Automation - systems and equipment - Import export

Challenger 200B is semi automatic linear system It’s designed for filling liquid or pasty products in plastic jar With five work stations: Adding jar on conveyor manually, filling, adding covers on jar manually, sealing cover (induction seal), Exiting.

This linear fully automatic machines ensures that boxes used for transportation and storage of diary products are washed and sterilized

fully automatic Sleeve applicator designed for application of sleeve labels on cups, jars or bottles, empty or full, of any material, shape and/or size

Challenger 100A is fully automatic vertical system designed for filling and packaging of food products (like frozen vegetable) in Nylon film

Semi-automatic machine for closing containers with nylon rolls or cans, ready to order, simple and practical for a few products

A semi-automatic filling machine for liquid or semi-liquid materials suitable for filling packages of any shape and size from 100 grams to 1000 grams, with a productivity of up to 800 packages per hour, suitable for small production.

the 888 is a rotary filling solutions for high and fast production needs. This heavy beast is designed to fulfill heavy-duty needs for big factories and production lines 1400-2100 unit/hour. The machines can be adjusted according to the need of the customer and may serve liquid, paste all size ranges

An automatic filling and packaging machine that operates in a circular system to fill liquid or semi-liquid materials with plastic containers of different sizes and shapes on demand. It consists of five work stages that start with pulling the empty containers, then filling them, then placing the covers, then welding and taking out through the conveyor belt. It is suitable for high and medium production with a productivity of 3000 packages per hour.

an automatic filling and packaging machine that operates in a circular system to fill liquid or semi-liquid materials with plastic containers of different sizes and shapes on demand. It consists of five stages of work, starting with pulling the empty containers, then filling them, then placing the aluminum or nylon cover, then welding with cutting and taking out through the conveyor belt. It is suitable for medium production with a productivity of 1500 packages per hour.

A full automatic packaging machine that fills in plastic containers and thermally welds them. It consists of five work stages that start with pulling the empty containers, then packing, then coverings, then welding and taking out. Suitable for medium products, with a production capacity of 1500 packages per hour.

robot collecting cups filling solutions for high and fast production needs. Full Automatic Robot Collecting cups then arrangmrnt in special dish suitable for high capacity factories up to 25,000 cups/H

Challenger 506D is fully automatic mechanical linear system It’s designed for filling liquid or pasty products in plastic bucket With five work stations: Adding buckets, filling, adding covers, pressing cover, Exiting

Full Automatic Machine For Filling and sealing and capping Tahini or any liquid or semi pasty products in plastic jars it’s seven working stage

The 200A is linear filling solutions for high and fast production needs. This heavy beast is designed to fulfill heavy-duty needs for big factories and production lines up to 24,000 unit/hour. The machines can be adjusted according to the need of the customer and may serve liquid, paste and molasses in all size ranges.

From the initial concept to a safe and reliable series delivery, our customers get everything from a single source. They benefit from our decades of experience in manufacturing interiors as well as exteriors for the automotive industry.

• Blind rivet sizes from 4.8 mm to 8.0 mm Ø all materials • Rivet body lengths up to 35 mm • Setting head diameter up to 19 mm • Mandrel up to 5.5 mm Ø • Traction power up to 20,000 N at 5 bar air pressure • Conveyor pot filling level display • Operating pressure: 5 bar • Vibration-dampened pressure intensifier attachment • Multiple monitoring of the blind rivet pistol by means of sensors • Industrial control with an 8“ colour display • Conveyor distances of up to 25m are possible when used in fully-automatic production systems • Maintenance display, simple fault diagnosis • Customer-specific software modification is possible • Ideal for applications that do not require any process monitoring • Rivet mandrels are disposed of via a vacuum system • Surface contact trigger optional available • Can be integrated into the system or operated independently • Interface for external memory-programmable control system (SPS) can be realised via the GESIPA®- Interface

• 2.4 mm up to 6.4 mm Ø alu and copper • Up to 6 mm Ø steel & 5 mm Ø stainless steel • Up to fl ange diameter 11.4 mm • Rivet body lengths above 30 mm • Traction power up to 11,770 N at 6-7 bar air pressure Productivity and savings potential • Up to 40 blind rivets can be processed every minute • No trained personnel required for operation • Can be easily integrated into fully-automatic production systems • Electronic system controls • Intuitive menu guidance via navigation and function keys • Function display • Maintenance display and simple fault diagnosis • Customer-specifi c software modifi cation is possible • Ideal for applications that do not require any process monitoring • Rivet mandrels are disposed of by vacuum system • Spring loaded trigger system as an optional extra available • Can be integrated into the system or operated independently • Interface for external memory programmable control system (SPS) can be realised via the GESIPA® interface

SCARA Robot in Cleanroom-compatible Design IAI offers compact and powerful SCARA robots in cleanroom-ready design according to ISO standard 14644-1:2015. They are a popular option for small robotic assembly applications. These robots generate minimal dust, making them ideal for use in a cleanroom environment. The air inside the robot can be exhausted to create a negative pressure when ISO cleanroom class 3 conditions must be met.

