Servo drives - Import export

Safe energy and data transmission The igus® Chainflex® cable range offers a choice of over 850 different cables, available from stock. A main focus of the range are the data and bus cables. Solutions based on copper, glass or plastic fiber optic cables are provided for almost all bus systems in industrial use. We continue to provide you with all supply cables for your drive systems such as motor cables with and without brake/tacho cables and the matching feed cables. Ready assembled with plugs and sockets on request. Cost-reducing assembly The use of pre-assembled E-ChainSystems® enables expensive assembly hours at the place of installation to be considerably reduced. Functionally tested systems guarantee that plant components are soon put into operation. Assembly service We would be pleased to send you an offer for complete solutions, including all assembly services. You do not tie up your own resources and you have a trouble-free energy supply system for the future at a fixed price. LBT FLIZZ® - High speeds and accelerations Travel distances up to 120m, travel speed up to 8 m/s Suitable for moving or stationary controls, ideal for all bus systems When light weight is required When quiet, maintenance-free operation is required When rust-proof property is required At -10°C to +60°C constant temperature At accelerations over 10 m/s² Energy supply system for all media, not only electrical Also suitable for outdoor use (with reduced load data) Your benefit from LBT FLIZZ® Guaranteed service life Cost-effective compared with conventional energy supply systems Cable protected against dirt, rain, sun, ice, snow and leaves Insensitive to wind and motion Good resistance to chemicals, solvents, etc. Use of special cables possible, e.g. servo drive cables, fiber optic cables, bus systems etc. almost maintenance free Quick and easy installation due to delivery as a ready-assembled system Easy integration with existing plants Cable length 50% of the travel distance No central cable junction No effort required to maintain carriages Sewage treatment plant Longitudinal scrapers Sand traps Rain water overflow reservoir Galvanizing equipment Cranes Plant construction Space-saving and compact energy supply with LBT FLIZZ® - low maintenance system, delivered pre-fitted with ready-assembled igus® E-Chain Energy supply system protected from wind and weathering. The used materials are weather-resistant, as well as resistant against most chemicals, oils, fats, coolants and solvents Solid plastic with powder-coated support tubes Modular assembly: the system can be enclosed with intermediate panels! Can be delivered pre-fitted Variable fields, which are simply screwed on top of each other Glide rail integrated in the profile

No coil expansion needed Selfcentering of coils through continuously adjustable coil side guides Wideopening alligator type straightening head for easy threading From 5 to 21 individually adjustable straightening rollers to serve any almost demand on the quality of the straightening result Drive via threephase servo motor; torque transmission simultaneously to all bottom straightening rollers, pinch rollers and cradle rollers Clockspring guard Allroll drive for straightening rollers Hydraulic hold down arm (optional w powered endwheel) Hydraulic threading system with snubber and peeler (optional w powered snubber wheel) Motorized coil guides Motorized straightening rollers Hydraulic opening / closing of straightening head Hard chromed rollers Edge guides adjustable to center via handwheel (optional motorized) Jobmemory feature for all motorized functions... etc

Roll Feeds with servo drive They revolutionized the advancement of strip material in the early 1980’s. However, Air Feeds became far from obsolete over 90 different GSWModels show that even today demands for costs, material geometry or composition as well as mounting situations more than justify this technology.

Motorized rotation Hydraulic wedge type expansion Highend arbor with double bearing Extremely stiff design SHDH Series PullOff Reel with manually adjustable brakes SHDR Series Payoff Reel with threephase motor Pneumatic or hydraulic hold down arms Electromotive or hydraulic traveling feature w optional automatic centering Hydraulic coil car and fullsize back plates Conical keeper rolls w optional motorized travel Larger mandrel heights and segments Vectorcontrolled drive systems for heavy coil weights Servo drive and control systems, etc.

With threephase servo drive sized according to job requirements Machine body in sturdy clean steel plate design Rollers made of highquality 63 RW tool steel, hardened and polished Pneumatic pilot release with parallel lift of upper roller, guided on gear rack Entry catenary rolls Manual edge guides Simple programming of even complex feeding cycles, Display in cleartext Manual functions for setup such as creep speed, jog mode, single feedtolength Simple memory and recall of job programs for quick changeover Mounting bracket with height adjustment via spindle or hydraulic handpump (optional motorized) Hard chromed or polyurethane coated rollers (optional with Topochrome coating for highgrip feeding) Measuring wheel system for highest feeding accuracy Stroke limitation for faster piloting Fine adjustment of upper roller and strip guiding device for thin stocks (starting at 0,1 mm thickness) Central edgeguides with hand wheel

When you deal with industrial surface treatment and your expertise is the cleaning, brushing, polishing or coating of strip steel, you most likely do not want to spend any worries about the run of the material. That’s where our Winding Lines keep your worries away – because they take care of a safe run! They work with high tension and special monitoring and deflectors to do this, with the result of a clean wound beginning to end. The machine design thus calls for especially high drive power and precision expansion systems; even something so simple as the machine base is designed special to cope with the forces… To control the precision of one layer to the next, we utilize external edge controls and servo-drive the Reels for adjustment. This way we meet the typical low tolerances in this industry – after all, the coil is the product!

