Wire processing - Import export

Dimensions Wire diameter: 0,3 – 4,5 mm spring-hardened Wire diameter: 0,3 – 7,0 mm soft Part length: customer specific after consultation Profiles other than round wire after consultation Material All spring materials and quality steels with lower strengths Coating All commonly coated spring steels Additional coatings available after consultation Meeting the closest tolerances Specialities Partial machining Stamping Thread cutting or rolling Fully automated mating with other parts Mounting and component manufacturing Processing of painted wires Rapid prototyping

Special machines from Schmale Maschinenbau are equipped with an intelligent combination of technologies. The plant shown above is used to manufacture reinforcement items from solid material with a diameter of 20mm for the building industry. Servo-electric units such as bending slides, presses and finger benders are combined into customer-specific solutions for the production of individual items that can not be produced on standard machines. Schmale offers special machines for wire, tube and strip processing. You can watch various special machines for the production of different forming articles on our YouTube channel. https://www.youtube.com/channel/UCziuQiA3kXBVfH4ecLxQ2JA/videos

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

• TIG welding: The letters TIG stand for tungsten inert gas welding and generally belong to the inert gas welding process. In this welding process, an arc burns between a tungsten electrode (non-consumable) and the workpiece. The electrode, the arc and the molten bath are protected from the atmosphere by an inert gas. • MIG / MAG welding: The letters MIG stand for metal inert gas, the letters MAG for metal active gas. This welding process is also part of the group of metal inert gas welding processes. In this welding process, a consumable wire electrode is fed continuously. The arc burns between the supplied wire and the workpiece. Throughout the welding process, the arc and the weld pool are protected by either an active gas (MAG process) or an inert gas (MIG process). This welding process can be used for a variety of materials and is also available for a large number of welding consumables.