Concrete plant - Import export

ELKON, with its tailor made precast concrete plants commissioned all over the world, offers high quality solutions for precast industry wherever concrete is needed. ELKON precast concrete batching plants are used for production of precast concrete products such as concrete pipes, concrete paving blocks, hollowcore, etc. They can be equipped with one mixer or more in various capacities and can be specially designed according to factory layout, product type and concrete transfer method. ELKON precast concrete batching plants general features Custom-tailored solution to accommodate exact needs of project Custom-made design according to factory layout Completely customizable concrete transfer system High weighing accuracy Optimized concrete production and concrete transfer for the project with special automation system Continuous and high quality concrete production

ELKON Concrete Recycling Plant consists of a concrete discharge bin equipped with a shower system for washing waste concrete, a recycling unit separating coarse aggregates from the mixture and a pool where waste water discharges into. There is also an agitator which prevents the cement particles from sinking in the pool where the recycled water is stored. The pool where waste water is stored can be made from concrete underground or optionally 20 m³ capacity on ground water tank can be supplied. Thus the system can be installed on the ground level without any underground foundation. With optionally presented mobile concrete pump washing station, truck mixer and mobile concrete pump can be washed at the same time in ELKON Concrete Recycling Plant.

ELKON stationary concrete batching plants have been manufacturing since 1980’s. ELKOMIX-240 stationary concrete batching plant from the series is equipped with 9000/6000 l. twin shaft mixer. ELKOMIX-240 Stationary Concrete Batching Plant which has 240 m³/h concrete production capacity is the product of ELKON’s high quality and advanced technology, provides following advantages to its users - Flexibility in the configuration - High production performance and high productivity - Easy installation due to its modular structure - Variable layout options - Wide operating and maintenance areas - Easy maintenance and low operating costs

ELKON stationary concrete batching plants have been manufacturing since 1980’s. ELKOMIX-200 stationary concrete batching plant from the series is equipped with 7500/5000 l. twin shaft mixer. ELKOMIX-200 Stationary Concrete Batching Plant which has 195-200 m³/h concrete production capacity is the product of ELKON’s high quality and advanced technology, provides following advantages to its users - Flexibility in the configuration - High production performance and high productivity - Easy installation due to its modular structure - Variable layout options - Wide operating and maintenance areas - Easy maintenance and low operating costs

ELKON stationary concrete batching plants are being manufactured since 1980’s. ELKOMIX-135 stationary concrete batching plant from the series is equipped with 4500/3000 l. twin shaft mixer. Moreover, it can also be manufactured without mixer for dry type concrete production. ELKOMIX-135 Stationary Concrete Batching Plant which has 120-135 m³/h concrete production capacity is the product of ELKON’s high quality and advanced technology and provides the following advantages to its users - Flexibility in the configuration - High production performance and high productivity - Easy installation due to its modular structure - Variable layout options - Wide operating and maintenance areas - Easy maintenance and low operating costs

ELKON Stationary Concrete Batching Plants are being manufactured since 1980’s. ELKOMIX-120 stationary concrete batching plant from the series, depending on the application, can be equipped with 3000/2000 l. pan, planetary or twin shaft mixer. Moreover, it can also be manufactured without mixer for dry type concrete production. ELKOMIX-120 Stationary Concrete Batching Plant which has 105 m³/h concrete production capacity is the product of ELKON’s high quality and advanced technology and provides the following advantages to its users - Flexibility in the configuration - High production performance and high productivity - Easy installation due to its modular structure - Variable layout options - Wide operating and maintenance areas - Easy maintenance and low operating costs

The latest design of ELKON innovation team, ELKON MIX MASTER-30 On-site Concrete Batching Plant, makes it possible to produce concrete wherever needed according to international standards in a very economical way even for small projects that require relatively small quantity of concrete. ELKON Mix Master-30 On-Site Concrete Batching Plant which can be ready for concrete production within 1 hour in wherever concrete is required, provides the following advantages - Quick installation without crane and quick relocation (only 1 hour) - No need for any concrete foundation - Installation on a very small space - Transportable by towing on roads - Cost effective shipping to overseas (can be fit into 1 unit 40’OT Container along with the bag cement feeding system) - No permission required for concrete production - Allowing concrete production on site, significantly reduces the concrete transportation cost - High quality and precise concrete production

