Finishing processes - Import export

High polish stainless steel flanges are not just functional components in piping systems; they also offer a visually appealing finish that is smooth and reflective. This high polish, often achieved through a process called electropolishing, provides several benefits: Electropolishing Process. Electropolishing is an electrochemical process that removes a thin layer of material from the stainless steel surface, resulting in a smooth and mirror-like finish. This process can also improve the corrosion resistance of the stainless steel by removing surface imperfections where corrosive agents could potentially take hold. Advantages of High Polish Finish Improved Corrosion Resistance: The smoother surface reduces the number of crevices where corrosion could start, thus enhancing the flange’s longevity. Easy Cleaning: High polish surfaces are easier to clean and sanitize, which is particularly beneficial in industries like food processing and pharmaceuticals.

In addition to SPIROL Standard Metric Slotted Spring Pins, SPIROL offers a line of ISO 8752 Slotted Pins to meet market demand for these pins. SPIROL offers Slotted Spring Pins manufactured to the ISO 8752 specification in diameters ranging from 2mm to 12mm in both high carbon steel and austenitic stainless steel in plain finish. ISO 8752 Slotted Pins are not available with supplemental coatings such as zinc plating or passivation due to their propensity to interlock during the finishing process.

Of course, we also “bend the rules” when it comes to our round headboards, either in solid wood or wood veneer. With our bending and moulding machine and the 5axis CNC machines, we produce (almost) any desired shape and radius. In addition to producing individual pieces of wood, our services also include the associated finishing and processing. You receive varnished and securely packed wooden parts.

We are experts in deep-drawn parts made of stainless steel, deep-drawn parts made of aluminium and other non-ferrous metals (including brass, copper and nickel silver). To produce your perfect component, we also have the option of using carbon steel, special nickel alloys (e.g. Inconel®), but also soft magnetic materials. Each material has specific properties that need to be taken into account in the forming process. We manufacture deep-drawn parts with a diameter of 2 to 80 mm and a length of up to 120 mm. We process material thicknesses from 0.05 to 2.50 mm. Pharmaceuticals and medical technology, industry, consumer and automotive: we are primarily active in these fast-growing sectors. We are not only specialists in deep drawing, but also know the industrial requirements and process chains. Depending on your requirements, we complement deep-drawing with numerous secondary finishing processes up to fully automated assembly systems.

We are experts in deep-drawn parts made of stainless steel, deep-drawn parts made of aluminium and other non-ferrous metals (including brass, copper and nickel silver). To produce your perfect component, we also have the option of using carbon steel, special nickel alloys (e.g. Inconel®), but also soft magnetic materials. Each material has specific properties that need to be taken into account in the forming process. We manufacture deep-drawn parts with a diameter of 2 to 80 mm and a length of up to 120 mm. We process material thicknesses from 0.05 to 2.50 mm.Pharmaceutical and medical technology, industry, consumer and automotive: we are primarily active in these fast-growing sectors. We are not only specialists in deep drawing, but also know the industrial requirements and process chains. Depending on your requirements, we complement deep-drawing with numerous secondary finishing processes up to fully automated assembly systems.

While Coiled Spring Pins are extremely versatile self-retaining fasteners that can be used for many different functions, SPIROL has designed several series of Coiled Pins to meet the nuances and performance requirements of some particular niche applications. These Coiled Spring Pins are variations of our standard product either manufactured from special material, have a special finish or undergo specific processing to meet performance, corrosion, compatibility and assembly requirements for the specific application. These pre-designed application-specific series of Coiled Pins help companies shorten the design cycle to confidently launch their product quickly to their market with a pinning solution that has been tested and proven within their assembly.

At our Technical Centre, which has proven its worth over many years, even the smallest quantities bring you great benefits. With an area of over 1,000 square metres, we offer the perfect facilities to verify how the raw materials will actually behave in the intended processes and finishing steps. In addition, we run scalable test series to generate reliable data for calculating costs. The process in three steps: 1. Pilot trial: testing on the smallest scale 2. Scale up trial: testing on the high-performance universal mill, with close support from our experts 3. Large-scale production: testing on the large plant for production on an industrial scale

