Forming tubes - Import export

Powerful and fast forming. The type UMR tube forming machine uses smart operating technology with many preset settings that can be retrieved automatically to achieve perfect mirrorlike surfaces. When producing flaring with 20°90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools the machine can also close tube ends.

All the options in one single machine forming, cutting, postbending cutting, threading. Our rotational technology increase the possibilities of forming on tubes with minimal expenditure on tools. All the drives are servoelectric by design and, if needed, CNCoperated. In our SRM typeforming machines, all the settings are preloaded, so there is no longer any need for costly adjustments. Different tool variants further expand the processing possibilities for chipless cutting or postbending cutting. The machines can produce internal and external profiles and can also roll in synchronicity thanks to a special tool head (inside/outside).

In form, double strength. For the optimum processing of your individual requirements we simply combine our transfluid forming techniques, as simple as that, in particular the axial forming and the rollforming. The additional clamping unit makes even extreme forming feasible in one work sequence. The cutting before the axial tube forming is also possible, as well as the rollforming of a preformed geometry. That saves you valuable time. A strong partnership axial forming and rollforming. Our t form combination machines is the perfect union of axial and rolling tube processing, with up to 6 axial forming steps, two rollforming stations, two powered tool holders for flange orientation and an additional clamping unit. The horizontal clamping system makes the processing of bent tube geometries possible.

Accurate forming with fast tool change. Our type REB axial t form forming machines, with their compression power of up to 1,300 kN are particularly wellsuited to effortlessly master complex geometries. With up to 6 forming steps in combination with an additional clamping unit they will satisfy almost all requirements. The operation is simple and intuitive with a touch panel. The sequence control makes each separate movement of the respective forming step userfriendly and fully programmable individually. We offer the option to equip our systems with electric or hydraulicnumerical drives. These forming processes can be completed stepwise in transfer system to achieve very short cycle times. Simultaneous axis movements ensure fast production processes and an efficient and highly dynamic production.

REB 420 - for tube-Ø from 4-20 mm Our type REB axial forming machines, with their compression power of up to 287,000 lbs, are particularly well-suited to effortlessly master complex geometries. With up to 6 forming steps in combination with an additional clamping unit, they will satisfy almost all requirements. The operation is simple and intuitive with a touch panel. The sequence control makes each separate movement of the respective forming step user-friendly and fully programmable. We offer the option to equip our systems with electric or hydraulic-numerical drives. These forming processes can be completed stepwise in transfer systems to achieve very short cycle times. Simultaneous axis movements ensure fast production processes and an efficient and highly dynamic production.

With the new generation of our combination machines, we have continued to develop the new diversity for forming pipes. Geometries that effectively replace high-cost and expensive turned parts can be formed directly at the pipe end in the endforming machine – for a final component of a single workpiece that is ready for use without elaborate soldering or welding. Implementation of the combination can be specified by you or based directly on the forming geometry. This is usually done using up to 6 axial forming stages and at least one rotary unit. Trimming, as well as axial and rotary forming, may require 2 rotary forming stations. Simple trimming or deburring after forming at the pipe end are no demanding challenges. Therefore, all our axial forming machines and combination machines are equipped with one or several single-drive axes. They have a servo-electrical drive and can be used in each of the holders for the forming stages, making the system is very flexible and compact.

Our rotational technology increases the possibilities of forming on tubes with minimal expenditure on tools. All the drives are servo-electric by design and, if needed, CNC-operated. In our SRM rollforming machines, all the settings are preloaded, so there is no longer any need for costly adjustments. Different tool variants further expand the processing possibilities for chipless cutting or post-bending cutting. The machines can produce internal and external profiles and can also roll in synchronicity thanks to a special tool head (inside/outside).

Our rotational technology increases the possibilities of forming on tubes with minimal expenditure on tools. All the drives are servo-electric by design and, if needed, CNC-operated. In our SRM rollforming machines, all the settings are preloaded, so there is no longer any need for costly adjustments. Different tool variants further expand the processing possibilities for chipless cutting or post-bending cutting. The machines can produce internal and external profiles and can also roll in synchronicity thanks to a special tool head (inside/outside).