ELKON Mobile Master-100 LION Mobile Concrete Batching Plant is equipped with 3000/2000 l. twin shaft mixer, produces 2 m³ in every batch and reaches the capacity of 90 m³/h of vibrated concrete, whereas ELKON Mobile Master-100 LION+ Mobile Concrete Batching Plant is equipped with 3750/2500 l. twin shaft mixer and reaches the production capacity of 100 m³/h of vibrated concrete. It provides the following advantages to its users - Quick and easy installation (only 1-2 days) - Cost-effective transportation (the main unit can be transported by one truck trailer) - Due to the special design, it can be installed on a confined space - Quick and easy jobsite relocation - Low foundation cost (installation is on a flat concrete surface) - Minimizes the concrete transportation cost and environmental impact as well - Easy maintenance and low operating cost - High production performance with optimized automation system

"This is the most preferred model of ELKON Mobile Master Series in terms of capacity.In addition to the different mixer types such as 1500/1000 l. pan, planetary or twin shaft mixer, the integrated build-in 36 ton cement silo is also available upon request to reach the highest mobility. Production capacity of ELKON Mobile Master-60 Mobile Concrete Batching Plant is 50 m³/h. It provides the following advantages to its users - Quick and easy installation (only 1 day) - Cost-effective transportation (the main unit can be transported by one truck trailer) - Maximum mobility with 36 tons capacity integrated cement silo (only for Bear model) - Due to the special design, it can be installed on a confined space - Quick and easy jobsite relocation

ELKOMIX-200 QUICK MASTER Compact Concrete Batching Plant which is equipped with 7500/5000 l. ELKON twin shaft mixer has the highest capacity among the members of ELKON Quick Master Compact Concrete Batching Plant series. The concrete plant which has quite high production capacity can also be commissioned quickly and economically due to its folding and modular designed structure. ELKON Compact Concrete Batching Plants, which reflect ELKON manufacturing culture based on high technology and experience since 1975, provides the following advantages to its users - Quick and easy installation (only 2 days) - Cost effective sea and land transportation - Possibility of installation on a confined space - Quick and easy relocation - Flexibility in the configuration - Lowest foundation cost (only flat concrete surface is adequate for installation) - Easy maintenance and low operating costs - High production performance with optimized automation system

ELKOMIX-160 QUICK MASTER Compact Concrete Batching Plant which is equipped with 6000/4000 l. ELKON twin shaft mixer can reach 140 m³ vibrated concrete production capacity in an hour by producing 4 m3 concrete in every batch. The concrete plant which has quite high production capacity can also be commissioned quickly and economically due to its folding and modular designed structure. ELKON Compact Concrete Batching Plants, which reflect ELKON manufacturing culture based on high technology and experience since 1975, provides the following advantages to its users - Quick and easy installation (only 2 days) - Cost effective sea and land transportation - Possibility of installation on a confined space - Quick and easy relocation - Flexibility in the configuration - Lowest foundation cost (only flat concrete surface is adequate for installation) - Easy maintenance and low operating costs - High production performance with optimized automation system

ELKOMIX-135 QUICK MASTER Compact Concrete Batching Plant which is equipped with 4500/3000 l. ELKON twin shaft mixer can reach 120 m³ vibrated concrete production capacity in an hour by producing 3 m3 concrete in every batch. The concrete plant which has quite high production capacity can also be commissioned quickly and economically due to its folding and modular designed structure. ELKON Compact Concrete Batching Plants, which reflect ELKON manufacturing culture based on high technology and experience since 1975, provides the following advantages to its users - Quick and easy installation (only 2 days) - Cost effective sea and land transportation - Possibility of installation on a confined space - Quick and easy relocation - Flexibility in the configuration - Lowest foundation cost (only flat concrete surface is adequate for installation) - Easy maintenance and low operating costs - High production performance with optimized automation system

