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Plastic system - Import export

GermanyBonn, Düsseldorf and North Rhine and WestphaliaManufacturer/producer

Germany

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Other information IF -Design Award for Triflex®-Design Torsional movements possible Other information Installation instructions Joining, separating and filling of the Triflex®. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. Triflex® 332.16 Inner height hi: 16 mm Inner width Bi: 16 mm Bending radii R: 38 - 100 mm Pitch: 13.3 mm E-Chain®. 332.32 Inner height hi: 32 mm Inner width Bi: 32 mm Bending radii R: 75 - 250 mm Pitch: 25 mm E-Chain®. 332.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 100 - 250 mm Pitch: 30 mm E-Chain®. 332.75 Inner height hi: 75 mm Inner width Bi: 75 mm Bending radii R: 140 - 300 mm Pitch: 36 mm E-Chain®. 352.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 10 - 250 mm Pitch: 30 mm E-Chain®, snap-open 333.16 Inner height hi: 16 mm Inner width Bi: 16 mm Bending radii R: 38 - 100 mm Pitch: 13.3 mm E-Chain®. 333.32 Inner height hi: 32 mm Inner width Bi: 32 mm Bending radii R: 75 - 250 mm Pitch: 25 mm E-Chain®. 333.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 100 - 250 mm Pitch: 30 mm E-Chain®. 333.75 Inner height hi: 75 mm Inner width Bi: 75 mm Bending radii R: 140 - 300 mm Pitch: 36 mm E-Chain®. 353.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 10 - 250 mm Pitch: 30 mm E-Chain®, snap-open This modular, rugged joint system is suitable for: Three-axis movements for machines of any type For dirt-filled environments High tensile strength Where rectangular shapes are requested Completely closed - reliable protection against dirt and chips Combination of different bending radii and axes Connection and separation possible at any chain Flanged mounting brackets or brackets, galvanized steel Snap-open Series 352 and 353 Combination of Series 353/333 possible Typical industrial sectors and applications Machine tools Robotics Material handling system Plastics industry Construction machinery Vehicle manufacturing Medical equipment IF -Design Award for Triflex®-Design Torsional movements possible

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Germany

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Other information iF-Design Award for easy triflex® Design UL94-V2 classification Torsional movements possible Other information Installation instructions Join, separate and fill the easy triflex®. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. Triflex® E332.25 Inner height hi: 25 mm Inner width Bi: 25 mm Bending radii R: 48 - 200 mm Pitch: 14.5 mm e-chain® E332.32 Inner height hi: 32 mm Inner width Bi: 32 mm Bending radii R: 75 - 250 mm Pitch: 25 mm e-chain® E332.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 100 - 250 mm Pitch: 30 mm e-chain®. E332.75 Inner height hi: 75 mm Inner width Bi: 75 mm Bending radii R: 140 - 300 mm Pitch: 36 mm e-chain® E333.25 Inner height hi: 25 mm Inner width Bi: 25 mm Bending radii R: 48 - 200 mm Pitch: 14.5 mm e-chain® E333.32 Inner height hi: 32 mm Inner width Bi: 32 mm Bending radii R: 75 - 250 mm Pitch: 25 mm e-chain® E333.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 100 - 250 mm Pitch: 30 mm e-chain®. E333.75 Inner height hi: 75 mm Inner width Bi: 75 mm Bending radii R: 140 - 300 mm Pitch: 36 mm e-chain® This modular joint system is especially suited for: Three-axis movements of machines For simple robotic applications Quick installation of cables with "easy" system Simple filling from both sides Where rectangular shapes are required Combination of different bending radii and moving directions Shortening or lengthening possible at "any point" KMA mounting brackets with integrated strain relief Typical industrial sectors and applications Machine tools Robotics Handling equipment Material handling system Plastics industry Construction machinery Vehicle manufacturing General mechanical engineering Medical Equipment Office furniture iF-Design Award for easy triflex® Design UL94-V2 classification Torsional movements possible

