Machining - Import export

Machining is a generic term for various manufacturing processes such as milling or turning used to give workpieces a specific shape by removing excess material via mechanical influences. According to the wishes of our customers, we can realise high surface qualities with sealing surfaces as well as a dimensional accuracy of 10 μm. Machining can be used on a variety of different materials: Stainless steel Non-ferrous metals Nickel-based materials Titanium materials Plastics

The perfect thermoformer for packing your sliced products Whatever you slice – wePACK: Right from the start, the development of the wePACK was focused intently on the requirements of our customers. The result is a packaging machine which is consistently geared to slicing applications and which delivers maximum output, as well as ease of operation and servicing. Thanks to its hygienic design and a high level of automation, the wePACK guarantees maximum food safety. From product preparation to quality checked primary packaging, we offer everything from a single source. This unique situation takes the integration of slicers, automation, packaging and end-of-line equipment to a new level. Weber combines strong single components to even stronger complete line solutions. The boundaries between individual components disappear, so that the complete slicing line merges into one unit. NEW: Optimized software for the integration of infeeding systems

Use by industry in robot-controlled applications Both versions of the GAV 8000 can be integrated into robot systems. Industrial robots are used almost everywhere in the production environment. They can be programmed to carry out various movements and can therefore be used highly effi ciently in combination with the GESIPA® rivet equipment. With the controlled, fast and secure production processes it is possible to achieve the following benefi ts by using a fully-automatic GAV combined with a multi-axle robot: • First rate precission • High effi ciency • Short cycle times • High fl exibility

Working range Blind rivet nuts from M3 up to M10 of all materials and M12 aluminium and steel Technical data Weight: 2.4 kg Stroke: 6 mm The GBM 50 stands for proven technology in a new design. With its compact design the tool sets blind rivet nuts up to M12. Furthermore the GBM 50 has a quick-drill establishment for a simple and safe drilling of the blind rivet nuts. The tool provides low effort by high lever. The exchange of nosepiece and threaded mandrel is possible without any tool. Nosepiece and threaded mandrel are also compatible with the GBM 40-R.

Working range Blind rivet nuts from M3 up to M10 of all materials and M12 aluminium and steel, blind rivet nut studs M4-M8 Technical data Weight: 1,25 kg Stroke: 6 mm The GBM 40-R is compact, functional and fast. With its compact design the tool sets blind rivet nuts up to M12. Furthermore the GBM 40-R has a great application access and low weight. The ratchet function provides a very good power transmission. The exchange of nosepiece and threaded mandrel is possible without any tool. Nosepiece and threaded mandrel are also compatible with the GBM 50.

Working range 6.4 lock bolts MagnaGrip®* and C6L®* Technical data Weight: 2.6 kg Operating air pressure: 5-7 bar Air hose connection: 6 mm Ø (1/4“) Air consumption: approx. 4.8 NL per rivet Setting force: 23,000 N at 6 bar Stroke: 19 mm Accessoires Angle head with nosepiece in working position Tag on device head 1 hydraulic oil bottle 100 ml 1 oil refill can Operating instructions with spare parts list Advantages • Hydro-pneumatic lock bolt setting device • Accessibility in tight working spaces • Light and compact design • Modular structure • Ergonomic handling

The label dispensers of the Rapid Easy model series are ideally suited for use in industrial environments due to their robust mechanical construction. The systems apply pre-printed labels quickly and accurately to products or their packaging. The label dispensers are suitable for many labelling requirements. Thanks to its compact design, the Rapid Easy is particularly space-saving and can be easily integrated into any production line. The modular design of the systems was the focus during the development of the label dispenser. Almost every label requirement can be realised due to the modular system. The systems are available with 100 mm and 160 mm and each as (right) RH and (left) LH version.

Fully automatic labelling machine for labelling drum pallets IBC Conatiner All chemicals are subject to mandatory classification and labelling before they are placed on the market. Often, several labels (product label, hazardous goods label and logistics label) are used up on the containers or drum pallets. Labelling can take place in a continuous flow or at a standstill. Vacuum belts are used for transferring labels to the drum, which can process different label sizes with the appropriate special vacuum plate. The IBLM labeller can be used as a stand-alone labeller or integrated into existing production lines and filling lines.