ELKOMIX-60 QUICK MASTER which is equipped with 1500/1000 l. ELKON twin shaft mixer and 4x15 m³ aggregate storage bin can be quickly and economically transported to anywhere in the world by only 2 units 40’ OT container (or by 2 units TIR) thanks to its folding and modular designed structure. ELKON Compact Concrete Batching Plants, which reflect ELKON's manufacturing culture based on high technology and experience since 1975, provides the following advantages to its users - Quick and easy installation (only 1 day) - Cost effective sea and land transportation (2 units 40’OT container or 2 units TIR) - Possibility of Installation on a confined space - Quick and easy relocation - Flexibility in the configuration - Minimum foundation cost (only flat concrete surface is adequate for installation) - Easy maintenance and low operating costs - High production performance with optimized automation system

ELKOMIX-90 QUICK MASTER Compact Concrete Batching Plant which is equipped with 2250/1500 l. ELKON twin shaft mixer can reach 75 m³ vibrated concrete production capacity in an hour by producing 1.5 m3 concrete in every batch. ELKON Compact Concrete Batching Plants, which reflect ELKON's manufacturing culture based on high technology and experience since 1975, provides the following advantages to its users - Quick and easy installation (only 2 days) - Cost effective sea and land transportation - Possibility of installation on a confined space - Quick and easy relocation - Flexibility in the configuration - Minimum foundation cost (only flat concrete surface is adequate for installation) - Easy maintenance and low operating costs - High production performance with optimized automation system

Mobile Master-30 EAGLE Mobile Concrete Batching Plant which is the smallest capacity concrete plant of ELKON Mobile Concrete Batching Plant Series can be equipped with either 750/500 l. pan mixer or 750/500 l. single shaft mixer and provides 30 m³/h vibrated concrete production capacity. ELKON Mobile Master-30 EAGLE is designed on a mono-block chassis on which all the components take place. It can be transported by towing with its axle and tires and provides the following advantages to its users - Quick and easy installation (only 1 day) - Cost-effective transportation (the main unit can be transported by one truck trailer) - Due to the special design, it can be installed on a confined space - Quick and easy jobsite relocation - Low foundation cost (installation on a flat concrete surface) - Minimizes the concrete transportation cost and environmental impact as well - Easy maintenance and low operating cost - High production performance with optimized automation system

ELKOMIX-35 QUICK MASTER has the lowest available capacity among the members of ELKON Quick Master Compact Concrete Batching Plant Series. It can be quickly and economically transported to anywhere in the world by only 1 unit 40’ OT container (or by a TIR) thanks to its folding and modular designed structure. ELKON Compact Concrete Batching Plants, which reflect ELKON's manufacturing culture based on high technology and experience since 1975, provides the following advantages to its users - Quick and easy installation (only 1 day) - Cost effective sea and land transportation (by 1 unit 40’OT Container or 1 unit TIR) - Possibility of installation on a confined space (12x17 meters) - Quick and easy relocation - Flexibility in the configuration - Minimum foundation cost (only flat concrete surface is adequate for installation) - Easy maintenance and low operating costs - High production performance with optimized automation system

ELKOMIX-120 QUICK MASTER Compact Concrete Batching Plant which is equipped with 3000/2000 l. ELKON twin shaft mixer and 4x20 m³ aggregate storage bin can be transported quickly and economically to anywhere in the world due to its folding and modular designed structure. ELKON Compact Concrete Batching Plants, which reflect ELKON's manufacturing culture based on high technology and experience since 1975, provides the following advantages to its users - Quick and easy installation (only 2 days) - Cost effective sea and land transportation - Possibility of installation on a confined space - Quick and easy relocation - Flexibility in the configuration - Minimum foundation cost (only flat concrete surface is adequate for installation) - Easy maintenance and low operating costs - High production performance with optimized automation system

ELKON Mobile Master-150 ELEPHANT Mobile Concrete Batching Plant is not only the highest capacity of ELKON Mobil Master Series but also the highest capacity mobile concrete batching plant in the world within this concept (the main unit is pulled and transported by only 1 truck trailer). ELKON Mobile Master-150 ELEPHANT Mobile Concrete Batching Plant is equipped with 6750/4500 l. twin shaft mixer and reaches 150 m3/h vibrated concrete production capacity. It provides the following advantages to its users - Quick and easy installation (2-3 days) - Cost-effective transportation (the main unit can be transported by one truck trailer) - Due to the special design, it can be installed on a confined space - Quick and easy jobsite relocation - Low foundation cost (installation is on a flat surface) - Minimizes the concrete transportation cost and environmental impact as well - Easy maintenance and low operating cost - High production performance with optimized automation system

