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Germany
Hydraulic operated Rotational speed of brush: max. 150 RPM Can be adjusted by hydraulic pump – brush will be lifted to operation position by hydraulic cylinder and keep same pressure against the belt
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Available as either standard catalogue product range (up to bearing size 360 mm (14”) or as application specific designs. Pulley Diameters up to 1,250 mm (49”) Belt widths up to 3,500 mm (138”) Shaft diameters from 100 to 400 mm (4″ to 16″) Locking elements sized to handle bending moment and torque Construction includes both welded end discs & T-shaped end discs Weight optimized design Ceramic/rubber lagging options available
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Standard Catalogue Product Range Pulley Diameters up to 800mm (32”) Belt widths up to 2,800mm (110”)
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Wide range to meet even the toughest demands includes a standard range for compact light duty and medium duty pulleys as well as engineered class pulleys for heavy duty applications Available in all sizes with masses up to 45 tonnes as drive, tail and bend pulleys Advanced design process incorporating Finite Element Analysis ensure the pulleys are designed to world’s best practice Dead-shaft, wing and deflection wheels for high angle conveying are also available
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Our garland rollers are connected to each other with flexible links and fixed to the conveyor frame with suspension links Free movement in the direction of the belt travel has also a positive influence on the self-centering of the belt easy to replace by lifting the idler set from the mounting hook
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Positive action training frames in all configurations Side guide rollers orientate the frame and help ensure the belt tracks centrally on the conveyor Dimensions: Available in all configurations for both carry and return frames Positive action helps keep the belt aligned with the center of the conveyor
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Development structure is available from 1,050 to 1,400 mm (42” to 55”) Maingate structure is available from 1,400 – 2,000 mm (55” to 78”) Supplied complete with garland or fixed frame idlers Suitable for floor or roof mounting Dimensions: Available as development and maingate structure Belt widths from 1,050 – 2,000 mm (42” to 78”)
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Includes flat return and multi-roll vee returns Dimensions: Available is single roll, 2, 3, 4 or 5 roll configurations Belt widths from 350 to 3,500 mm (14” to 138”)
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Jackdown frames in 3, 5, 6 or 10 roll arrangements Retractable frames Other special loading frames available – for example impact roller cassettes Dimensions: Includes Jackdown, retractable and other special impact arrangements Belt widths from 350 to 3,500 mm (14” to 138”) Various trough angles available
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Trough or flat carry frames available (including transition frames) Combinations range from single roll to 5 roll designs Dimensions: Belt widths from 350 to 3,500 mm (14” to 138”) Various trough angles available
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Available as frames only or fitted with rollers as idlers We supply trough carry, impact, training, and disc return fixed frames in a wide range of sizes for belt widths from 350 mm to 3,500 mm (14″ to 138″) Frames are either galvanized or with a painted surface finish All our frames provide minimal gaps between rollers and are designed to counteract material build-up Our frames are designed to maintain an optimum conveyor belt profile for low rolling resistance, excellent belt support, good belt guidance and long belt life
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A flow formed roller shell and hollow formed shaft Option for an increased wall thickness at the middle of the shell for reduced shell deformation and increased fatigue life Extremely low TIR with a accurate and constant shell thickness significantly reduces vibration and increases service life Dimensions: Roller diameters 159 – 219 mm (6-1/4” to 8-5/8”) Shaft diameters up to 82 mm (3-1/4”) Bearings 6308, 6310, 6312
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A roller with a solid shaft as standard, hollow shaft as option Bearing seats formed as an integral part of the shell, the opposing bearings are therefore accurately aligned The formed bearing holders improve bearing performance leading to lower failure rates Dimensions: Roller diameters 152 – 219 mm (6” to 8-5/8”) Shaft diameters up to 62 mm (2-1/2”) Bearings 6306, 6308, 6310, 6312
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GURTEC’s Heavy Mining Idler Roller is setting a new standard for high speed mass transportation and life cycle costs. Our highly automated manufacturing line utilises a flow forming process for extremely round tubes and an end forming process to round shell edges and integrate concentric bearing houses to the roller shell body, avoiding the need for welding.
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Aluminium rollers are ideal for harsh corrosive environments The light weight also provides EHS benefits during installation and replacement Dimensions: Roller diameter 127-152 mm (5” to 6”) Shaft diameter up to 60 mm (2-3/8”) Bearing 6205, 6305, 6307, 6308, 6309
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Excellent roundness and balance reduces vibration and ensures quiet operation and extended roller life Dimensions: Roller diameter 127-194 mm (5 to 7-5/8”) Shaft diameter up to 60 mm (2-3/8”) Bearing 6305, 6306, 6307, 6308, 6309, 6310
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Support discs prevent build up on the roller and therefore help avoid accelerated belt wear Various profiles and arrangements are available to suit customer demands Dimensions: Roller diameter 89-250 mm (3-1/2” to 10”) Shaft diameter up to 60 mm (2-3/8”) Roller length up to 3,000 mm (118”)
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Germany
Steel rollers for harsh environments Effective labyrinth seals and bearings Dimensions: Roller diameter 63,5 mm (2-1/2” to 8”) Shaft diameter up to 60 mm (2-3/8”) Bearings 6204, 6205, 6305, 6306, 6307, 6308, 6309, 6310, 6312
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Used for heavy unit goods conveyors Chain-driven and non-chain-driven Dimensions: Roller diameter 20 – 102 mm (3/4” to 4”) Shaft diameter up to 20 mm as standard (3/4”) Roller length up to 1,500 mm (60 ”)
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With over 12million units sold globally, the GUP Series is our most popular roller offering the best value for money in light and medium bulk materials handling. We’ve been manufacturing GUP rollers since 1980, using a fully automated production line that guarantees GURTEC’s German engineering quality in every roller, with the shortest lead times in the market.
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