Fully automatic labelling machine for labelling drums in accordance with the GHS Directive. All chemicals are subject to mandatory classification and labelling before they are placed on the market, and they are often marketed in drums and hobbocks of various sizes. This places increased demands on the flexibility of the labelling unit in terms of print data, multi-colour printing and application height (labelling height). Often, several labels are applied to the circumference of the keg (product label, hazardous goods label(s) and logistics label. For this purpose, the system can be equipped with several label dispensers and/or several printing and dispensing systems. Labelling can be carried out in continuous operation or at a standstill. Depending on the application and labelling requirements, the labelling system can also be positioned at a drum labelling station.

Fully automatic labeller \ Label printing and dispensing system for labelling bags Basic concept of the label printing dispenser: Bag labelling with variable data: The EDS620i-VCB label printing and dispensing system was developed for labelling sacks. The label is applied to the bag via a pneumatic label transfer unit. To achieve a precise application result, a pneumatic pressure roller is used. The sack label is then recorded fully automatically via a barcode scanning station and reported to the b+b Siterserver. The basis of the pressure dispensing system is the EDS 620i label pressure dispenser. This is designed for industrial operation and enables you to label your products and their packaging precisely, reliably and quickly using different applicators and label transfer modules.

The RSA Series is designed to identify suspension springs with the appropriate load class based on an individual payload measurement result. The system receives the measurement results from the upstream system. The system is available as a single or double cycle version (depending on the required throughput). Simple linear axes, single- or twin-robot systems are used as handling systems. Since the labels are normally wider than the distance between the threads, the label is preformed (Ushape) before application to reach the labelling position before it is placed around the wire and finally fixed as a flag label. The data is inspected by a vision system and compared with the original measurement information at the outfeed of the system (verification). The labels are printed in the system with various data such as customer information, barcodes and line information. The data for this is made available via the main control of the production line.

Labelling machine for wrap-around labelling Basic concept of the system for bottle labelling and can labelling: With the aid of the fully automatic VRM labeller, different cylindrical or square products can be labelled quickly and precisely on the circumference - wrap-around labelling. The machine is therefore used in many industries, from pharmaceuticals to food and cosmetics. The VRM series is suitable for bottle labelling, can labelling, vial labelling or for comparable containers such as jars or bottles. Several different formats can be covered simultaneously with one model. The VRM-DS labelling system includes a 3-roll turning station and is used for outputs of up to 60 products per minute. It is characterised by the highest labelling accuracy and can optionally align the containers on the basis of a weld seam, print mark or other feature before labelling (target labelling).

Due to lower storage costs and higher flexibility, more and more manufacturers rely on the processing of unprinted tubes and mark them with a label directly before filling. The labeler TEM model was developed for this purpose and is able to apply a label to the circumference of the empty, unsealed tubes. For this purpose, the products are transported via a clocked transport system to the labeling station, where they are previously aligned and stabilized by means of a format-specific mandrel. The model can optionally be extended to include infeed and outfeed magazines and/or steep conveyors into the tube filler. As a double-cycle variant, throughput can be doubled. Special sensor technology makes target labeling possible based on print marks or lid features. Models: TEM \ Empty, unsealed tubes \ 50 - 60 products/min TEM-2T \ Empty, unsealed tubes \ 100 - 120 products/min

Like all of our labelling systems, this model has a modular design and can be expanded at any time. The advantages such as low set-up costs, high availability and multiple use in different production lines are obvious. The adaptation to the different products takes place by simple adjustment of the machine components and is possible without tools. The VRM-DS model includes a 3-roller turning station and can be used for an output of up to 60 products per minute. It is characterised by the highest labelling accuracy and can optionally align the products using a welding seam, print mark or other feature before labelling (target zone labelling). For larger quantities of up to 250 products/ min the VRM-RB model is used. Model: VRM-DS | Cylindrical and quadratic products | up to 60 products/min VRM-RB | Cylindrical and quadratic products | up to 250 products/min VRM-DSRB | Cylindrical and quadratic products | up to 250 products/min

Our HSF-eco model is used for offline labelling of flat products such as empty pharmaceutical boxes, postcards or cardboard blanks. After loading the infeed magazine, the system unstacks the inserted products fully automatically and collects them again after labelling. The system can be refilled during operation and the processed products can be removed. In the basic version, product widths of 350 mm can be easily labelled. Models for processing wider products are optionally available.

