Processing machines - Import export

The special model ASW 560 for industrial applications offers the latest technology and premium quality: Combine cutting or flattening in conjunction with the Weber automatic initial cut function in one machine. That means that virtually no manual post-processing is required after the processing workflow, even for cheek and very cold material. Can optionally be used with a blade shaft for cutting into the product to be derinded. That leads to an optimal derinding result with a residual rind of less than one percent (temperature dependent) for pork cheek or use with upstream pressure device (roller) instead of the blade roller. Advantages Two work procedures in one machine increase product throughput Almost no more manual post-processing required, even for pork cheeks and highly cooled materials – potential labour savings Options: Operation from left or right Product-specific pressure devices for the derinding process Special sub-frames (height adjustment)

Combination machine for thick and thin: The AMS 533 TWIN skinning machine is particularly suited to processing cuts with thick tendonsand skin, such as pork loin, pork silverside, beef or veal silverside and boiled beef fillet. Advantages Removal of tendons and skin with one machine TWIN transport rollers and specially coordinated blades providethe highest possible yields Ideal cutting width for powerful skinning and tendon removal inlarge and small cuts Effort-saving work table design due to ergonomicmachine assembly Blade guard in cleaning position Gear brake motor with quick stop Product-specific precision adjustment Options: Quick-clamp blade holder for tool-less blade changing Body lever switch Skinning procedure protection Skinning gloves Special tension rollers

One for many purposes: Powerful skinning machine for large and small cuts of beef, veal, pork, turkey, horse and game. The Skinner AMS 533 offers an ideal cutting width for processing large cuts, such as beef topside. Advantages Powerful for the highest yield from the smallest installation area Product-specific optional transport rollers and speciallycoordinated blades provide the highest possible yield Ideal cutting width for powerful skinning of large and small cuts Blade guard in cleaning position Gear brake motor with quick stop Product-specific tension rollers Newly-developed compressed air transport roller cleaning,resulting in consistent skinning results Options: Body lever switch Quick release lock for tool-free blade changes Special rollers Skinning procedure protection Special tension rollers

The smart solution: Fully-automatic defatting machine ASD 460 enables removal of fat layers from loins and cutlets in predefined strengths. Advantages Fully-automatic recognition of the fat strength using Weber camera technology, with programmable controlled movementalong longitudinal profile Continuous work process Sensor-controlled electronic spring for perfect pressure application Uniform fat layers Considerable minimisation of reworking (trimming) Back bacon instead of small trimming cuts Clearly improved product image for cooking after slicing Product-specific blade holders Combinable with pre-installed derinder Options: Special Weber transport rollers Product-specific blade holders Product-specific pressure devices for products withand without bones Fixed or adjustable guide plates for supply and output belts

Doubly well-rounded: The Skinner ASP 560 D is an open derinding and defatting machine for round cuts, such as ham, shoulder and haunch. Advantages Clean and fast removal of rind and simultaneous removalof shoulder fat Perfect collection of rind and fat Variable adjustment of the rind and cutting thicknessfor fat removal Two workflows in one machine Toolless removal and assembly of all parts to be cleaned Modern, hygienic design Ergonomic machine design Integrated crate shelf Space-saving Options: Application-specific table for ham/shoulder without bone Extended discharge table Special tension rollers

Well-rounded: The ASP 560 derinder was designed specifically to process round cuts such as ham, shoulder and haunch. Advantages Clean removal of the rind without remnants Perfect speed regulation in combination with the Weber tension roller Variable adjustment of the rind or cutting thickness Moveable with swivel and fixed castors Space-saving With integrated bucket support and low space requirement User friendly Foot lever as standard Options: Special tables Special rollers Special voltage

The top models for industrial applications offer the latest technology and highest quality: As robust high performers in industry, the derinders ASB 460, 560 and ASB 770 are shining examples of pioneering technology in premium quality. The automatic initial cut control for rinds developed by Weber, combined with the spring-mounted cutting system ensures a clean initial cut and a high product yield. The new hygienic programme ensures quick and simple cleaning and is included as standard. Advantages Cut widths up to 460 mm Maximum output thanks to fully-automatic product process Minimum reworking of derinded cuts Precision thickness setting from 0-4 mm Options: Can be operated from left or right Product specific pressure devices Special sub-frames (height adjustment) Can be suspended over a shredding belt or on a C frame

Well-rounded: The ASP 460 derinder was designed specifically to process round cuts such as ham, shoulder and haunch. Advantages Clean removal of the rind without remnants Perfect speed regulation in combination with the Weber tension roller Variable adjustment of the rind or cutting thickness Moveable with swivel and fixed castors Space-saving With integrated bucket support and low space requirement User friendly Foot lever as standard Options: Foot switch or body operated lever Special tables Special rollers Special voltage

