Testing - Import export

Dimensional Analysis

Testing & Certification of welded structures and electrical conductors

Testing

Testing

Scan & Reconstruction

As an NI Alliance Partner, we use NI TestStand and NI LabVIEW for test automation. Python, C/C++ Embedded and Microsoft PowerBI can be used in addition. NI-TestStand is the industry standard test management software and is used by the developers and architects at Merecs Engineering with a lot of experience. We offer for example the following services: - Requirements analysis based on the DUT properties to be tested - Development of test cases in cooperation - Sequence development in TestStand - Intuitive custom user interfaces - Parallel testing of many DUTs & Badge Testing - Reporting (SQL databases etc.) - Trainings & Workshops Our developers hold the CLA (Certified TestStand Architect) and CLD (Certified TestStand Developer) certificates.

We develop and build test stands for pumps and can refer to several references in this field. In addition, we build press-off facilities and design them individually, including suitable risk assessment. Our process visualisation is suitable for customer presentations of the running pumps directly at the pump test stand. In addition, Merecs Engineering provides the connection to the IT infrastructure of our customers (ERP systems or databases). - Planning, calculations and construction - Coordination of suppliers - LabVIEW software development - NI-Real-Time & FPGA for high-speed evaluation of speed and acceleration measurement values - Vibration analysis via FFT (updated live) - LabVIEW, NI-cRIO and Siemens S7-1500 PLC in combination possible - Database connection - On-site assembly and IB

We plan, build and deliver turnkey test systems for electronic and mechanical components. For example, these are test benches for quality assurance, validation and production departments of companies in various industries. Our services include e.g.: - Development test benches - Life time test benches - End-of-line test benches (production) - Retrofit of existing systems (software / hardware) - Climate & temperature test systems - Leakage test benches - Software development LabVIEW, TestStand, Python, C/C++ (Embedded), Microsoft PowerBI, SQL - Electronics development - Mechanical 3D CAD design - Risk assessment and CE - Commissioning, service, maintenance at home and abroad

We develop fully automatic test systems for inclination sensors and inertial sensors (MEMS, tilt sensors) according to customer requirements. With these systems, combined temperature and motion simulation is possible. We set quality standards with rate tables from Acutronic, for example. With the help of multi-axis rate tables, we can precisely position DUTs in end-of-line (EoL) test operations or for development purposes and calibrate and test them under temperatures of e.g. -40°C and up to 120°C. Merecs Engineering can also connect the test system to our customer's IT infrastructure, set up databases and automatic data analysis using Mircosoft PowerBI, so that important key figures such as First Pass Yield (FPY), process capability, system availability, statistics and trends are continuously updated and displayed on online dashboards. For example, more than 100 DUTs are possible per test run.

Uses for precision high-tech product accessories.

Stainless steel custom screws.

These parts are used for printer accessories.

Machine parts processing.

Dimensions Width 2.30m Length 2.30m Height 2.45m Square meters 5.29m² This offer includes 1x porter container with 1x entrance door, 2x window Insulation with 80 mm mineral wool roof insulation, 50 mm PUR wall insulation. Forklift guides included for easy unloading with a forklift. PVC vinyl floor covering 23mm durable and easy to clean. Please provide suitable equipment for unloading, e.g. B. Forklift, wheel loader with pallet fork or crane. We can make other sizes and other colors according to your specifications at short notice. In addition, you can order the following Flow heater shower (incl. installation & sealing) 400 € Water boiler sink (incl. installation & sealing) 300 € Heating wall (incl. installation, cable & cable duct with socket) 280 € Frost Guard €45 Urinal (incl. installation & sealing) 400 € Desired color for complete paintwork (incl. processing) 750 € The prices does not include VAT.

We develop electrical test systems based on NI-PXI or NI-cRIO that can take on real-time capable measurement and control tasks. In addition, we can provide the FPGAs that can be used on the NI systems and the real-time operating system with software individually tailored to customer requirements.

We design and manufacture individual test systems for the pressure testing of valves and pumps. Merecs Engineering has a competent network of partners for this purpose. Within this framework, we carry out the risk assessment, design, manufacturing, installation and commissioning. In addition, we connect the systems to the individual IT infrastructures (databases, ERP systems, MS PowerBI) of our customers.