ELKON stationary concrete batching plants are being manufactured since 1980’s. The lowest capacity one in this series is ELKOMIX-60 Stationary Concrete Batching Plant, depending on the application, can be equipped with 1500/1000 l. pan, twin shaft or planetary mixer. Moreover, it can also be manufactured without mixer for dry type concrete production. ELKOMIX-60 Stationary Concrete Batching Plant which has 60 m³/h concrete production capacity is the product of ELKON’s high quality and advanced technology and provides the following advantages to its users - Flexibility in the configuration - High production performance and high productivity - Easy installation due to its modular structure - Variable layout options - Wide operating and maintenance areas - Easy maintenance and low operating costs

ELKON stationary concrete batching plants are being manufactured since 1980’s. ELKOMIX-180 stationary concrete batching plant from the series is equipped with 6750/4500 l. twin shaft mixer. ELKOMIX-180 Stationary Concrete Batching Plant which has 175 m³/h concrete production capacity is the product of ELKON’s high quality and advanced technology and provides the following advantages to its users - Flexibility in the configuration - High production performance and high productivity - Easy installation due to its modular structure - Variable layout options - Wide operating and maintenance areas - Easy maintenance and low operating costs

ELKON stationary concrete batching plants are being manufactured since 1980’s. ELKOMIX-160 stationary concrete batching plant from the series is equipped with 6000/4000 l. twin shaft mixer. ELKOMIX-160 Stationary Concrete Batching Plant which has 150 m³/h concrete production capacity is the product of ELKON’s high quality and advanced technology, provides following advantages to its users - Flexibility in the configuration - High production performance and high productivity - Easy installation due to its modular structure - Variable layout options - Wide operating and maintenance areas - Easy maintenance and low operating costs

Other information Series 2828 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every link Series 3838 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every link Series 4040 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 5050 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 1000 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 2928 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every other link Series 3938 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every other link Series 4140 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 5150 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 1000 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 4040HD Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 400 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 5050HD Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series R7728 Inner height hi: 32 mm Inner widths Bi: 50 - 300 mm bending radii R: 100 - 300 mm Pitch: 56 mm E-Tube, swivel lid Series R7838 Inner height hi: 42 mm Inner widths Bi: 50 - 300 mm bending radii R: 125 - 350 mm Pitch: 67 mm E-Tube, swivel lid Series R8840 Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Series R9850 Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 200 - 1000 mm Pitch: 91 mm E-Tube, swivel lid Series R8840HD Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 400 mm Pitch: 91 mm E-Tube, swivel lid Series R9850HD Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Assembly tool for E4-series For the practical opening and closing of the E4 series. Big savings in assembly time Assembly tool for E4-series ATEX/ESD: Excellent match with special material igumid ESD (on request). "Mounted on the side" unsupported application possible High torsional stiffness System E4/4 proven in long travels Other information Series 2828 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every link Series 3838 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every link Series 4040 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 5050 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 1000 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 2928 Inner height hi: 32 mm Inner widths Bi: 50 - 400 mm bending radii R: 63 - 300 mm Pitch: 56 mm E-Chain® with crossbars at every other link Series 3938 Inner height hi: 42 mm Inner widths Bi: 50 - 400 mm bending radii R: 75 - 350 mm Pitch: 67 mm E-Chain® with crossbars at every other link Series 4140 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 5150 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 1000 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 4040HD Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 400 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 5050HD Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series R7728 Inner height hi: 32 mm Inner widths Bi: 50 - 300 mm bending radii R: 100 - 300 mm Pitch: 56 mm E-Tube, swivel lid Series R7838 Inner height hi: 42 mm Inner widths Bi: 50 - 300 mm bending radii R: 125 - 350 mm Pitch: 67 mm E-Tube, swivel lid Series R8840 Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Series R9850 Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 200 - 1000 mm Pitch: 91 mm E-Tube, swivel lid Series R8840HD Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 400 mm Pitch: 91 mm E-Tube, swivel lid Series R9850HD Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Assembly tool for E4-series For the practical opening and closing of the E4 series. Big savings in assembly time Assembly tool for E4-series E-Chain® selection aids You can find the right E-Chain® quickly by entering concrete parameters and with the aid of a comparison table. Selection aids Installation instructions Joining, separating and opening of the E-Chain® and E-Tubes. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. E4/4 "Mounted on the side" - Travel distances over 200 m "Mounted on the side" - Travel distances over 200 m Extensive unsupported lengths for "side-mounted" applications Roller E-Chain® links available (with roller chain) Max. travel distance: 200 - 800 m High torsional stability Manifold interior separation potentials Large accessory kits Typical industrial sectors and applications RTG, quayside cranes, many other types of cranes Composting plants Gypsum, concrete, chemical and mineral plants, as well as agricultural plants Machine tools: unsupported, side-mounted applications Construction machinery ESD applications Heavy machinery Steel works Shipyards Welding plants ATEX/ESD: Excellent match with special material igumid ESD (on request). "Mounted on the side" unsupported application possible High torsional stiffness System E4/4 proven in long travels

