Process systems - Import export

You value flexibility? The MultiTherm® is multi-talented thanks to its variety of equipment options to fulfill your current and future application requirements. The MultiTherm® is a versatile cutting machine for plasma cutting, laser cutting, oxyfuel cutting and as well as in combination. The MultiTherm® is versatile and efficient with highest requirements concerning top quality and productivity.

Dymax UV and visible radiometers are easy to operate and allow operators to monitor and document a UV/Visible light curing process. Features: - Helps lightcuring system maintain consistent intensity and dosage levels - Provides a worker friendly lightcuring process by measuring stray or reflected energy - Measure the light intensity transmission rate through the substrate to ensure an effective cure

• 2.4 mm up to 6.4 mm Ø alu and copper • Up to 6 mm Ø steel & 5 mm Ø stainless steel • Up to fl ange diameter 11.4 mm • Rivet body lengths above 30 mm • Traction power up to 11,770 N at 6-7 bar air pressure Productivity and savings potential • Up to 40 blind rivets can be processed every minute • No trained personnel required for operation • Can be easily integrated into fully-automatic production systems • Electronic system controls • Intuitive menu guidance via navigation and function keys • Function display • Maintenance display and simple fault diagnosis • Customer-specifi c software modifi cation is possible • Ideal for applications that do not require any process monitoring • Rivet mandrels are disposed of by vacuum system • Spring loaded trigger system as an optional extra available • Can be integrated into the system or operated independently • Interface for external memory programmable control system (SPS) can be realised via the GESIPA® interface

The workstation enables the manual serialisation of pharmaceutical packs and their aggregation into shipping cartons. For this purpose, each individual box is first printed with order-related serialisation data by a thermal inkjet printing system and then manually placed in a shipping carton. As soon as this is filled, the downstream thermal transfer printer creates an individual serialisation label. The correct print data and print quality are monitored by a camera system. The operator places the drug packs to be labelled at a reference edge of the conveyor belt. As soon as the printer has printed the serialisation data, it is checked for correctness by the integrated image processing system. In case of an error, the product stops at a certain position, which is marked by red LEDs. Depending on the number of products in the shipping carton/number of aggregation levels, approx. 10-12 products/min are serialised.

Filmtruder and Viscon processors are specialized in the concentration, purification and devolatilization of products with viscosities up to 10,000 Pa (s) and are characterized by the following properties: Agitated thin film processing Unequaled surface renewal, resulting in the lowest residual volatile content Typically no stripping agents required Large free vapour volume compared to product hold-up, allowing very high volatile removal in one stage A successful thin film processing system consists of the right processor design integrated with properly engineered subsystems. SMS can provide a complete system, including installation and start-up services, or full engineering and design documentation to allow you to add the necessary subsystems for our thin film processor.

KLN develops and manufactures punching machines with precise curve design at the surface, for example to punch holes for the distance sensor holders or lamps in lacquered bumpers. Realisation of high-precision round or angled holes, but protection of the part; also suitable for already lacquered surfaces.

Based on a long tradition of ultrasonic processing KLN Ultraschall AG also today develops and builds edge-welding machines for textile back injection molded parts. Here in very complex fixtures the textile overlap is put around the part and fixed by means of special sliding technology. This is a highly complex task and requires sound experience in construction and optimisation of the assembly. Here the important know-how is the tool design and not the machine technology. After “edge folding” the stretched textile overlap is permanently bonded with the plastic by means of ultrasonic technology or permanently heated elements on the back of the plastic part.

For the assembly of plastic parts, which differ in size and condition and would therefore not be suitable for standard machines, we recommend the use of special equipment with several ultrasonic units for ultrasonic welding and processing methods. • Riveting • Welding • spot welding • punching • flanging • cutting • embossing • printing Multi-head systems These machines can also be used to accomplish complex tasks, e.g. the combination of different welding techniques, like spin welding and hotplate welding and for numerous automated processes

Thermal edge folding is a process for connection of textiles with plastics. It is often used in the automotive industry in the field of pillar panelling (e.g. A-column; B-column; C-column, etc.). This process does not create an adhesively joined connection, but the basic textile fibres grip into the melted plastic material.

