Expansion joint - Import export

Penstocks are used to discharge the headwater from a reservoir. Due to thermal and dynamic effects on the pipelines which are usually run underground in the mountain, compensation for expansion is necessary. By fitting an expansion joint, slow creep movements, eccentricity, dilation and also pipe misalignment can be reliably absorbed. The MANOY® system seal WP, type 436, was specially developed for leakagefree operation of an expansion joint.

We produce expansion joints for all industrial sectors to take up vibrations, for noise absorption, or to compensate distortion by axial, lateral or angular movements. Our expansion joints are available in various versions and numerous elastomers variants in inner diameters from 25 mm to 1600 mm. Testing certificates of all well-known testing institutes are at hand. TYPE II Single or multiple flutes with rubber/fabric flange. Various elastomers qualities. ND 32 to ND 1600, Standard length n 250, 300 und 350 mm, Standard pressure stage 10 bar. TYPE V and TYPE VII Single wave with rubber sealing bead. Various elastomers qualities. ND 32 to ND 600. Standard pressure stage 10 bar. TYPE V Standard length 100 mm TYPE VII Standard length 130 mm HKS and HKA Per heating standard DIN 4809. COUPLING EXPANSION JOINT Single or multiple flutes, in various elastomers qualities. ND 25 – ND 750, any length for pressures from –0,8 to +15 bar, with clamping band. RUBBER-METAL PIPE...

Genuine DEUTZ

Certain specialised areas of various industries require at times applications which cannot be adequately realised by the use of standard components. Specially designed expansion joints are used in these cases. The following specific design types are offered in addition to the standard series: pressure balanced expansion joints for axial and lateral movement elbow-conected pressure balanced expansion joints chamber expansion joints expansion joints, pressure applied externally expansion joints with PTFE single used expansion joints expansion joints for food industrie chamber expansion joints DN50 / DN150 / DN200 DP inside 6 bar DP outside 4,5 bar DT 155° C ax. mov. +/-15 mm lat. mov. +/-10 mm

Certain specialised areas of various industries require at times applications which cannot be adequately realised by the use of standard components. Specially designed expansion joints are used in these cases. The following specific design types are offered in addition to the standard series: pressure balanced expansion joints for axial and lateral movement elbow-conected pressure balanced expansion joints chamber expansion joints expansion joints, pressure applied externally expansion joints with PTFE single used expansion joints expansion joints for food industrie outside material: 2.4610 inside material: PTFE (s=5mm) DP 10 bar DT 230° C ax. mov. +/-30 mm

Axial expansion joints compensate assembly tolerances and thermal longitudinal expansion in the direction of the tube axis. Depending on the design, they can be impinged with pressure internally and externally. Using a guide sleeve protects the metal bellows from abrasive media or flow-induced oscillations. The reaction forces caused by the internal pressure must be absorbed by sufficiently dimensioned anchor points.

Lateral expansion joints absorb movements vertical to the bracing plane. The reaction forces caused by the internal pressure are absorbed by the joint mounting. Under internal pressure expansion joints generated pressure reaction forces. For a better understanding, the following considerations with different diamaters, pressures and resulting from it the forces: DN 150 -> 25 bar ~ 80 kN = 8 t DN 300 -> 10 bar ~ 100 kN = 10 t DN 1000 -> 1.5 bar ~ 130 kN = 13 t Due to high forces, movements in pipelines of higher nominal size and higher pressure can only be absorbed with braced expansion joints. Applying braced expansion joints pressure stress can be absorbed, while fixed bearings can be dimensioned smaller. In case a 3-hinge-system cannot be applied due to missing space, special-purpose solutions like pressure-balanced expansion joints can be installed. Types of design for lateral expansion joints: ball bearing types with tie rods for all-side movements cross hinged types for...