Movable keeper arms for coil guidance and centering Most durable hydraulic wedge type expansion, easily operable even under weight Highestquality reel arbor with doubled maintenancefree bearing and minimal deflection Sturdy and warp resistant body in welded construction for highest stability SHH Series PullOff Reel with manually adjustable brake and auxiliary drive to support coil setup SHR Series Payoff Reel with threephase motor and frequency inverter for continuous operation Pneumatic or hydraulic hold down arm Electropneumatic brake system Electromotive or hydraulic traveling feature Hydraulic coil car Concical keeper rolls w optional motorized travel Larger mandrel segments Different mandrel heights Fullsize back plate Vectorcontrolled drive system for heavy coil weights Servo drive and control system Loop control systems...etc. Double End Coil Reels w 180° turning radius Horizontal Coil Reels Recoilers Custom Layouts and Features

GSW FeederStraighteners, series VRMA are just as simply operated as our Straighteners of the RMA series. With servo drive and length measuring system they offer the additional functionality of material feeding (positioning) over just straightening. Their most common application is cuttolength and spacesaving coil feeding. The already revolutionary alligatorhead can be extended with hydraulic opening for full piloting when feeding into stamping presses with progressive dies. For especially heavygauge materials or high demands in flatness, our VRMZ series FeederStraighteners are the correct answer. They process crosssections as large as 2000 x 5,0 mm. up to 2000 mm material width and 16 mm thickness max crosssection approx.. 2000 x 5 mm or 650 x 10 mm max net output approx. 50 – 150 m/min max cycles with piloting approx.. 40 – 100 SPM

Our rotational technology increases the possibilities of forming on tubes with minimal expenditure on tools. All the drives are servo-electric by design and, if needed, CNC-operated. In our SRM rollforming machines, all the settings are preloaded, so there is no longer any need for costly adjustments. Different tool variants further expand the processing possibilities for chipless cutting or post-bending cutting. The machines can produce internal and external profiles and can also roll in synchronicity thanks to a special tool head (inside/outside).

Selfcentering of coils through continuously adjustable coil side guides Wideopening alligator type straightening head for easy threading From 5 to 13 individually adjustable straightening rollers to serve almost any demand on the quality of the straightening result Clockspring guard Drive via threephase servo motor; torque transmission simultaneously to all bottom straightening rollers, pinch rollers and cradle rollers

Our rotational technology increases the possibilities of forming on tubes with minimal expenditure on tools. All the drives are servo-electric by design and, if needed, CNC-operated. In our SRM rollforming machines, all the settings are preloaded, so there is no longer any need for costly adjustments. Different tool variants further expand the processing possibilities for chipless cutting or post-bending cutting. The machines can produce internal and external profiles and can also roll in synchronicity thanks to a special tool head (inside/outside).

With the new generation of our combination machines, we have continued to develop the new diversity for forming pipes. Geometries that effectively replace high-cost and expensive turned parts can be formed directly at the pipe end in the endforming machine – for a final component of a single workpiece that is ready for use without elaborate soldering or welding. Implementation of the combination can be specified by you or based directly on the forming geometry. This is usually done using up to 6 axial forming stages and at least one rotary unit. Trimming, as well as axial and rotary forming, may require 2 rotary forming stations. Simple trimming or deburring after forming at the pipe end are no demanding challenges. Therefore, all our axial forming machines and combination machines are equipped with one or several single-drive axes. They have a servo-electrical drive and can be used in each of the holders for the forming stages, making the system is very flexible and compact.

Our rotational technology increases the possibilities of forming on tubes with minimal expenditure on tools. All the drives are servo-electric by design and, if needed, CNC-operated. In our SRM rollforming machines, all the settings are preloaded, so there is no longer any need for costly adjustments. Different tool variants further expand the processing possibilities for chipless cutting or post-bending cutting. The machines can produce internal and external profiles and can also roll in synchronicity thanks to a special tool head (inside/outside).