SCARA robots are often used for the fast removal and movement of workpieces, smaller assembly applications such as screwing in screws, and for the precise dosing of liquids, adhesives and sealants. IAI offers a wide range of models, from the low-cost entry model IXP to the latest IXA high-performance SCARA robot.

Suitable robots for almost every requirement What started with the first "intelligent" actuators at IAI today includes a wide range of industrial robots for all automation technology. The range includes cartesian robot systems, tabletop robots and SCARA robots. Matching controller with all common fieldbus connections complete the offer.

Simply usable without encapsulation In addition to the standard version, many actuators are also available as water-proof, splash-proof or dust-proof models. While pneumatic actuators are only safe enough after extensive encapsulation, IAI's IP-protected actuators can be used without any further construction measures. There is no risk of leakage here. The uncomplicated installation without additional units and the small space requirement significantly reduce the costs and time required for commissioning.

Increasing Trend: Production in the Cleanroom IAI actuators in cleanroom design are frequently used in the electronics and semiconductor industry, photovoltaic production and medical technology. Due to constantly growing requirements and new legal regulations, they are also increasingly used in other production areas where dust or dirt particles are to be avoided. Stainless steel dust protection band All IAI cleanroom products are classified in ISO cleanroom classes for the maximum permissible particle concentration per m³ of air. With a stainless steel dust protection band, the actuators are sealed and ISO cleanroom compliance is achieved by drawing the air inside the enclosure. Furthermore, the sealed construction also allows the unit to be used, for example, in vertical and horizontal directions (in lateral position), i.e. in the mounting forms that were previously only possible to a limited extent.

IAI's product range includes a wide selection of programmable gripping solutions for pick-and-place automation systems. They offer three functions in one: gripping, measuring and testing. Compared to pneumatic grippers, electric grippers do not require air lines, operate much quieter and save energy and maintenance. They are also better suited to holding workpieces.

IAI Industrial Robots is one of the leading manufacturers of electric actuators and industrial robots. In addition to catalogue products, we also offer customised products and special developments. Actuators from IAI can be easily connected to automation applications and integrated into production lines in all industries. The controllers can be connected to the higher-level controller via digital I/Os or via fieldbus systems such as Profinet, Profibus, CC-Link, DeviceNet, EtherCat, EtherNet, Modbus and many more.

Short-stroke Actuators in Smallest Sizes The overall length, width and height of Mini-RoboCylinders are comparable to the sizes of pneumatic cylinders. Moreover, they also work with the same control signals. A changeover to pneumatic-free automation is therefore quick and easy. In addition to the standard version, mini actuators cylinders are also available for cleanrooms and as IP-protected models for dusty or wet production environments.

Electric linear actuators from IAI are available as rod, slider and slide table types as well as with toothed belt drive. They are equipped with a stepper motor or servo motor and often already have a battery-free absolute encoder as standard. On request, they can also be supplied without an electric drive unit. The product range of linear actuators consists of the RoboCylinder series, which are characterised by high user-friendliness, simple programming as well as compact design. Their focus is on covering common customer requirements and are therefore relatively inexpensive. Electric slider type actuators and axes with toothed belt drive from the IntelligentActuators product line complete the product portfolio. They meet higher requirements than RoboCylinders in terms of payload, speed, acceleration and precision.

EleCylinder are electric cylinders with motor, encoder and integrated controller. These energy-saving actuators are extremely easy to use and operation via data input requires no complicated programming. Start and end points can be set to any position. Due to the high-speed movements, EleCylinders are ideally suited for short cycle times. Unlike pneumatic cylinders, they can also perform slow uniform speeds over the entire stroke. Even gentle starting or braking are no longer a problem. EleCylinder are repairable easily and have only a few maintenance parts.

Efficient positioning, assembly and handling of workpieces are key components in many manufacturing companies to meet growing cost pressures. Replacing pneumatic cylinders with electric linear drives can save up to 90 % of energy consumption. In addition, there are numerous advantages in motion control. IAI has the world's largest portfolio of electric actuators with 24 or 230 volt stepper or servo motors. The electric cylinders perform linear, rotary or gripping movements and are characterised by the uniquely compact design including motor and encoder as well the high quality. In addition to the standard version, electric cylinders are also available for cleanrooms and as IP-protected models for dusty or wet production environments.

The DDA Direct Drive Motor is a rotary actuator that directly drives a rotary table with a motor without using any speed reducing mechanism such as a belt or reduction gears. Eliminating the speed reducing mechanism explains why high speed and excellent response can be attained with such a compact frame. The series includes models designed for high torque and high payload up to 90 or 270 kg. This makes it very easy, for example, to integrate rotary indexing tables in an automation system.