Angular expansion joints absorb movements perpendicular to the bracing lane. The reaction forces caused by the internal pressure are absorbed by the hinge frame. In pipelines of larger nominal size and high pressure only tensioned angular expansion joints in the form of hinge-systems are able to absorb the expansion. Thus, for pipelines expansion joints are only installed as hinge-systems (combination of either 2 or 3 expansion joints). Those are L-, U- or Z-shaped. This requires additionally a 90 ° redirection of the pipeline. Thereby, stress due to inner pressure will be absorbed by the hinge tensioning. In case those systems cannot be applied due to missing space, special-purpose solutions like pressure-balanced expansion joints can be installed.. Types of design for angular expansion joints: Single hinge angular expansion joint for movements in one plane gimbal hinge angular expansion joint for omnidirectional movement

Universal expansion joints absorb axial, lateral and angular movement simultaneously. Installation is primarily in the low pressure area. Using a guide tube protects the metal bellows from abrasive media or flow-induced oscillations. The reaction forces caused by the internal pressure must be absorbed by sufficiently dimensioned anchor points.

Each expansion joint is tailor made. Layers of material are assembled on a frame which conforms exactly to the required profile. Bellows type expansion joints incl. or without reinforcing rings/frames. Diaphragms Expansion joints for varying cross sections and transitions. Construction from round to rectangular Construction according to drawings Non-standard high temperature seals Compound movement

The number of patents awarded to KOREMA® such as SIMIFLON® reflects an ongoing commitment to long term development of specialty materials which have opened new horizons and perspectives for the future. SIMIFLON®, (light colored material) is designated foodstuff quality and certified according to § 177.2600/177.1550 CFR of US Food and Drug Administration (FDA) as well as to EU Regulations EU 2002/72/EG and EU 10/2011.

This is the most installed version of the fabric expansion joints (KOREMA® type A3 or AC3 as well as B3 or BC3). The name »flange-type« is used for expansion joints located between pipe or duct end flanges. For existing plants, the flange design varies according to customers’ requirements or depending on the constructed steel design. For innovative designs KOREMA® will identify the suitable technical and economical solution. Special design: supplied as »open« multilayer expansion joint. On-site service available exclusively from the KOREMA® service team. Insulation is incorporated to protect the expansion joint against abrasion as well as for thermal insulation. The choice of insulating material, either mineral wool or ceramic felt, depends on the design temperature. For operation at or below dew point, a vulcanized elastomeric layer is available. Pre-assembled units, complete with liners and clamp bars, are available.

The belt type is the preferred choice for large diameter ducts. Delivery available with insulation pre-installed for high temperature applications. Insulation depends on temperature level of the medium. Insulation is necessary to protect the expansion joint from abrasive media. Corners of rectangular expansion joint frames should be radiused. Delivered as open-end construction for site completion. The final splice will be made on site. The storage and installation instructions as well as the necessary adhesives are included with each shipment. Pre-assembled endless units are complete with appropriate steel components which may be in several parts depending on the size. KOREMA®’s “on-site service” is available for site supervision.

Certain specialised areas of various industries require at times applications which cannot be adequately realised by the use of standard components. Specially designed expansion joints are used in these cases. The following specific design types are offered in addition to the standard series: pressure balanced expansion joints for axial and lateral movement elbow-conected pressure balanced expansion joints chamber expansion joints expansion joints, pressure applied externally expansion joints with PTFE single used expansion joints expansion joints for food industrie exhaust expansion joint DN500 with a bend segment DP 0,5 bar DT 550° C ax. mov. +/-20 mm lat. mov. +/-20 mm

Certain specialised areas of various industries require at times applications which cannot be adequately realised by the use of standard components. Specially designed expansion joints are used in these cases. The following specific design types are offered in addition to the standard series: pressure balanced expansion joints for axial and lateral movement elbow-conected pressure balanced expansion joints chamber expansion joints expansion joints, pressure applied externally expansion joints with PTFE single used expansion joints expansion joints for food industrie DP 1,2 bar DT 143° C ax. mov. +/-18 mm lat. mov. +/-23 mm

Movable keeper arms for coil guidance and centering Crank expansion via directionally stable joints, easily operable even under weight Highestquality reel arbor with maintenancefree bearing and minimal deflection Sturdy and warp resistant body in welded construction for highest stability MH Series PullOff Reel with manually adjustable brake MHM Series Payoff Reel with threephase motor for start / stop operation MHR Series Payoff Reel with threephase motor and frequency inverter for continuous operation Pneumatic or hydraulic hold down arm Electropneumatic brake system Hydraulic expansion Hydraulic coil car Auxiliary drive Traveling feature w optional automatic centering Larger mandrel segments Different mandrel heights Fullsize back plate Loop control systems...etc. Double End Coil Reels w 180° turning radius Horizontal Coil Reels Recoilers Custom Layouts and Features

Typical applications: Furnace, boiler and chimney doors, expansion joints, cable sheathing. E-glass is the basic material for isoGLAS®. Texturing guarantees a large storage volume and thus good insulation properties. isoGLAS® products are extremely textile and harmless to health. Available dimension: 3 - 30 mm.