Keiper haul-off timing belts are made with polyurethane or neoprene timing belts that are finished with many different kinds of coatings. They are used for conveying foils in bag forming, filling and sealing machines as well as numerous other conveying tasks. The extensive range of designs offers the optimal solution for any transport task and application, e.g. with smooth or vacuum-processed surface, finished according to individual specifications, and with many different coatings. Timing belts - Polyurethane molded timing belts - or neoprene molded timing belts Tension cords - Steel - Aramid - Polyester Coatings - PU yellow - Linatex - Various elastomers - Silicone

Advantages Compact design Low assembly requirements Very economic due to compact and standardized design Area of application For high demands on the filtrate quality (micro filtration) as in grinding processes, honing processes, finishing, lapping and eroding. Flow rate Various filter sizes and the modular design enable any required flow rate. Interest in our products? Contact us! Classification number - Filter aid with Filtration degree 3 µm Medium oil Filter material filter cartridges

Advantages Minimal space requirements No secondary sludge recovery Dry filtration cake discharge Wear-free filter cartridges Optimal use of filter-aid due to precoating Area of application For high demands on the filtrate quality (micro filtration) as in grinding processes, honing processes, finishing, lapping and eroding. Flow rate Various filter sizes and the modular design enable any required flow rate. Interest in our products? Contact us! Classification number - Filter aid with Filtration degree 3 µm Medium oil Filter material filter cartridges

Advantages Highly recommended for large flow rates Large filtration area per filter dome Highest filtrate quality Area of application For high demands on the filtrate quality (micro filtration) as in grinding processes, honing processes, finishing, lapping and eroding. Flow rate Various filter sizes and the modular design enable any required flow rate. Interest in our products? Contact us! Classification number - Filter aid with Filtration degree 3 µm Medium Oil Filter material filter cartridges

SPIROL designs and manufactures specific types of Solid Pins to meet the performance and assembly requirements of common niche applications. These Solid Pins are variations of our standard product either manufactured from specific material, have a specific finish or undergo specific processing to meet performance, corrosion, compatibility and assembly requirements for the specific application. These pre-designed application-specific series of Solid Pins help companies shorten the design cycle to confidently launch their product quickly to the market with a pinning solution that has been tested and proven within their assembly.

2-SPINDLER WITH TWO INDEPENDENTLY CORRECTABLE 3D UNITS (X, Y, Z) FOR HIGHEST PRECISION WITH CRITICAL TOLERANCES. COMPARABLE TO TWO 1-SPINDLE MACHINING CENTERS STEREO 3D SETUP – CONSTRUCTIVE DECOUPLING OF THE 2-SPINDLE SYSTEMS. 2-spindle with two independently correctable 3D units (X, Y, Z) Highest precision for critical tolerances Comparable to two 1-spindle machining centers Easy tool setup and lower tool costs New range of workpieces - finish processing of complex components Minimal setup time for new workpieces

Loading and unloading during cutting process - increased system duty Easier accessibility of the pieces produced by moving the material support Increasing efficiency by minimising downtime Easy handling Automatic table shift after cutting process possible System is not encapsulated - Robot assembly possible (24/7 - operation) New material is located on the top shuttle table - thereby no material remaining is falling on the new material. Shuttle Table System automatic (STA) Table shift at the touch of a button Process starts automatically after cutting is finished Time saving by optimised processes Minimising supervision of the laser system Additional manual handling possible Snapping table module in after the shuttle process prevents incorrect handlings Of course, the Shuttle Table System is still available as a mere manual version.

The fully automated assembly station VersaGlue takes components, such as lenses or dies from a loading area and mounts them by epoxy gluing with UV or thermal curing. The large work area of up to 1000 mm x 1000 mm provides space for the positioning of device trays and support systems. The parts are presented manually or fully automated. Feeders or stop-motion conveyor belts bring the parts to the working area and collect the finished product. The VersaGlue processes optoelectronic elements like VCSELs, photo diodes, laser dies and micro optics with highest precision while the passive placement of fiber ribbon cables is another major application.Thorough design and continuous optimization of all functional groups lead to superior mechanical stability. Mechanical references with tight tolerances provide a repeatable manufacturing operation from device to device.

Engineering-processes in aviation are among the most challenging we handle. Complex components for extreme applications and increasing requirements for material and energy efficiency shape development and manufacturing. The lowest possible material consumption, with maximum mechanical resistance: this is the central challenge we face when designing aviation solutions. At the same time, we must ensure compliance with demanding quality and safety standards, as well as customer specifications. Against this background, surface treatment and finishing processes, and testing safety-critical components, are becoming more and more important in the production process. Thanks to diverse system developments for leading manufacturers and suppliers, we have a broad understanding of the unique requirements of the industry.