Merecs develops individual test systems for heat pumps, gas, fluid and water systems. Our engineers & fitters for electronics, installation technology and mechanics build the systems completely from one source at our location in Steinfurt. The systems are then delivered and commissioned at home and abroad. Our range of products includes - Development test benches - Life time test benches - End-of-line test benches (production) - Retrofit of existing systems (software / hardware) - Climate & temperature test systems - Leakage test benches - Software development LabVIEW, TestStand, Python, C/C++ (Embedded), Microsoft PowerBI, SQL - Electronics development - Mechanical 3D CAD design

We are experienced in test system development for leakage testing, life time testing and end-of-line test stands in the field of gas & hydrogen technology. We also have a network of suppliers and partners who provide key components for leakage measurement, piping, sealing and instrumentation. As a general contractor and integrator, Merecs Engineering can individually design, assemble and commission the test system at our customers' sites.

Based on our decades of Knowhow we offer you test stands on the drive engineering sector, which are able to measure and generate the following technical paramete Component testings Leakage testing for all pressure and temperature ranges and all media Our test stands are able to generate, collect and analyse all appearing physical parameters. We set up the necessary programs on state-of-the-art computer systems. The display and control parameters of the test stands are visualized on touchscreens. The whole construction is optimally matched to your requirements.

Test OK or NOK. Locking ring assembly over envelope circle

CSN® Load, Testing and Special Resistors are used to test generators and emergency generating sets to test battery capacity as dummy load when testing circuit breakers to discharge capacitors for starting, controlling and breaking of electric drives CSN® Load, Testing and Special Resistors are characterized by technically mature and proven design for operations both indoors and outdoors optimal design to suit all current values and load cycles reliable control of all operating voltages even in most adverse service environments longterm stability highly reliable technology CSN® Load, Testing and Special Resistors are designed and manufactured individually to customer requirements and specific application.

Until a vehicle gets road-permission, a number of measurement taske have to be fulfilled along the development chain. During vehicle testing in extreme conditions – in prototyping and pilot series e.g. – MicroControl systems offer the necessary performance and often are an efficient alternative to expensive measurement technology. A variety of different measurement spots in a car can be realized as well as modular test facilities for motors using the 19″ slide-in units.

Nominal Bore (DN) ▪ DN2 = Version A and B ▪ DN4 = Version C and D Max. Working Pressure (PN) ▪ DN2 = Version A: 400 bar / 5801 PSI ▪ DN2 = Version B: 630 bar / 9135 PSI ▪ DN4 = Version C: 340 bar / 4931 PSI ▪ DN4 = Version D: 630 bar / 9135 PSI Min. Burst Pressure ▪ DN2 = Version A: 1100 bar / 15954 PSI ▪ DN2 = Version B: 1900 bar / 27557 PSI ▪ DN4 = Version C: 850 bar / 12328 PSI ▪ DN4 = Version D: 1900 bar / 27557 PSI Materials ▪ Inner / outer tube made of PA ▪ Reinforcement made of Synthetic Fibre

Adjustable Gauge Fitting EMV ▪ Fixed mounting of a pressure gauge without a test coupling ina existing port connection Materials - Metal parts made of: ▪ Steel, zinc/nickel-plated = C6F (CrVI-free) ▪ Stainless Steel V2A (1.4305 / AISI 303) or V4A (1.4571 / AISI 316Ti) on request Sealings made of: ▪ P = NBR (Buna-N®) or V = FPM (Viton®) Gauge Adaptor SMA Direct Gauge Adaptor SMD

Reducing Adaptors SRS and Welding Adaptors SAS suitable for all Test series. Reducing Adaptors SRS ▪ Adaption of existing measurement connections to other thread sizes Sealing details: ▪ Metal joint type B, ▪ Elastomeric sealing type C, ▪ Tapper type D (suitable sealant required), ▪ O-ring type E Materials Metal parts made of: ▪ Steel, zinc/nickel-plated = C6F (CrVI-free) Optional: ▪ Stainless Steel V2A (1.4305 / AISI 303) on request ▪ Stainless Steel V4A (1.4571 / AISI 316Ti) on request Welding Adaptors SAS ▪ Creation of a threading port by welding Sealing details: ▪ O-ring type A, ▪ Metal joint type B, ▪ Elastomeric sealing type C, ▪ Tapper type D (suitable sealant required), ▪ O-ring type E Materials Metal parts made of: ▪ Steel, phosphated