REB 660- for tube-Ø 6 - 60 mm Our type REB axial forming machines, with their compression power of up to 287,000 lbs, are particularly well-suited to effortlessly master complex geometries. With up to 6 forming steps in combination with an additional clamping unit, they will satisfy almost all requirements. The operation is simple and intuitive with a touch panel. The sequence control makes each separate movement of the respective forming step user-friendly and fully programmable. We offer the option to equip our systems with electric or hydraulic-numerical drives. These forming processes can be completed stepwise in transfer systems to achieve very short cycle times. Simultaneous axis movements ensure fast production processes and an efficient and highly dynamic production.

Our rotational technology increases the possibilities of forming on tubes with minimal expenditure on tools. All the drives are servo-electric by design and, if needed, CNC-operated. In our SRM rollforming machines, all the settings are preloaded, so there is no longer any need for costly adjustments. Different tool variants further expand the processing possibilities for chipless cutting or post-bending cutting. The machines can produce internal and external profiles and can also roll in synchronicity thanks to a special tool head (inside/outside).

Our type REB axial forming machines, with their compression power of up to 287,000 lbs, are particularly well-suited to effortlessly master complex geometries. With up to 6 forming steps in combination with an additional clamping unit, they will satisfy almost all requirements. The operation is simple and intuitive with a touch panel. The sequence control makes each separate movement of the respective forming step user-friendly and fully programmable. We offer the option to equip our systems with electric or hydraulic-numerical drives. These forming processes can be completed stepwise in transfer systems to achieve very short cycle times. Simultaneous axis movements ensure fast production processes and an efficient and highly dynamic production.

REB 645 - for tube-Ø 6 - 45 mm Our type REB axial forming machines, with their compression power of up to 287,000 lbs, are particularly well-suited to effortlessly master complex geometries. With up to 6 forming steps in combination with an additional clamping unit, they will satisfy almost all requirements. The operation is simple and intuitive with a touch panel. The sequence control makes each separate movement of the respective forming step user-friendly and fully programmable. We offer the option to equip our systems with electric or hydraulic-numerical drives. These forming processes can be completed stepwise in transfer systems to achieve very short cycle times. Simultaneous axis movements ensure fast production processes and an efficient and highly dynamic production.

The type UMR tube forming machines use smart operating technology with many predefined settings that can be retrieved automatically to achieve perfect mirror-like surfaces. When producing flares with 20°-90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools, the machine can also close tube ends.

The type UMR tube forming machines use smart operating technology with many predefined settings that can be retrieved automatically to achieve perfect mirror-like surfaces. When producing flares with 20°-90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools, the machine can also close tube ends.

The type UMR tube forming machines use smart operating technology with many predefined settings that can be retrieved automatically to achieve perfect mirror-like surfaces. When producing flares with 20°-90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools, the machine can also close tube ends.

We manufacture customer-specific molded parts made of rubber, silicone and elastomer composite parts in small and large series production according to your sample or drawing. Molded rubber parts are generally characterized by their good formability, chemical resistance, pressure and abrasion resistance and good electrical properties. We advise you in detail on the selection of the suitable material, with a view to the functional description, temperature resistance, chemical requirements, weather influences and resilience. Our molded parts are used in all industries, such as the automotive industry, medical technology, mechanical engineering and electronics industry. We offer customized parts: Protective covers for input devices, Rubber seals and rings, Grommets, flanges, bellows, Form Tubes, Rubber damper, PU molded parts (e.g. wheels and rollers) Combined rubber-metal parts / rubber-plastic parts, etc.