For marine applications we produce hoses and technical hose products in dimensions from 15 to 1600 mm, in variable lengths and for suction and pressure purposes from 1.0 bar vacuum to 150 bar WP. Temperature resistant from –40°C to +1200°C. We are in possession of testing certificates of various certification and classification companies for these products. APPLICATIONS Exhaust hoses Aramide hoses Fuelling hoses Bunker hoses Steam hoses Deck washing hoses Fender Fish suction hoses Flat hoses Flame-resistant hoses Flange hoses High-pressure hoses Cable protection hoses Expansion joints Fuel hoses Coolant hoses Product transport hoses Suction and pressure hoses INDUSTRIAL HOSE As connecting piece or coupling in pipelines. SPIRAL HOSE Movable connecting element in pipelines for suction and pressure purposes. CORRUGATED HOSE Highly flexible connecting element in pressure and vacuum applications in all peripheral feed and drain lines. EXPANSION JOINT Flexible compensator with...

For use as an expansion joint in suction and pressure lines. As a suction hose on suction dredgers with narrow bending radiuses. To handle fine and coarse-grained materials. Also suitable for tough transport applications of dry materials in the mining field. Construction: Highly abrasion-resistant tube Tension and pressure-resistant special fabric inlays Concealed steel rings UV, ozone and weather-resistant, abrasion-resistant cover Interior smooth, exterior deep corrugated Cut to length with built-in flanges. Other versions and dimensions on request.

Since 1934 working with elastomers, we have developed special know-how in development and manufacturing in the field of technical hose products. Hoses Hose systems Moulded articles Rubber-metal bonds Expansion joints Special Versions As individual components or as combinations. Here, our experts unleash their creative powers and problem-solving skills. The main features of these customer-specific versions are top quality and high degrees of innovation and individualisation, directly maximizing the benefits to the customer. The following pages give some insight into the wide range of technical hose products and possible solutions to problems. Please do not hesitate to contact our technical sales department for more information.

For the general mechanical engineering industry we produce hoses and technical hose products in dimensions from 15 to 1600 mm, in variable lengths and for suction or pressure applications. To handle solid, liquid and gaseous media at temperatures from -40°C to +260°C. Below you will see a selection of possible connections, also customised with a wide range of couplings: INDUSTRIAL HOSE As a connecting hose or coupling in pipelines. SPIRAL HOSE Flexible connection for pipelines for suction and pressure applications. CORRUGATED SPIRAL HOSE Highly flexible connecting element in pressure and vacuum applications, in all peripheral feed and drain lines. EXPANSION JOINT Flexible compensator with high vertical and axial tension and pressure-resistance in all areas. HOSE ELBOW Stable-shape connecting element, either for suction and/ or pressure in any geometry. CONNECTIONS We offer customary fittings for our hoses, for bonding-in or vulcanised on. Please see “SIMON – Hose...

The term metal bellows refers to a structure that is composed of one or more stainless steel sleeves fitted into one another and is rendered elastic by the introduction of parallel corrugations. Metal bellows can be arranged to complete combinations of metal bellows (expansion joints). Thus, every specific requirement can be met. As raw material for the sleeve production, stainless steel strips or sheets with a thickness of 0.15 - 3 mm in the standard grades are used: 1.4541 / AISI 321 1.4571 / AISI 316Ti 1.4404 / AISI 316L 1.4307 / AISI 304L                                                              material with high chemical resistance and temperature resistance:   1.4435 / AISI 316L 1.4539 / AL 904L 1.4878 / AISI 321H 1.4828 / AISI 309 1.4462 / AISI 318 LN 1.4410 / AISI F53 or additional special materials:      1.4876 / Incoloy 800HT 2.4858 / Incoloy 825 2.4856 / Inconel 625 2.4816 / Inconel 600 2.4610 / Hastelloy C-4 2.4819 / Hastelloy C-276 2.4602 / Hastelloy C-22 3.7035 / Tit