Flexible and powerful: the conveyor derinder ASB 600 for artisanal and medium-sized companies with a wide range of applications. The combination machine can be used open with a carriage table or closed with a height-adjustable pressure device and infeed belt. In conveyor operation, all cuts, such as cheek, belly and loin of pork, as well as fat on shoulder and ham are derinded automatically. In open operation, suitable for derinding all round cuts, such as ham, shoulder or knuckle. Advantages Optimal results: clean removal of the rind without residues Infinite adjustment of the rind/cutting thickness Equipped with two operating speeds as standard Compact, movable via fixed and guide rollers Option: Pressure rollers in various hardnesses and air pressing roller Discharge belt Special voltage

Economical and versatile: the ASB 400 conveyor derinder with a wide range of applications. The entry-level model can be used (open) as combination machine with carriage table or (closed) with pressing unit and conveyor. Automatic derinding of all cuts, such as cheek, belly and loin of pork, as well as fat on shoulder and ham. In open operation, suitable for derinding all round cuts, such as ham, shoulder or knuckle. Advantages Clean removal of rind without residues Infinite adjustment of the rind/cutting thickness Ergonomic machine design: short setup times, simple operation with maximum safety Options: Pressure rollers in various hardnesses Special voltage

Perfect fit: Fat remover ASF 560 E for pork belly and loin of pork. Maximum yield with little post-processing. Optimised blade holder profile for exact adaptation to the cross section of the product. Electronically controlled movement along longitudinal profile for exact adjustment to the fat contours. The result: Less fat on the pork belly/loin, less lean meat in the belly/back fat. Advantages Minimal post-processing after the processing workflow Line concept: Perfect integration of the machine in stripping workflows Options: Operating personnel can also remain outside the machine stand Curved blade holder profile for ideal product adaptation Special sub-frames (height adjustment)

Flexible processing: Highly flexible machine programme for trimmers and splitters for industrial use. The position and number of circular blades can be set individually for the splitter. The variably adjustable cutting width also allows the trimmer to be used as a strip cutter. Advantages Splitting center pieces Variable cutting width Divided discharge belt Modern Hygiene Design

With maintenance-free Levelmount® machine supports, EFFBE meets the high expectations for the elastic support of machinery, plant and equipment. Thanks to our sophisticated logistics, we deliver most EFFBE parts directly from stock without delay. Nowadays, in the installation of machinery ever greater demands are placed on elastic supports: It is important to combine increased work performance with optimized production processes and greater environmental awareness, from vibration protection and noise insulation to vibration decoupling. EFFBE faces up to this challenge with maintenance-free Levelmount® machine supports, which keep rational, reliable production planning free from structural and environmental constraints. We offer vibration dampers and vibration isolators tailored exactly to your needs to reduce the transmission of vibrations - right through to vibration decoupling.

Maximum automation – for the 38 – 160 mm calibre range at up to 160 cycles per minute in continuous mode The FCA 160 offers unrivalled versatility combined with highest automation. It closes collagen casings up to 90 mm, fibrous casings up to 120 mm and plastic casings up to 160 mm (depending on the material thickness). Subject to technical modifications.

25 % productivity increase – Automatic Clipping/Hanging Machine for looped products (sausage, cheese) The FCHL ensures continuous production and therefore an increased output rate. The automatic double-clipper with integrated hanging line efficiently combines four processes in a way which saves on manpower: clipping with simultaneous looping, hanging the loop and positioning (suspension) on the smoke stick. Subject to technical modifications.

SOMOS® RDM mobile dryers are designed for drying highly flowable, hygroscopic polymer pellets and regrind. They can be used flexibly as auxiliary units for supplying processing machines for moderate throughputs which is a particular advantage for frequent material changes. The mobile dryers, with their attractive, functional design, consist of a dry air generator and an insulated stainless steel drying bin. They are optionally available with an integral dry air conveying unit for automatically feeding the processing machine. The dry air generator uses the SOMOS® single chamber system making highly efficient use of desiccant. As a result, the desiccant can be regenerated quickly and energy-efficiently, providing cost benefits for the processor. Having five graduated sizes of drying bin with an effective volume of 30 l to 400 l, the dryers are capable of flexibly pre-processing a volume of material suited to the processing machine's throughput right by the machine.