Below are a few reference objects that we have been able to work on as part of a wide variety of project tasks in recent years: Audi: all RS models since 2000, R8, R8 2015 Bentley: Mulsanne, Bentayga BMW/Mini: Clubman, 3 series Ferrari: 599 GTO Lamborghini: Gallardo, Murcielago, Aventador Mercedes: S-Class, SLS, Actros Porsche: 997, 911 I panel, door trim, center console, greenhouse, interior trim, trim, steering wheel, seats, carpet trim, infotainment system, instrument cluster, mirror, selector lever, switch panel, trunk, engine compartment cover. Wheels, brakes, wheel suspension, exhaust system, engine components, tank, lines. Plastic injection moulding, metal casting, forging, forming, tube processing, painting, galvanic surfaces, lamination, leather covering, upholstery and sewing.

There are many good reasons to separate tubes chiplessly. And first of all, of course, the cleanliness. Precision and output, too, are not insignificant. Our chipless orbital cutting machines make precise cutting results possible. Your tubes can be formed immediately afterwards. That saves time and money. Technical specifications: Separation efficiency: max. Ø 80 x 3 mm Shortest separation length: - 70 mm (without pull apart) - 100 mm (with pull apart) Cycle time: 5-10 sec. (depending on material, diameter, wall thickness and cutting length)

There are many good reasons to separate tubes chiplessly. And first of all, of course, the cleanliness. Precision and output, too, are not insignificant. Our chipless orbital cutting machines make precise cutting results possible. Your tubes can be formed immediately afterwards. That saves time and money. Technical specifications: Separation efficiency: max. Ø 28 x 2 mm for stainless steel tubes Shortest separation length: — 25 mm (without pull apart) — 55 mm (with pull apart) Separation efficiency: up to 2,000 pcs per hour

The type UMR tube forming machines use smart operating technology with many predefined settings that can be retrieved automatically to achieve perfect mirror-like surfaces. When producing flares with 20°-90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools, the machine can also close tube ends.

Our Speedmax is the fastest available wire and tube forming automation solution available on the market for bending machines. By combining NC finger benders with our servo-electric transfer, the Speedmax with its 90 servo axes can reach a speed of up to 4,000 machining steps per minute. The SPEEDMAX is available in three variants (S,M,L). The SPEEDMAX (S) has 20 processing stations and can produce up to 200 parts per minute. The machine concept combines the advantages of 3D-NC wire bending and wire bending by slides. Bending, embossing, notching, flattening, joining, punching, swaging of tubes and wire are possible production technologies in the 20 processing stations. The new SPEEDMAX L has actually 20 processing stations and can produce up to 60 parts per minute. The SPEEDMAX L can work with tube and wire up to a diameter of 12mm and a feed length of 50cm. Various bends in all levels and in the current equipment up to four swaging processes are possible.

The round tubes are manufactured from a coil that is bent and electric resistance welded (ERW). The forming process can be according to EN 10210, which foresees hot forming or cold forming followed by heat treatment, or according to EN 10219, which foresees cold forming without following heat treatments. The finished product is fully killed and welding seam bead is inside and outside trimmed. These products are used to manufacture both welded and bolted structures, in the field of constructions, engineering, industrial constructions, transports, automotive, agricultural machinery and earth moving machinery. The cold finished tubes are particularly suitable for structures at sight or for aesthetical uses, thanks to the surface aspect typical of cold forming. NORMS HOT FINISHED” TUBES EN 10210-1/2 COLD FINISHED” TUBES EN 10219-1/2 INSIDE TRIMMING EN 10217

There are many good reasons to separate tubes chiplessly. And first of all, of course, the cleanliness. Precision and output, too, are not insignificant. Our chipless orbital cutting machines make precise cutting results possible. Your tubes can be formed immediately afterwards. That saves time and money. Technical specifications: Separation efficiency: max. Ø 105 x 3 mm Shortest separation length: - 100 mm (without pull apart) - 170 mm (with pull apart) Cycle time: 5-10 sec. (depending on material, diameter, wall thickness and cutting length)

