Plastic system - Import export

2.0 ERGO 230 is a compact, touchless cleanroom cleaning trolley of the second generation with plastic buckets. The special design allows the discarding of used mops at the back and therefore ensures a higher safety against cross-contamination. The unique ERGO mop wetting unit guarantees reproducible, disinfectant-saving liquid dosing in just one step and can be adapted to different fluid requirements thanks to various mop plates. The new mop discarding mechanism ensures a touchless and safe discarding of used mops. The standard PurMop® accessories include a mop handle holder on the side and a rear waste bag holder for PurMop® waste bags. 2.0 ERGO 230 has two additional plastic buckets, which can be used to store cleaning utensils.

KLN develops and manufactures punching machines with precise curve design at the surface, for example to punch holes for the distance sensor holders or lamps in lacquered bumpers. Realisation of high-precision round or angled holes, but protection of the part; also suitable for already lacquered surfaces.

Based on a long tradition of ultrasonic processing KLN Ultraschall AG also today develops and builds edge-welding machines for textile back injection molded parts. Here in very complex fixtures the textile overlap is put around the part and fixed by means of special sliding technology. This is a highly complex task and requires sound experience in construction and optimisation of the assembly. Here the important know-how is the tool design and not the machine technology. After “edge folding” the stretched textile overlap is permanently bonded with the plastic by means of ultrasonic technology or permanently heated elements on the back of the plastic part.

For the assembly of plastic parts, which differ in size and condition and would therefore not be suitable for standard machines, we recommend the use of special equipment with several ultrasonic units for ultrasonic welding and processing methods. • Riveting • Welding • spot welding • punching • flanging • cutting • embossing • printing Multi-head systems These machines can also be used to accomplish complex tasks, e.g. the combination of different welding techniques, like spin welding and hotplate welding and for numerous automated processes

In the last few years KLN has enlarged their hot plate welding machine program „TOOLMASTER“ and their vibration welding machine program “LVW” by the infrared welding program. The KLN machine program of „pure“ IR welding is based on the hot plate machine program „TOOLMASTER”. Machines for infrared heating should be equipped with servomotor drives in order to guarantee simple, quick and exact positioning. For welding by means of infrared technology short-wave (0,78-2 μm) as well as medium-wave (2-4 μm) infrared radiation of the spectrum can be used. This depends particularly on the radiation absorption capacity of the respective polymer material. The more precisely the radiator is adapted to the absorption capacity of the polymer material, the higher is the degree of efficiency, that means the conversion into warmth. Short waves are absorbed in deeper layers of the material, whereas medium waves heat it up more at the surface.

motan’s material selection stations assure that every desired connection of a material to a processing machine in your production process can be made quickly and reliably without contamination. Fixed pipe connections throughout the whole production process until the next material change ensures maximum security. METROLINK: the most advanced fully automatic material selection and distribution system.

METRO G is the most comprehensive and flexible material loader range on the market. It combines the best of two established material loader ranges – colortronic and motan. Whether simple or highly complex, METRO G’s modular building block system will provide you with an individual solution tailored to your needs.

METRO SG HOS system material loaders can automate important areas of the production process cost-effectively and efficiently. Virgin and regrind material is conveyed quickly and cleanly to the hopper of a processing machine, a drying bin or a dosing and mixing unit. Material is delivered exactly when needed keeping machines running and avoiding costly downtime. Material wastage is eliminated and the work-space is kept clean and safe.

Cost-effective and efficient material conveying can be realized with METRO swift HOS material loaders. This improves the overall process management of your system. The plastic granules are transported quickly and cleanly into hoppers, drying bin or other dosing and mixing units and fed to the machine as required. This eliminates material wastage and keeps the work-space clean and safe.

Alarms of all systems connected to the motan CONTROLnet can be centrally and mobile monitored with little effort. In addition to the ALARMcollector, this only requires an internet-enabled device with one of the usual browsers. — Collects alarms and messages — Display in a central alarm list (via browser) — Sorting and filtering of alarm information — Connection of external signal devices possible — "Horn-off" function — Language selection (21 languages, incl. CN, RU, AR)

Polyester resins (UP resins) form the basis of our product range in the glass fibre reinforced plastic systems business area – with a wide variety of applications. They range from thixotrope standard systems for manual lamination and fibre spraying to low-viscosity standard formulations for polymer concrete and sanitary applications to numerous special formulations for specific requirements. With a broad spectrum of properties and applications, our UP resin systems are suitable for products in a wide variety of industries. Typical properties Dense matrix / composite of approximately 1.1 g/cm³ / 1.5–1.7 g/cm³ Fibre content 25-50 % of total weight Moulded part mass per unit area of 4500-8000 g/m² Flexural modulus of elasticity 5000–25,000 MPa (with reinforcing mesh) Bending resistance of 130–260 MPa (with reinforcing mesh) Impact resistance of 45–95 KJ/m² Reinforcing materials: Continuous or cut glass fibre mats, fleece Mesh Non-crimp fabrics Special formulations and versions Styrene-reduced, environmentally friendly formulations Low-viscosity injection resins with reduced exothermic peak Formulations for the pultrusion process Systems with high chemical and hydrolysis resistance DIN 1140 versions with special mechanical values and dimensional stability under heat greater than 100 °C (HDT > 100 °C) Resins with good adhesion for combination with PVC Resin systems with shipping industry approval: Det Norske Veritas/Lloyd’s Register of Shipping/Germanic Lloyd Coordination with gel coat/top coat for surface refinement Flame protection formulations Electrical industry: UL 94 V0 Rail vehicle construction: DIN 5510 (S4, SR2, ST2)

PU composites are mainly found in the production of moulded parts resistant to bending. The skilful combination of materials puts the topic of lightweight construction into the spotlight (honeycomb technology applications). Sophisticated surface designs are supported by corresponding PU / UP resin systems. Thanks to the reduced component weight, moulded part applications are used in the automotive sector – and, with corresponding flame protection formulations, also in rail vehicle construction. Typical properties Moulded part density of 450–1100 kg/m³ Fibre proportion from 30 % Available foaming agents: usually water Reinforcing materials Glass fibre rovings Glass fibre mats and non-crimp glass fibre fabrics Carbon fibres Natural fibres (hemp, sisal, coconut etc.) Special formulations and versions Honeycomb materials for sandwich structure components Paper honeycombs Waterproof paper honeycombs (patent-pending process) Plastic honeycombs Aluminium honeycombs Systems with a large processing window Use of polyols based on renewable resources Self-parting with simultaneous good lamination properties Flame protection formulations Automotive: FMVSS 302 Rail vehicle construction: DIN 5510 (S4, SR2, ST2) Aircraft construction: FAR 25853, ABD 0031 Construction industry: DIN 4102 B2