The SOMOS® Volmix MH15 volumetric small-volume dosing unit continuously and highly accurately meters granular or pulverulent minor components (masterbatches, additives etc.) into a freely inflowing major component (pellets). A dosing screw introduces even tiny volumes into the process without pulsation. Five screw sets are available for adjusting the volume to be introduced. A static mixer finally ensures that a homogeneous mixture of the major and minor components flows into the processing machine.

Metal separators from motan can be installed at various locations in a production and for multiple applications. The metal separators prevent damage to your processing machine, tooling and end-products

motan’s material selection stations assure that every desired connection of a material to a processing machine in your production process can be made quickly and reliably without contamination. Fixed pipe connections throughout the whole production process until the next material change ensures maximum security. METROLINK: the most advanced fully automatic material selection and distribution system.

With the METRO G/F/R material loaders, large quantities of granulate, dusty regrind and flakes can be conveyed automatically to the hopper of a processing machine, drying bin or day bin. Filters with sophisticated cleaning technology and large outlet flaps guarantee trouble-free operation. Via the hinged lid, free from vacuum and material hoses, the loaders can be quickly and easily cleaned during material changes.

Combining additives with the virgin material at the processing machine requires excellent mixing quality and consistently accurate dosing. These requirements can be achieved and exceeded with the volumetric MINICOLOR swift V dosing and mixing unit. The units are mounted at the feed throat of the plastics processing machine and are space-saving.

"The demand for excellent mixing quality and consistently accurate dosing is a must when combining additives to the virgin material at the processing machine. The volumetric MINIBLEND V dosing and mixing unit meets and exceeds these requirements. Mounted at the feed throat of the plastics processing machine, the unit requires very little space. Disc dosing is ideal for translucent and opaque parts as well as for dosing very small quantities."

"The demand for excellent mixing quality and consistently accurate dosing is a must when combining additives to the virgin material at the processing machine. The volumetric MINICOLOR V dosing and mixing units meet and exceed these requirements. Mounted at the feed throat of the plastics processing machine, the units require very little space. Depending on need and requirement, screw or disc dosing modules can be installed at the mixing neck. Disc dosing is ideal for translucent and opaque parts as well as for dosing very small quantities."

"The demand for excellent mixing quality and consistently accurate dosing is a must when combining additives to the virgin material at the processing machine. The gravimetric MINICOLOR G dosing and mixing units meet and exceed these requirements. Mounted at the feed throat of the plastics processing machine, the units require very little space. Depending on need and requirement, screw or disc dosing modules can be installed at the mixing neck. Disc dosing is ideal for translucent and opaque parts as well as for dosing very small quantities."

motan’s material coupling stations assure that every desired connection of a material to a processing machine in your production process can be made quickly and reliably without contamination. METROCONNECT U: a manually operated un-coded coupling table. METROCONNECT C: a manually operated coded coupling table utilising state-of-the-art wireless RFID technology.

METRO SG HOS system material loaders can automate important areas of the production process cost-effectively and efficiently. Virgin and regrind material is conveyed quickly and cleanly to the hopper of a processing machine, a drying bin or a dosing and mixing unit. Material is delivered exactly when needed keeping machines running and avoiding costly downtime. Material wastage is eliminated and the work-space is kept clean and safe.

LUXOR HD hot air dryers offer the most effective way of conditioning moderately hygroscopic plastic granules for processing and removal of surface moisture. Pre-heating of raw materials stabilises the production parameters and reduces processing energy costs. motan‘s fully insulated LUXOR HD hot air dryers cover a performance range from 7 to 1100 kg per hour. The dryers can either be mounted directly on the throat of the processing machine (up to 150l) or on a support frame beside the machine.

Efficient, accurate material drying is a crucial element in the processing of engineering plastics to ensure impeccable product quality. The fully-insulated LUXOR CA S compressed air dryers provide a cost-effective solution for highly efficient continuous drying of all types of plastic granulate with material throughputs up to 25 kg/h. Dryers can be mounted directly on the throat of the processing machine or on an adjacent support frame.

Both the LUXOR E A and LUXOR EM A dryers with optional ETA plus® energy saving technology are specifically designed to supply consistently low dew-point air to one drying bin, while reducing energy consumption. The LUXOR E A dryer is designed for use with existing conveying systems or hopper loaders. Whereas the LUXOR EM A offers a machine dedicated solution with integrated dry air conveying for up to two processing machines and the drying bin. There are three sizes with drying bin capacities of 60, 100 and 150 litres. The LUXORnet controls utilise modern, flexible BUS-technology. As standard, the colour touch control manages the dry air generator, one drying bin and with the EM version, material conveying to one drying bin and two processing machines. The integration of dry-air conveying and material proportioning provides maximum flexibility and productivity.