ELKON twin shaft mixers, which successfully produce concrete for various projects all around the world, has been manufacturing in ELKON’s technological factories for long time. ELKON is capable of producing 500 twin shaft mixers per shift annually thanks to its fully automated robotic welding lines. Advanced Features of ELKON Twin Shaft Mixers - Longer lifetime with robust mixer body manufactured by fully automatic welding robots - Able to produce of all kinds of concrete (Ready-mixed concrete, precast concrete, roller-compacted concrete-RCC, heavy concrete, etc.) - High homogeneity even in shorter mixing times - Highly wear-resistant, durable wearing parts - Easy maintenance due to wide maintenance gates and bolted type replaceable linings - Heavy duty gearbox (Brevini or Bonfiglioli from Italy) - Automatic lubrication system (Lincoln - Germany) - Universal compatibility to existing concrete plants with compact design

HIGH SPEED CONCRETE TRAVELLING BUCKETS ELKON high speed concrete travelling bucket is designed to deliver the concrete in the fastest way to the application point in the precast production. While the speed of normal concrete travelling buckets is 0,5 m/s, the speed of high-speed concrete travelling bucket is 2,5 m/s.

To view and download the brochure please click on the left image. This egglayer / block making machine is solid and productive. The COMPACT is suitable for the production of block elements up to a height off 330 mm. The stable, torsion-proof frame and the solid processing also enabel production under extreme climatic conditions. Control system Reliable control unit (Picture: semi-automatic version) for the precise control of the motion. Programming is possible according to desires of the client without programming unit. Inductive limit switches Contactless, space saving and wear resistant limit switches guarantee a secure and precise switching function. Control panel The control panel is easy to operate and was specially designed for the environment of concrete plants. Hydraulic Reliable, state of the art HAWE-hydraulic unit (picture: semi-automatic version). Security standrad High security standards in regards to working reliability and accident prevention. Frequency...

The pocket battery moulds from RATEC incorporate all the creativity and engineering know-how of more than 40 years of experience in the development and rationalisation of precast concrete plants. Together with the proven upcrete® technology, our pocket battery moulds prove their high quality and cost-effectiveness day in and day out on three continents. The end product is characterised by smooth surface concrete on all sides as well as by the smallest geometric tolerances. The shutterings also impress with their ease-of-use and sturdiness.

With the SPB Standard Pro Magnetic Box, we have set the standard for switchable shuttering magnets in the precast concrete plant. The SPB is the original and offers absolute reliability and durability with its integrated Pro-Magnet, even in difficult conditions. The magnetic retaining core is tested regularly in our own magnet production to meet the specified retaining force. The SPB is ready to accommodate adapters and various shuttering skin carriers, which offer countless usage possibilities and thus maximum flexibility for the future. The Verbus rib screw connection offers countless possibilities for attaching shuttering skin carriers of all types and for integrating systems such as, e.g. Doka, Peri, H-beam carriers or RATEC shuttering systems.

The KBV crane concrete distributor is THE transport system for concrete from the mixing plant to the production area. Precise unloading not only saves concrete, but also improves the quality of your finished parts.