The term metal bellows refers to a structure that is composed of one or more stainless steel sleeves fitted into one another and is rendered elastic by the introduction of parallel corrugations. Metal bellows can be arranged to complete combinations of metal bellows (expansion joints). Thus, every specific requirement can be met. As raw material for the sleeve production, stainless steel strips or sheets with a thickness of 0.15 - 3 mm in the standard grades are used: 1.4541 / AISI 321 1.4571 / AISI 316Ti 1.4404 / AISI 316L 1.4307 / AISI 304L                                                              material with high chemical resistance and temperature resistance:   1.4435 / AISI 316L 1.4539 / AL 904L 1.4878 / AISI 321H 1.4828 / AISI 309 1.4462 / AISI 318 LN 1.4410 / AISI F53 or additional special materials:      1.4876 / Incoloy 800HT 2.4858 / Incoloy 825 2.4856 / Inconel 625 2.4816 / Inconel 600 2.4610 / Hastelloy C-4 2.4819 / Hastelloy C-276 2.4602 / Hastelloy C-22 3.7035 / Tit

The term metal bellows refers to a structure that is composed of one or more stainless steel sleeves fitted into one another and is rendered elastic by the introduction of parallel corrugations. Metal bellows can be arranged to complete combinations of metal bellows (expansion joints). Thus, every specific requirement can be met. As raw material for the sleeve production, stainless steel strips or sheets with a thickness of 0.15 - 3 mm in the standard grades are used: 1.4541 / AISI 321 1.4571 / AISI 316Ti 1.4404 / AISI 316L 1.4307 / AISI 304L                                                              material with high chemical resistance and temperature resistance:   1.4435 / AISI 316L 1.4539 / AL 904L 1.4878 / AISI 321H 1.4828 / AISI 309 1.4462 / AISI 318 LN 1.4410 / AISI F53 or additional special materials:      1.4876 / Incoloy 800HT 2.4858 / Incoloy 825 2.4856 / Inconel 625 2.4816 / Inconel 600 2.4610 / Hastelloy C-4 2.4819 / Hastelloy C-276 2.4602 / Hastelloy C-22 3.7035 / Tit

Effortless 180° rotation via foot pedal and automatic mechanical locking Optional sensory position readout Crank Expansion via directionally stable joints, easily operable even under weight Highestquality Reel Arbor with maintenancefree bearing and minimal deflection Sturdy and warp resistant body in welded construction for highest stability MHD Series PullOff Reel with manually adjustable brakes MHDM Series Payoff Reel with threephase motors for start / stop operation MHDR Series Payoff Reel with threephase motors and frequency inverter for continuous operation Optional Equipment MHDSeries Pneumatic hold down arms Electropneumatic brake systems Larger mandrel segments Motorized rotation Traveling feature w optional automatic centering Different mandrel heights Various expansion ranges Different back plate sizes Loop control systems...etc.

Effortless 180° rotation via foot pedal and automatic mechanical locking Optional sensory position readout Crank expansion via directionally stable joints, easily operable even under weight Highestquality arbor with maintenancefree bearing and minimal deflection Boxshaped stand with welded base plate for great stability LMHD Series PullOff Reel with manually adjustable brakes LMHDM Series Payoff Reel with threephase motors for start / stop operation LMHDR Series Payoff Reel with threephase motors and frequency inverter for continuous operation Pneumatic hold down arms Electropneumatic brake systems Larger mandrel segments Conical mandrels Traveling feature Different mandrel heights Various expansion ranges Different back plate sizes Loop control systems...etc.

Movable keeper arms for coil guidance and centering Crank expansion via directionally stable joints, easily operable even under weight Highestquality arbor with maintenancefree bearing and minimal deflection Boxshaped stand with welded base plate for great stability LMH Series PullOff Reel with manually adjustable brake LMHM Series Payoff Reel with threephase motor for start / stop operation LMHR Series Payoff Reel with threephase motor and frequency inverter for continuous operation Pneumatic hold down arm Electropneumatic brake system Larger mandrel segments Conical mandrel Traveling feature Different mandrel heights Various expansion ranges Different back plate sizes Loop control systems...etc. Double End Coil Reels w 180° turning radius Horizontal Coil Reels Recoilers Custom Layouts and Features