Gas bottle filling systems - Import export

The professional filling system FSL-PRO M for companies where to-the-gram weighing and safe packaging even of flammable, foaming or corrosive liquids as well as gentle dosing are of importance. This semi-automatic machine reliably fills your already palletized containers. With a multi-interval scale you also achieve exact weighing results for large measuring ranges. The professional filling system FSL-PRO M is specifically designed for companies filling large quantities. Canisters, pails and drums are equally suitable. For easy handling, the containers are filled and weighed while standing on a pallet. The FSL-PRO M with optional additive tare allows filling of all containers with a uniform small interval from the first to the last container.

Filling system FSL-ECO S is the optimal entry level model for small companies who want to fill high-quality, uncritical and non-flammable liquids. With automatic filling as accurate as 1 gram this practical system lets you save time and money. FSL-ECO S offers particular advantages for companies where filling of liquid products is a firm part but not the main task in their production process. This system is the first step from manual to automatic filling. The semi-automatic system safely and reliably fills all common containers such as canisters, pails, drums or IBCs. Products are handled manually and the automatic filling provides to-the-gram results. You avoid over or underfilling and save valuable time.

The fully automatic filling system optimizes your product quality by to-the-gram weighing, safe packaging even of flammable, foaming or corrosive liquids and through gentle dosing. By means of a multifunctional offset slide you benefit from maximum flexibility for container types and sizes as well as from efficient handling without retrofitting time. The fully automatic machine FSL-EVO S facilitates quick and reliable filling of high quality and sensitive products in different containers. Products can be fully automatically closed and labeled with variable data, if desired. By means of a set up buffer section the filling system largely works autonomously.

Filling station with electronic balance for filling of viscous or pasty liquids, e.g.: paints, varnishes, dispersions, glues, bitumen. For above level filling in coarse and fine flow of standard container types, e.g. open cans, buckets and canisters. Product supply via pump or gravity. Product feed from higher lying storage tanks via natural slope or with the help of pumps. Direct connection via product hoses to the valve. ■ fillings can be calibrated ■ filling valve that eut threads and does not drip ■ quick cleaning of the valve (the valve area in contact with the product consists of 3 parts) ■ very fast cleaning of the container ■ quick conversion to other packing sizes ■ perfect for small and medium-sized filling ■ filling, sealing and palettizing by one person ■ the filling station needs only little space ■ immédiate readiness for operation, only connection to energy (electricity and compressed air) and product supply, and filling can be started

The EFS 51 is a semi-automatic filling system that is equipped with both above and below level valves. It is suitable for the precise filling of viscous to pasty liquids, such as paints, varnishes or adhesives, into open containers such as cans and buckets. For liquids that can foam, gas or generate static charges, such as solvents or chemical liquids, the system offers under-level filling, e.g. into canisters. The liquids are fed from storage tanks by gravity or pumps. ■ calibratable filling, both above and below level ■ quick cleaning of the valves (the area in contact with the product consists of 3 parts) ■ Quick changeover to other container dimensions and changing products ■ Simple operation by one person ■ Can be used immediately: just connect the power supply (electricity and/or compressed air) and product supply and filling can begin

Fully automatic filling system with electronic scale for filling liquids which foam, are gaseous or generate static electricity, e.g. detergents/cleaning and car products, solvents, chemical liquids, mineral oils, glazes. For filling open bunghole containers, e.g. canisters. Below level filling coarse/fine, no dripping of the filling material after transfer. Product feed from higher lying storage tanks via gravity or with the help of pumps. Direct connection via product hoses to the valve. The system offers you: ■ an almost foam-free, calibratable below level filling ■ fast and easy valve cleaning (the produkt contact area is made of 3 parts) ■ a rapid changeover to other container sizes and changing products ■ the ideal solution for small and medium filling orders ■ simple operation by one person ■ Modular design enables extension by many automatic systems