Test Couplings with ball check for normal hydraulic applications and hydraulic applications with high-viscosity fluids. Area of Application ▪ Monitoring and control of pressure ▪ Venting ▪ Sampling in high- and low-pressure systems Advantages ▪ Coupling at system pressure level ▪ Leakproof connection before ball check is open ▪ Simple connection to measuring, control and switching devices Media ▪ Suitable for hydraulic oils and other mineral oil based fluids (Check compatibility of sealing material) ▪ For use in conjunction with other liquid media please consult STAUFF Working Pressure ▪ Max. working pressure 400 bar / 5801 PSI For SMK style G and K the recommended working pressure of fitting manufacturer has to be applied. Materials Metal parts made of: ▪ Steel, zinc/nickel-plated = C6F (CrVI-free) Ball made of Stainless Steel Sealings made of: ▪ P = NBR (Buna-N®) Temperature range -20 °C ... +100 °C / -4 °F ... +212 °F ▪ V = FPM (Viton®) Temperature range -20 °C ... +200 °C...

Test Couplings with piston valve for: ▪ Hydraulic applications with low-viscosity fluids (e.g. water, cooling lubricants, etc.) ▪ For high, pulsating pressures ▪ For customer philosophy “Soft sealing / non metal to metal seal” ▪ Pneumatic applications ▪ Filling (flow in opposite direction) SKK-FÜLL Area of Application ▪ Monitoring and control of pressure ▪ Venting ▪ Sampling in high- and low-pressure systems ▪ Filling of accumulators (special filling-version) Advantages ▪ Coupling at system pressure level ▪ Leakproof connection before ball valve is open ▪ Simple connection to measuring, control and switching devices ▪ Self locking metal guard cap Media ▪ Suitable for hydraulic oils and other mineral oil based fluids (Please pay attention to the sealing materials used) ▪ For use in conjunction with other liquid or gaseous media please consult STAUFF ▪ In case of ultimate tightness requirements for gaseous media, a special Gas-type is available Working Pressure ▪ Max. working...

Test Couplings with ball check for normal hydraulic applications and hydraulic applications with high-viscosity fluids. Area of Application ▪ Monitoring and control of pressure ▪ Venting ▪ Sampling in high- and low-pressure systems Advantages ▪ Coupling at system pressure level ▪ Leakproof connection before ball check is open ▪ Simple connection to measuring, control and switching devices ▪ Self locking metal guard cap Media ▪ Suitable for hydraulic oils and other mineral oil based fluids (Check compatibility of seal material) ▪ For use in conjunction with other liquid media please consult STAUFF Working Pressure ▪ Max. working pressure 630 bar / 9137 PSI For SMK style G and K the recommended working pressure of fitting manufacturer has to be applied. ▪ Joining under pressure up to 630 bar / 9137 PSI max. Materials Metal parts made of: ▪ Steel, black zinc/nickel-plated = C6F* (CrVI-free) Optional: ▪ Stainless Steel V2A (1.4305 / AISI 303) on request ▪ Stainless Steel V4A...

Test Couplings with piston valve for: ▪ Hydraulic applications with low-viscosity fluids (e.g. water, cooling lubricants, etc.) ▪ For high, pulsating pressures ▪ For customer philosophy “Soft sealing / non metal to metal seal” ▪ Pneumatic applications ▪ Natural gas applications with DVGW requirement SKK-DVGW ▪ Other gas applications without DVGW requirements SKK-GAS ▪ Filling (flow in opposite direction) SKK-FÜLL Area of Application ▪ Monitoring and control of pressure ▪ Venting ▪ Sampling in high- and low-pressure systems ▪ Filling of accumulators (special filling-version) Advantages ▪ Coupling at system pressure level ▪ Leakproof connection before ball valve is open ▪ Simple connection to measuring, control and switching devices ▪ Self locking metal guard cap Media ▪ Suitable for hydraulic oils and other mineral oil based fluids (Please pay attention to the sealing materials used) ▪ For use in conjunction with other liquid or gaseous media please consult STAUFF ▪ In case of...