In the last few years KLN has enlarged their hot plate welding machine program „TOOLMASTER“ and their vibration welding machine program “LVW” by the infrared welding program. The KLN machine program of „pure“ IR welding is based on the hot plate machine program „TOOLMASTER”. Machines for infrared heating should be equipped with servomotor drives in order to guarantee simple, quick and exact positioning. For welding by means of infrared technology short-wave (0,78-2 μm) as well as medium-wave (2-4 μm) infrared radiation of the spectrum can be used. This depends particularly on the radiation absorption capacity of the respective polymer material. The more precisely the radiator is adapted to the absorption capacity of the polymer material, the higher is the degree of efficiency, that means the conversion into warmth. Short waves are absorbed in deeper layers of the material, whereas medium waves heat it up more at the surface.

After cleaning we use drying systems in order to achieve spotless drying, to protect corrosion-sensitive parts or to avoid water intake into production. The drying systems can be integrated in manual or fully-automatic cleaning processes. KLN manufactures various drying systems in several versions.

Cost-effective and efficient material conveying can be realized with METRO swift HOS material loaders. This improves the overall process management of your system. The plastic granules are transported quickly and cleanly into hoppers, drying bin or other dosing and mixing units and fed to the machine as required. This eliminates material wastage and keeps the work-space clean and safe.

The Select laser welder is a freestanding, fully integrated system with a large workspace and unique control concept. Manual welding, joystickcontrolled deposition welding or complete CNC automation Equipped with a fiber laser or a pulsed NdYAG laser source, the Select offers a unique welding concept with four highprecision axes, short setup times and simple CNC programming. Parameter input is simple and requires no special knowhow via a multifunctional joystick and/or a large touchscreen.

The Performance Family consists of three different models of manual laser welders Performace Basic, Performance Unlimited and Performance Open. Depending on the configuration, they enable the processing of components either in a closed working chamber, a closed working chamber with lasersafe safety curtain, or open without a working chamber, depending on the size of the component to be processed. Optionally, the system can also be equipped with a motorized rotary axis and can thus also be used for very demanding tasks where precision and reliability are the critical factors..

The Coherent desktop laser is a universally applicable, compact system for manual welding tasks. To ensure reliability and high quality process results, the system features computercontrolled laser pulses, monitored cooling, easy workpiece positioning via the stereo microscope, and a welding assistance system. The efficient housing design provides a large work space, yet is compact enough to fit in tight spaces.

Polyester resins (UP resins) form the basis of our product range in the glass fibre reinforced plastic systems business area – with a wide variety of applications. They range from thixotrope standard systems for manual lamination and fibre spraying to low-viscosity standard formulations for polymer concrete and sanitary applications to numerous special formulations for specific requirements. With a broad spectrum of properties and applications, our UP resin systems are suitable for products in a wide variety of industries. Typical properties Dense matrix / composite of approximately 1.1 g/cm³ / 1.5–1.7 g/cm³ Fibre content 25-50 % of total weight Moulded part mass per unit area of 4500-8000 g/m² Flexural modulus of elasticity 5000–25,000 MPa (with reinforcing mesh) Bending resistance of 130–260 MPa (with reinforcing mesh) Impact resistance of 45–95 KJ/m² Reinforcing materials: Continuous or cut glass fibre mats, fleece Mesh Non-crimp fabrics Special formulations and versions Styrene-reduced, environmentally friendly formulations Low-viscosity injection resins with reduced exothermic peak Formulations for the pultrusion process Systems with high chemical and hydrolysis resistance DIN 1140 versions with special mechanical values and dimensional stability under heat greater than 100 °C (HDT > 100 °C) Resins with good adhesion for combination with PVC Resin systems with shipping industry approval: Det Norske Veritas/Lloyd’s Register of Shipping/Germanic Lloyd Coordination with gel coat/top coat for surface refinement Flame protection formulations Electrical industry: UL 94 V0 Rail vehicle construction: DIN 5510 (S4, SR2, ST2)

Compact - purocast® RIM - purorim® Clear Coat - puroclear® When compact end products are the objective of the manufacturing process, PU systems without foaming agents that react under waterless conditions are used. These non-foamed polyurethanes serve a variety of casting and spray applications where excellent surface characteristics are usually important. Typical properties Moulded part density from 1000 kg/m³ Hardness from shore A 10 to shore D 85 Self-parting formulations possible Special formulations and versions FDA and foodstuff approval Anti-static Impact resistant Crystal clear (3D effects, scratch-proof and self-repairing surfaces) UV resistant, lightfast Flame protection formulations Automotive industry: FMVSS 302 Rail vehicle construction: DIN 5510 (S4, SR2, ST2)