 mm as standard (3/4”) Roller length up to 1,500 mm (60 ”)