CONEC Hybrid connectors soon to be certified according to IEC standard 61076-2-118. For conventional wiring of motors, servo-drives or linear units/drives, time and costs for cabling, maintenance and diagnostics are very high. Separate cables from the switch cabinet are used for the power supply and control of every single motor. This procedure does not only require much space, but also causes high costs. With the new CONEC series, a compact hybrid connector system has been developed, combining power supply and data transmission in one single connector. This technology is equivalent to the modern connection and interface wiring technology.

CONEC Hybrid connectors soon to be certified according to IEC standard 61076-2-118. For conventional wiring of motors, servo-drives or linear units/drives, time and costs for cabling, maintenance and diagnostics are very high. Separate cables from the switch cabinet are used for the power supply and control of every single motor. This procedure does not only require much space, but also causes high costs. With the new CONEC series, a compact hybrid connector system has been developed, combining power supply and data transmission in one single connector. This technology is equivalent to the modern connection and interface wiring technology.

For conventional wiring of motors, servo-drives or linear units/drives, time and costs for cabling, maintenance and diagnostics are very high. Separate cables from the switch cabinet are used for the power supply and control of every single motor. This procedure does not only require much space, but also causes high costs. With the new CONEC series, a compact hybrid connector system has been developed, combining power supply and data transmission in one single connector. This technology is equivalent to the modern connection and interface wiring technology.

CONEC Hybrid connectors soon to be certified according to IEC standard 61076-2-118. For conventional wiring of motors, servo-drives or linear units / drives, time and costs for cabling, maintenance and diagnostics are very high. Separate cables from the switch cabinet are used for the power supply and control of every single motor. This procedure does not only require much space, but also causes high costs. With the new CONEC series, a compact hybrid connector system has been developed, combining power supply and data transmission in one single connector. This technology is equivalent to the modern connection and interface wiring technology.

The 7-axis arc welding robot V6LS from the FD series impresses with its slim design and an expanded degree of freedom, which enables a constant torch orientation when immersing in tight work spaces. Compared to the V6S, the V6LS has an extended arm, which is why the range is increased again. Due to the high flexibility, several robots can be positioned closer to each other, so it is possible to have a larger number of robots in the cell or system working together. The most important technical data at a glance: Number of axes: 7 Working Range (P-point): R 2006 mm Max. payload: 6kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 6000 W Weight: 316 kg

The FD-V350 is designed for handling tasks of maximum heavy loads. It does its job at top speed and is equally suitable for milling and grinding as well as for palletizing, gluing and spraying tasks. The fully automatic high-speed automation enables a significant increase in productivity. Synchromotion: All heavy-duty robots can be combined into complex, fully synchronized systems using the proven Synchromotion ® technology. Heavy weights: can be moved quickly and precisely. Cable routing: optimally protected, no getting caught in robot operations (integrated hose package) Easy to maintain: Easily accessible cable routing The most important technical data at a glance: Number of axes: 6 Working Range (P point): R 2771 mm Max. payload: 350 kg Positional repeatability: +/- 0.2 mm Drive system: AC servo motor Drive power: 8600 W. Weight: 1620 kg

The FD-V6S has an extended degree of freedom which enables a constant torch orientation when immersing in tight work spaces. Due to the high flexibility, several of the FD-V6S robots can be placed closer together in manufacturing cells, which simplifies an increase in the number of robots per component. The most important technical data at a glance: Number of axes: 7 Working Range (P point): R 1427 mm Max. payload capacity: 6 kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 3600 W. Weight: 178 kg

The new arc welding robot FD-V8L with a refi ned design can handle all welding tasks and payloads of up to 8 kg. Due to its outstanding arm length, it is particularly suitable for large working areas. Faster cycle time: Designed for highest industrial speeds. Slim Design: Thanks to the slimmer lower arm design, less rotary motion is needed to reach the working position, thus preventing collisions with jigs and workpieces. User-friendly operation: Even the cables required for SynchroFeed are integrated into the lower arm, which prevents interference behind the robot arm. Stronger structure: Maximum payload now up to 8 kg. The use of different torches and sensors is possible. The main technical specifications at a glance: Number of Axes: 6 Max. payload capacity: 8kg Working Range (P-Point): R2006 mm Positional repeatability: +/- 0,08 mm Drive System: AC Servo Motor Drive Power: 5000 W Weight 273 kg

With repetition accuracy of up to ± 0.07 mm, the new high accuracy robot can succeed in even the most demanding of tasks. The deviation from circular diameters of ≤ 10 mm is max. 0.09 mm - half as much as with commercial robots. • Position Accuracy: Highest precision regardless of robot position. • Precision machining: The best choice for laser welding and cutting, TIG, and other tasks requiring high accuracy. The best choice for laser welding and cutting, TIG, and other tasks requiring high accuracy. The main technical specifications at a glance: Number of axes: 6 Working Range (P-Point): R 1664 mm Max. payload capacity: 20 kg Positional repeatability: +/- 0,08mm Drive System: AC Servo Motor Drive Power: 7900 W Weight: 355 kg