We offer the TNC-2F model for labelling large square containers such as canisters or cartons on one or more sides. For this purpose, the operator places the product in an adjustable product pick-up station. As soon as the operator actuates the foot switch, the labelling process is started, and the labels are applied. Model TNC-2F-2 | 2- sided labelling with 2 apply systems TNC-2F-3 | 3- sided labelling with 3 apply systems

The RML labeling machine is suitable for wrap-around labeling of non-rigid cylindrical products - ampoule, cartridge, syringe labeling. The products are transported to the labeling station, which fixes the label on the circumference, by means of an intermittent roller conveyor. The labeling system is suitable for products such as ampoules, cartridges, lipsticks, syringes and vials and is therefore suitable for the pharmaceutical, medical technology, cosmetics and food industries, where reliable labeling and control processes are extremely important. Deviations and errors here can lead to life-threatening situations. From manual loading and unloading to fully automatic loading and subsequent collection of the products, this model is modularly expandable. Particularly narrow products such as ampoules or cartridges can also be processed using format sets (RML-FS).

The requirements for product labelling are increasing and becoming more and more diverse. Track and Trace, product tracing, quality assurance, GS1 regulations require secure and reliable application of variable data. This applies to almost all industries, whether logistics, pharmaceuticals, food industry or chemicals such as agrochemicals. ​When printing variable data such as graphics or Data Matrix, barcodes, QR codes and comparable code types, uncompromising quality must be implemented. ​The EDS 420i and EDS 620i printing and dispensing systems are designed for industrial use and enable you to label your products and their packaging precisely, reliably and quickly using different applicators and label transfer modules. The modular design of the systems was the main focus in the development of the printing and dispensing systems

The workstation enables the manual serialisation of pharmaceutical packs and their aggregation into shipping cartons. For this purpose, each individual box is first printed with order-related serialisation data by a thermal inkjet printing system and then manually placed in a shipping carton. As soon as this is filled, the downstream thermal transfer printer creates an individual serialisation label. The correct print data and print quality are monitored by a camera system. The operator places the drug packs to be labelled at a reference edge of the conveyor belt. As soon as the printer has printed the serialisation data, it is checked for correctness by the integrated image processing system. In case of an error, the product stops at a certain position, which is marked by red LEDs. Depending on the number of products in the shipping carton/number of aggregation levels, approx. 10-12 products/min are serialised.

The PDL model series for labeling Petri dishes from our special machine construction provides filled and sealed Petri dishes with a serialized DMC label in the minimum tolerance range at an output of 130 products/min. The system combines mechanical engineering, label material and thermal transfer printer. The Petri dishes from the previous filling/capping line are fed to the labeling system. By means of a clock star, the system transports the products through the various stations, such as labeling, the press-on unit and DMC inspection, where the grading (quality control) of the data matrix code takes place at the same time. In case of insufficient quality of the barcode, the product is ejected. By using our label dispenser RAPID SM we guarantee an accuracy of +-0.2 mm at a labeling speed of 60 m/min while maintaining the product quality. The signals are switched directly into the stepper motor card developed by us.

With the VFP labeller, pasta packages or other flat products can be labelled on the bottom or top. In various industries such as food or cosmetics, and especially pharmaceuticals and medical technology, accurate product labelling is important. Food packaging or folding boxes are often labelled on the top and bottom. Like all systems, this labeller from b+b is modularly expandable. Processing of different product sizes and formats is possible without tools by simply changing over from format to format. Your advantages here are short set-up times and easy handling. The fully automatic VFP labelling system enables you to label your products precisely - regardless of whether the label is to be applied to the top, the bottom or both sides.