With fully automatic FRICKE filling systems buckets, canisters can be transported, filled, sealed and labeled. With the AFS 20 canisters can be filled directly on pallet fully automatically. Bunghole recognition carried out using camera technology. The AFS series offers you tried and tested single or double position fillers, the benefits of which are convincing at a glance. AIL FRICKE Systems guarantee you: ■ calibrated filling with high précision ■ fast and easy valve cleaning ■ simple one-man operation

Fully automatic filling system with automatic container turntable and integrated cap screwdriver for foaming, gassing or EX products, such as cleaning and care products, solvents, chemical liquids, mineral oils or glazes. For filling open bung hole containers, such as canisters. Undersurface filling coarse / fine, no dripping of the filling material. Product feed from higher storage tanks by gravity or with the help of pumps. Direct connection via product hoses at the valve. The facility offers you: ■ a nearly foam-free, calibratable underfilling ■ a quick cleaning of the valve (the product-contacting area consists of 3 parts) ■ a quick changeover to other container dimensions using format sets ■ easy operation by one person ■ compact, self-contained design.

The EFS 51 is a semi-automatic filling system that is equipped with both above and below level valves. It is suitable for the precise filling of viscous to pasty liquids, such as paints, varnishes or adhesives, into open containers such as cans and buckets. For liquids that can foam, gas or generate static charges, such as solvents or chemical liquids, the system offers under-level filling, e.g. into canisters. The liquids are fed from storage tanks by gravity or pumps. ■ calibratable filling, both above and below level ■ quick cleaning of the valves (the area in contact with the product consists of 3 parts) ■ Quick changeover to other container dimensions and changing products ■ Simple operation by one person ■ Can be used immediately: just connect the power supply (electricity and/or compressed air) and product supply and filling can begin

A semi-automatic filling machine with electronic scale for filling liquids which froth, are gaseous or generate static electricity, e.g. cleaning agents, solvents, chemical liquids, mineral oils, glazes. The machine offers you: ■ an almost froth-free, calibratable below Level filling ■ fast cleaning of the valve (the product-contacted area consists of 3 parts) ■ a rapid changeover to other container sizes and changing products ■ the idéal solution for small and medium filling orders ■ simple operation by one person ■ filling capacity up to 6 containers per minute ■ small space requirement ■ immediately ready for use, only energy [electricity and/or compressed air only) and product supply must be connected and filling can be started

The EFS 50 is a semi-automatic filling machine with over and under level valves for the precise filling of viscous to pasty liquids such as paints, varnishes or adhesives. It is suitable for over-level filling into open containers such as cans and buckets as well as for under-level filling into bunghole containers, e.g. canisters, for foaming, gassing or statically charging liquids. ■ a calibratable over-level filling system ■ Thread-cutting, non-drip filling valve ■ an almost foam-free, calibratable under-level filling system ■ quick cleaning of the valve ■ Quick changeover to other container dimensions and changing products ■ the ideal solution for small and medium-sized filling orders ■ Simple operation by one person ■ Filling capacities of up to 10 containers per minute ■ Can be used immediately: just connect the power supply (electricity and/or compressed air) and product supply and filling can begin

Semi-automatic filling station with electronic balance for filling of viscous or pasty liquids, e.g.: paints, varnishes, dispersions, glues, bitumen. For above level filling in coarse and fine flow of standard container types, e.g. open cans, buckets and canisters. Product supply via pump or gravity. The filling station has the following advantages: ■ fillings can be calibrated ■ filling valve that eut threads and does not drip ■ quick cleaning of the valve (the valve area in contact with the product consists of 3 parts) ■ very fast cleaning of the container ■ quick conversion to other packing sizes ■ perfect for small and medium-sized filling ■ filling, sealing and palettizing by one person ■ the filling station needs only little space ■ immédiate readiness for operation, only connection to energy (electricity and compressed air) and product supply, and filling can be started