The 7-axis arc welding robot B4S from the FD series is compact and, thanks to the integrated cable routing, offers optimal protection during the work process. The extended degree of freedom enables a constant torch orientation when immersing in tight work spaces. Due to the high flexibility, several robots can be positioned closer to each other, so it is possible to have a larger number of robots in the cell or system working together. The most important technical data at a glance: Number of axes: 7 Working Range (P point): R 1435 mm Max. payload: 4 kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 3550 W Weight: 189 kg

The 7-axis arc welding robot V20S from the FD series is the optimal robot for medium-heavy loads. The extended degree of freedom enables a constant torch orientation when immersing in tight work spaces. Due to the high flexibility, several robots can be positioned closer to each other, so it is possible to have a larger number of robots in the cell or system working together. The most important technical data at a glance: Number of axes: 7 Working Range (P point): R 1710 mm Max. payload: 20kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 6600 W. Weight: 321 kg

The 7-axis arc welding robot B4LS from the FD series is compact and, thanks to the integrated cable routing, offers optimal protection during the work process. The extended degree of freedom enables a constant torch orientation when immersing in tight work spaces. In addition, the FD-B4LS offers an extended arm compared to the FD-B4S and thus a larger working radius. Due to the high flexibility, several robots can be positioned closer to each other, so it is possible to have a larger number of robots in the cell or system working together. The most important technical data at a glance: Number of axes: 7 Working Range (P-point): R 2008 mm Max. payload: 4 kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 5650 W Weight: 321 kg

The new arc welding / handling robot FD-B6 with integrated cable routing and further developed design is designed for all welding tasks and payloads up to 6 kg. Even the connections and cables required for the SynchroFeed welding process are pre-installed. Thanks to higher process speeds and shorter cycle times, the FD-B6 fulfills all requirements for the most demanding handling tasks. • Higher clock speeds for highest industrial speeds • Slim design: Integrated wrist motors prevent malfunctions from devices and workpieces. • User-friendly: Integrated supply lines prevent faults behind the robot arm. • More stable construction: 1.5 times the load capacity for welding tasks with different ranges. Number of axes: 6 Max. payload capacity : 6 kg Working Range (P point): R 1445 mm Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 3132 W Weight: 145 kg

The FD-H5 (H) is a compact, high-speed handling robot for small loads. A larger free space in the area of ​​the joint creates a large arm space. Like all robots in the FD series, the H5 model also has collision protection through improved fault detection / elimination. In addition, the integrated hose package guarantees optimal protection against getting caught during the robot operation. The most important technical data: Number of axes: 6 Working range (P-Point): R 866 mm Max. payload capacity: 5 kg Positional repeatability: +/- 0.05 mm Drive System: AC Servo Motor Drive Power: 1440 W

The new arc welding robot, FD-V8, is equipped for all welding tasks and for load capacities of up to 8 kg. Thanks to integrated cable routing, the FD-V8 can still weld much more interference-free than any other robot in its class. It is 15% faster and the cycle times are accordingly shorter - ideal for maximum productivity. Interference-free: Interference-free welding thanks to integrated cable routing SynchroFeed-ready: Cables for the SynchroFeed / Servo-torch system can be integrated into the robot. Robot distances: Integrated cable routing enables reduced distances between the robots. Increased payload capacity: Higher load capacities of up to 8 kg. Higher performance: Up to 15% higher speeds. The main technical specifications at a glance: Number of axes: 6 Max. payload capacity: 8 kg Working Range (P point): R 1437 mm Positional repeatatbility: +/- 0.08 mm Drive System: AC Servo Motor Drive power: 3016 W Weight: 140 kg

The new arc welding / handling robot FD-B6 with integrated cable routing and further developed design is designed for all welding tasks and payloads up to 6 kg. Even the connections and cables required for the SynchroFeed welding process are pre-installed. Due to its outstanding arm length, it is particularly suitable for large work areas • Higher clock speeds for highest industrial speeds • Slim design: Integrated wrist motors prevent malfunctions from devices and workpieces. • User-friendly: Integrated supply lines prevent faults behind the robot arm. • Suitable for up to 6 kg payload capacities. Ideal for corresponding handling applications. Number of axes: 6 Max. payload capacity : 6 kg Working Range (P point): R 1445 mm Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 3132 W Weight: 278 kg