The TNC-GG model series was developed to apply one or more labels to large cylindrical containers at the circumference. Instead of using „die-cut“ labels, it is also possible to handle continuous label material from the roll. Depending on the size of the product, the material is cut inside the system. The largest area of application for these systems is in the beverage industry, where beverage barrels (KEGs) are provided with a deposit banderol on the circumference and thus clearly indicate the owner of the returnable containers. Highly permanent label material is used for these applications, which can no longer be removed from the product without leaving residues. We also offer fully automated solutions for this.

This manual labelling solution was developed to apply one or more seal labels to folding boxes in small batches - before fully automatic lines are changed over to the product, the products are already sealed with this device. The seal label can be applied to all closure flaps as required. An ultrasonic fork sensor enables the processing of transparent and non-transparent sealing labels. Label roll-on across corners is clean and accurate. The solution for smaller, decentralized labeling jobs: — suitable for transparent/non-transparent (ultrasonic label sensor) — reliable, handy with handle bar — non-slip stand — easy setup — repeatable application of labels — core diameter: 76 mm — max. outer diameter: 200 mm — max. label width: 80 mm — label winding: outer winding

With the TNC-L model series, cardboard boxes and small cartons are provided with sealing or closure labels. The system can be infinitely adjusted to different formats. We determine the format range together with the customer. Optionally, labelling can also take place at several points - for this purpose, the product must be relocated in the system.

The PAE range is an innovative new generation of pallet labellers that can label pallets on up to three sides with either pneumatic and/or electric traversing axles. The labels are printed with individual data in real time immediately before dispensing. The series is designed to integrate thermal transfer printing modules from different manufacturers. Automatic height adjustments are available as an option in order to Application heights on the pallet to start up. The complete traceability of products is essential nowadays, which is why interest in intelligent pallet labelling processes is so high. The system can handle label formats up to DIN A4 format, enabling product labelling according to the global GS1 standards.

Due to increasing product counterfeiting, many manufacturers are forced to make their products tamper- and counterfeit-proof. Legal requirements exist in some countries for this purpose. Our TE model was developed for this task. The system enables single-sided and/or double-sided seal labeling of pharmaceutical folding boxes and can also be used in the cosmetics industry. During the development, special attention was paid to the protection of the packaging as well as the format range of the products to be processed. The basic version labels folding boxes with format widths (in the running direction) of 50-250 mm at an output of up to 300 folding boxes per minute. Models for processing wider folding cartons are based on the same line concept. As an extension, the model series is available as a combination system (TE-PV) with a b+b serialization module and b+b LineManager. In this case, the printer and camera system are integrated into the system.

Our printing and apply systems from the CLM model series are designed for use in the final packaging predestined. To labelling of their cardboard boxes, printing widths from 54 mm to 216 mm (2“ to 8“) are available. In addition to the selection of the desired printing width the customer can choose between one- and two-colour printing. decide. The latter is e.g. helpful in the implementation of the GHS Regulation in the chemical industry. In interaction with our label design software Labelsplatform 4 you decide to choose the ideal and future-proof complete package.

Thanks to the TNC-F model series, semi-automatic labelling of shaped bottles becomes very easy. The front and back labels should be on a carrier material. The product is inserted into a product pickup device. As soon as the 2-hand operation is activated, the system starts to pick up the product in the two format pucks, rotates and aligns the product before the front and back labels are applied exactly to the desired positions. By exchanging the format parts of the product pick-up device, cylindrical or angular products can also be processed and labelled with several labels in addition to the shaped bottles.

For precise labelling, products with an accessible cavity are manually placed on a format mandrel. By actuating the foot switch or the optionally available 2-hand control, the labelling process is triggered, the product is rotated, and the label is applied precisely to the circumference of the product. If front and back labels are on one label roll, the system can also place several labels on the circumference. The distance between the labels can be adjusted in the PLC. Optionally, the labels can be aligned using a welding seam or other product features (such as opening tabs or lid recesses for tubes). A pneumatic ejection makes the removal process superfluous and blows the well labelled products into a collection box