The EFS 51 is a semi-automatic filling system that is equipped with both above and below level valves. It is suitable for the precise filling of viscous to pasty liquids, such as paints, varnishes or adhesives, into open containers such as cans and buckets. For liquids that can foam, gas or generate static charges, such as solvents or chemical liquids, the system offers under-level filling, e.g. into canisters. The liquids are fed from storage tanks by gravity or pumps. ■ calibratable filling, both above and below level ■ quick cleaning of the valves (the area in contact with the product consists of 3 parts) ■ Quick changeover to other container dimensions and changing products ■ Simple operation by one person ■ Can be used immediately: just connect the power supply (electricity and/or compressed air) and product supply and filling can begin

The EFS 12 enables complex control tasks, MES/ERP connections and remote maintenance. Thanks to its modular design, it can be expanded into a fully automatic filling line at any time, including automatic container conveying, capping and labelling. It is suitable for viscous to pasty liquids such as paints and varnishes and offers automatic container transport options as well as an electronic scale. The station supports coarse/fine over-level filling and can be connected directly to storage tanks via inclines or pumps. The system offers you: ■ a calibratable oversize filling system ■ quick cleaning of the valve (the area in contact with the product consists of 3 parts) ■ quick changeover to other container dimensions and changing products ■ Filling, capping and palletising by one person ■ Can be used immediately: just connect the power supply (electricity and/or compressed air) and product supply and filling can begin

TURBOFILL has been developed exclusively for 1hole gas fill technology whcich is dilution filling. A special triplex probe combines argon fill, air suction and pressure sensing. It guarrantees as much turbulences as possible to replace the air with argon. At the same time it removes the air so that the internal pressure stays at a very low level to prevent the IG unit from bending. As soon as the adjusted concentration is measured the machine stops automatically. Equipped with 4 stations TURBOFILL realises up to 2000 IG units per day1). As for all other products this type as manufactured with high quality product that assure longlasting proven gas analysis. Thus TURBOFILL delivers constant gas fill quality for every IG unit.

The SMART 150 is a small and handy gas filling system, equipped with the proven and high quality HELANTEC gas filling technology components. It enables a reliable filling process with easy operation. The capacity is configured for 150 units1) with one filling line. The SMART 150 gas filling system is suitable for occasional gas filling production of sample units smaller production facilities Gas concentration is measured continuously during the filling process by the integrated gas analyser. As soon as the set gas concentration is reached the filling process is ended automatically. Through the use of a pump, as well as the optimised filling speed, an extremely low gas consumption is realised. The SMART 150 can be used for all gases and gas mixtures that are standard in the insulated glass industry. The excellent priceperformance ratio will convince you.

The RAPIDE L200 is based on the HELANTEC fastfill technology and is the entrylevel model of the RAPIDE L series. The capacity with one filling line is approximately 300 units1). It is equipped with modern, progressive technology and enables efficient gas filling with reliable gas concentrations. This is measured continuously during the entire filling process via an integrated gas analyser. As soon as the set gas concentration is reached the filling process is ended automatically. Synchronisation of the filling and suction process also enables troublefree filling of large IG units. The handy device is well suited for changing implementation sites. The HELANTEC RAPIDE L200 also convinces with its extremely favourable priceperformance ratio. Are you looking for higher capacity and shorter cycle times? If so, consider our gas filling systems, RAPIDE L500 and RAPIDE L900.

The RAPIDE L900 is the highest capacity gas filling system on the market and offers special advantages for the following applications fast filling and low gas losses particularly with krypton short filling times and extremely high capacity economic filling of extremely large formats fast filling of tripleglazed units in compliance with the cycle times of gas fill presses For development, this meant precisely regulating even larger gas quantities in the millisecond range. At the same time the universal implementation possibilities, the twohole technology and the proven closure system had to be retained. Nevertheless we were able to massively increase the efficiency. Here as well, and to an even more extreme degree, the same principle applies – namely that the maximum filling speed is not an expression of capacity. The crucial factor is efficient implementation.