A HIGHLY EFFICIENT METHOD WITHOUT THE RISK OF WORK PIECES DAMAGING EACH OTHER Compared to standard mass finishing systems the newly developed M-TMD machine range finish high-value components 10 to 20 times more efficiently! By mounting the work pieces individually to workstations, which are part of a rotating carousel, you can process up to 18 work pieces in one single batch without risking part-on-part impingement. Different workstation angles - relative to their vertical position - allow the individual adaption of the machine parameters to your work pieces and guarantee absolutely stable finishing processes with excellent and repeatable results. APPLICATIONS: Orthopedic implants (medical engineering) Turbine blades (for airplanes as well stationary turbines) Precision components, for example, for pumps and compressors Work pieces made from tungsten carbide and other hard metals Fan wheels for turbo chargers (automotive industry) Sintered components, etc.

• Impregnating lines for the processing and finishing of web-shaped products, such as paper, foils, laminates and fabrics.

LMT Tools has developed the CopyMax family, specially for the die and mold making industry The latest addition to the family is the one-sided indexable insert CopyMax1. It is an alternative for the reliable CopyMax2 with a two-sided indexable insert. opyMax1 and CopyMax2 prove their advantages above the competition during the roughing and the semi-finishing processes. Both tools are manufactured using the manufacturing process HQS (High Quality Sintering), which is registered for patent approval. For the first time, HQS allows for pressing and sintering a ball nose copy insert complete, resulting in precision sintered cutting edges. In addition to introducing the new indexable insert CopyMax1, LMT Tools has developed new shanks for the CopyMax. A cylindrical steel shank version is available in two different lengths, and the cylindrical bolt-on milling cutter are both new to the program. Both milling systems are designed with internal coolant supply.

INDIVIDUAL SOLUTIONSIf you are searching for a custom solution for your mass finishing processes, the TT...B series is the best choice. The modular system allows you to fit the individual machines with feeders, screening machines and abrasive media return transport systems as required. ELECTROMECHANICAL OR HYDRAULIC SYSTEMS AVAILABLE The work bowl can be pivoted either electromechanically (TT 25, TT 45) or hydraulically. You can also partially automate processing with the respective peripheral devices such as feeding and separating units. THE BENEFITS AT A GLANCE Individual mass finishing solution Modular system Choose from electromechanical or hydraulic system Partial automation possible

Compacting is the last finishing process after relaxation or drying and has thus decisive importance for the residual shrinking, the hand and the aspect and the shine of the fabric before cutting and makeup. The BRÜCKNER compacting calender is characterized by an extremely short fabric path, an optimum traction control and a sophisticated drive technology allowing high production speeds with consistent fabric quality. Depending on the fabric type and the quality requirements, BRÜCKNER can offer the following compacting solutions two felt belt compactors arranged one behind the other, rubber belt shrinking unit according to the Sanfor principle, rubber belt shrinking unit with downstream arranged felt belt compacting calender. In addition, the following units can be integrated into the compacting line equalizing frame for the overspreading and width control, straightener, steamer unit, edge cutter (knife or scissor type).

OUR ENTRY-LEVEL MODEL – EFFICIENT AND COST EFFECTIVEThe circular vibrators of the CF series are a perfect and simple introduction to mass finishing. The seven different configurations, with a range of different bowl sizes, offer excellent efficiency and maximum cost effectiveness. The CF circular vibrators are easy to operate and can be expanded with accessories for sound deadening or metering, for example. PROCESSING AND SEPARATION – SMOOTH MASS FINISHING The work bowl with an evenly rising floor is perfect for processing your workpieces, as the zero-maintenance vibration flange motor works at two different speeds. The pneumatic separator flap and long separation zone allow you to gently separate your workpieces from the abrasive media. This creates a smooth mass finishing process with excellent results.