There are many good reasons to separate tubes chiplessly. And first of all, of course, the cleanliness. Precision and output, too, are not insignificant. Our chipless orbital cutting machines make precise cutting results possible. Your tubes can be formed immediately afterwards. That saves time and money. Technical specifications: Separation efficiency: max. Ø 50,8 x 2,5 mm Shortest separation length: - 25 mm (without pull apart) - 55 mm (with pull apart) Separation efficiency: up to 2,000 pcs per hour

Performance The patented STAUFF Form tube forming system is without doubt one of the most high-performing solutions currently available on the market for connecting metric sized tubes. Apart from its simplicity, it also provides a maximum level of safety, reliability and reproducibility. STAUFF Form has been designed as standard for seamless cold-drawn precision steel tubes as well as stainless steel tubes with dimensions between 6 x 1.5 mm and 42 x 4 mm in the Light Series and between 6 x 1.5 mm and 38 x 6 mm in the Heavy Series. Parameters for alternative materials (copper, brass, CuNiFe, Tungum etc.) can be added by the manufacturer, if required. System Design and Components The system is based on standard parts and consists of only four key components: The STAUFF Form Ring with an integrated and thus undetachable elastomeric sealing is slid onto the tube end, which has previously been mechanically contoured. This creates a positive-locking connection that provides a...

The type SFO-F tube forming machine facilitates the economical and most reliable production of tube ends made of steel, stainless steel and other materials with a contour typical for the STAUFF Form tube forming system. The machine is designed as a robust table-top device for continuous operation in the workshop. It is used in connection with FI-FST tube shapers and FI-FB clamping jaws. Tube shapers with FI-ID internal tube supports are used with selected tube dimensions, which prevent the tube from being constricted in the shaping area. Tube shapers, clamping jaws and internal tube supports have been specifically designed for the mechanical forming process and can be quickly and simply replaced without the need for any tools, if required. The resulting short tool change and set-up times contribute to the high efficiency of the system as well as ensuring low cycle times. All the tools needed for the forming process are clearly labelled with the tube dimensions so that assembly...

Welding construction as required No matter whether pipes, small parts or large components - the welding construction department of Siempelkamp Maschinenfabrik GmbH is able to fulll your wishes thanks to its high-performance machinery. Our welding specialists are able to produce your components using MIG, MAG, UP, TIG, Emanual and electro-slag processes. Numerous certicates attest to the highest quality of our welding work. Key features procedure: MIG, MAG, UP, TIG, E-manual, electro-slag Component weight up to 100 t Pipe forming up to Ø168.3 mm Pipe neck up to Ø270 mm Advantages procedure: MIG, MAG, UP, TIG, E-manual, electro-slag Component weight up to 100 t Pipe forming up to Ø168.3 mm Pipe neck up to Ø270 mm Application of the most ecient welding process for your component Highest quality standards through certied welding work economic production of tubes by our forming and necking machine

We want to produce the optimal product for every application area. Our CNC portal Milling Machine for tubes offers to you a wide range of possibilities. When machining, you rely on us for perfect treatment. The CAM programming defines an optimal milling strategy, so we guarantee a customer-and product-specific machining solution as well as a high flexibility.

Introduction Mediprene BM is a range of thermoplastic elastomers (TPE) optimised for medical blow moulding applications. What is blow moulding? Blow moulding is a manufacturing process that is used to produce hollow parts such as bottles, balloons and bags. The process begins with melting the TPE and forming it into a tube, called a parison. The parison is clamped into a divided mould, the tube is pinched at one end, welding it together and then air is blown into it. The air pressure inflates the TPE out to match the mould cavity. Once the TPE has cooled and hardened the mould opens and the part is ejected. Mediprene BM TPE We have designed the Mediprene BM TPE compounds to have high melt strength, giving time to close the mould around the extruded parison while allowing sufficient stretchability during inflation. They also offer good welding in the pinchoff area of the blow mould. They can easily be coloured and give a smooth surface to the finished part. Applications The TPE can