A clear matter: disposing of process water in an operationally safe manner After vibratory finishing, the process water contains solids and pollutants such as metals, oils and greases. To prevent these from entering the sewage system during disposal, you can clean your process water - even acidic or alkaline water - in our flocculation plants. You can then discharge the clear water into the sewage system in accordance with legal regulations. DO/GA flocculation units The PLC-controlled DO and GA flocculation plants are fully automatic solutions that purify up to 2,000 litres of process water per hour. If your daily water volume to be treated exceeds 3,000 litres, these plants are the right choice for purifying your process water. RT flocculation unit The easy-to-operate and inexpensive RT unit is suitable for you if you want to purify a daily water volume of up to 3,000 litres.

Technical plastics for industry are a further speciality of IBK. We produce plastic parts to your specifications (ISO, CAD, drawing) for all temperature ranges and with specific chemical resistance. Whether unusual, complex or just simple forms – we turn, inject, saw, drill or mill, whatever you require. We supply semi-finished products as round bars, plates, pipes, rods, profiles or individual cuts, rolls, rollers or wheels with or without coating. Furthermore finished parts, such as protective systems for safety at the workplace in electronic applications. We process all types of plastic, from polyamide to hard PVC through to GRP/FRP. Semi-finished parts: Plates, Blocks, Full rods, Hollow rods, Pipes, Cut pieces Finished parts Cut and processed (turned, milled, drilled etc.) to drawing, sketch or sample, such as - Wheels, Rollers, Bearing bushes, Thrust rings, Bands, Sleeves, Strips

FMS manufactured diverse switch and drive casings for this switchgear system. Assignment: Optimise the welding seam design Increase the level of mechanisation in the welding process Simplify the mechanical finishing process by calculating the tolerance chain and through constructive redesign Management of the whole project including packaging optimisation at the assembly site

Proven for decades The contact gauges that measure the thickness of the strip with an accuracy of a few micrometres are renowned for their outstanding precision and exceptional reliability: Almost 2000 systems that have gone into operation worldwide in recent decades are still in use even today. They still form an integral part of the measurement technology in new plants where the highest precision is demanded. Flexible from 0.01 to 24 mm Tactile measurement is employed at all stages of the strip production process – on the annealing line and during rolling, on the finishing line or during strip processing as well as in the steel service centre. Vollmer delivers the systems in different versions for thicknesses from 0.01 to 24 mm. Precise even on wavy strip With a measuring precision of down to one micrometre per millimetre of strip thickness, they meet the demands of modern rolling mills. Contact gauges adapt to the strip passage and follow any waviness of the material.

Proven for decades The contact gauges that measure the thickness / width of the strip with an accuracy of a few micrometres are renowned for their outstanding precision and exceptional reliability: Almost 2000 systems that have gone into operation worldwide in recent decades are still in use even today. They still form an integral part of the measurement technology in new plants where the highest precision is demanded. Flexible for up to 9 mm strip thickness / 32 mm strip width Tactile measurement is employed at all stages of the strip production process – on the annealing line and during rolling, on the finishing line or during strip processing as well as in the steel service centre. Vollmer delivers the systems in different versions. Optional the strip thickness gauge can be equipped with an additional strp width measurement unit.

The gas detetctor pump for easy usage in difficult situations The manual Dräger Accuro is used for short time measurements of Dräger tubes. Often measurements take place in extreme situations, for example: ladders, shaft or under heavy respiratory protection. The gas detector pump Accuro is easy to operate with one hand The gas detector pump Accuro is easy to operate with one hand and enables reliable measurements at hardly accessible places. This pump is a bellow pump in which the air is sucked stroke wise through the tubes. The body of the pump consists of a bellow, which is pressed together completely for measurements. After release of bellows, the sucking drains automatically and the relevant measured gas is sucked by the insert tube. The sucking process is finished when the body of the pump is completely open again. The end of stoke can be read by a pressure controlled display in pump head of Dräger Accuro. Data sheet

RAFI Eltec is a technical services provider that develops and produces electronic assemblies and systems according to customer-specific requirements – from the idea to the finished product. Efficient production processes and reliable execution of the overall implementation are characteristic for RAFI Eltec. As a result of our many years of experience in energy measurement technology and in radio and network applications, we have accumulated unique production and testing expertise. This is also naturally to your advantage in regard to the final assembly of your devices. Final assembly - Assembly presses and screw fittings - Ultrasonic welding - Adhesive robots - Semi-automatic and fully automatic assembly - Automated testing - Laser or inkjet printing technologies - Leak tests - Box build You can rely on support from the right contact partner for you – whether you are approaching us for the first time or during the production process.