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Germany

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iglidur® PEP, metric d1 [mm]: d2 [mm]: iglidur® PEP, inch d1 [inch]: d2 [inch]: When to use iglidur® PEP plain bearings? When a low-priced plastic plain bearing system is required When freedom is required from shaft material and shaft surface For the protection of expensive and sensitive shafts For extraordinary wear resistance with rare and slow movements. For constantly low coefficients of friction When freedom from corrosion is desired When not to use them? For high surface speeds iglidur® J For high loads iglidur® G iglidur® Q For high temperatures iglidur® V400 iglidur® X iglidur® Z When low-clearance bearings are required iglidur® P iglidur® X Maintenance-free plain bearings usually distinguish themselves by their ability to glide free of lubricants without any further additional layer on the shaft. In these systems it is obvious that shaft materials are as important as the bushings. igus® blazes a new trail with an enclosed and maintenance-free plain bearing concept. iglidur® PEP is an entirely novel lubricant-free plastic plain bearing system with an inner and outer ring. Special feature: The running partner is determined by the inner ring and for the first time, the material and surface finish of the shaft are insignificant. Even thread, rust or scratches do not affect the long-term reliable function. By the specification of the gliding partner and extensive series of tests, the long-term behavior of the bearing system can be precisely forecast. With the PEP polymer plain bearing, the inner ring rotates with the shaft like in ball bearings Relative movements of the shaft to the bearing are dispensed with. This protects the shaft surface from wear and saves costs. Another plus point: Even the most sensitive or unusual materials for the rotating shaft can be used with these new polymer bearings. The PEP polymer bearings are thereby absolutely free from material-dependent corrosion. Wear resistance The wear test results are absolutely convincing with loads up to 5 N/mm². Here the PEP polymer bearings attain values that are virtually comparable with those of the most wear-resistant plastic-steel bearing systems. An exceedingly satisfying result when you consider the costs saved by dispensing with the otherwise essential surface treatment of the shaft. The constantly low friction-coefficient level is also an advantage for the user. As the glide partners are fixed by the defined system, their tribological data too are accurately predictable. The coefficients of friction of the lubricant-free bearing are not determined any more by the shaft materials or surface conditions. If necessary, the coefficients of friction can be further lowered by additional minimum lubrication. Detailed test information with a wide range of lubricants are available and can be had from igus® on request. iglidur® PEP bearings operate independent of the shaft material. iglidur® PEP bearings consists of an inner and outer bearing. X = Load [MPa] Y = Wear [μm/km] A = PEP B = Combination 1 C = Comb. 2 D = Comb. 3 E = Comb. 4 F = Comb. 5 G = Comb. 6 H = Comb. 7 A1 = Wear of the outer bearing B2 = Wear of the inner bearing Fig. 02: Wear tests of various material combinations, p = 0.75 MPa, v = 0.3 m/s X = Load [MPa] Y = Wear [μm/km] A = iglidur® J B = iglidur® PEP Fig. 03: Wear of the iglidur® PEP bearing dependent on the load, v = 0.3 m/s iglidur® PEP, metric d1 [mm]: d2 [mm]: iglidur® PEP, inch d1 [inch]: d2 [inch]: Dimensions according to ISO 3547-1 and special dimensions

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DryLin® T linear guide systems were specially developed for applications in automation and handling systems. The design objective was a rugged linear guide for application in the most diverse - and also extreme - environments. They have the same dimensions as most recirculating ball bearing guides. Technical data Gliding elements: Maintenance-free Material: iglidur® J * Max. surface speed: 15 m/s Operating temperature: -40°C to +90°C *Other materials on request 1 Profile rail and base body of the carriage made of aluminum. The rail is hard-anodized, the aluminum base body of the carriage is clear anodized. 2 Six gliding elements made of iglidur® J serve as guide bearings, which are positioned opposite to each other in pairs and make up 3 guide bearings. 3 Alternatively, bearing clearance is continuously adjustable 4 All steel parts are stainless steel 5 The lid is made of solid plastic or stainless steel DryLin® T - Technical data DryLin® T - Clearance adjustment DryLin® TWBM hand clamp DryLin® T - Design rules DryLin® T - Automatic clearance adjustment DryLin® linear guide systems in the cleanroom DryLin® T - Applications DryLin® T - System design DryLin® T - Installation videos System selection & service life calculation DryLin® T - Adjustable clearance The DryLin® T standard version is supplied preset and can be put into operation at once. The user can also manually adjust or fine-tune the clearance of the linear guide. The individual adjustment for your application, as well as the potential to respond to uneven screw surfaces through specific clearance allowance. DryLin® T - Adjustable clearance DryLin® T - Automatic DryLin® T carriages of the automatic version have a mechanism that automatically adjusts the bearing clearance after removal of the preload key. In case a bearing clearance of more than 0.13 mm has to be adjusted during operation, the bearing clearance automatically resets itself when the carriage is completely unloaded. DryLin® T - Automatic DryLin® TW-HKA manual clamp The manual clamp has been developed for simple tasks. The creep behavior of the clamped plastic causes a slackening in clamping force over time (up to 70%). Therefore safety-related parts should not be clamped. Please approach our applications consultant if you require other options for the clamping. DryLin® T - Manual clamping Drylin® T - Heavy Duty This series is used for the most extreme conditions such as dirt, adhesive residues, chips, mud, etc. The plastic gliding elements made of iglidur® J are fixed in the lid and are therefore non-detachable. This system is compatible with many standard commercial recirculating ball bearing systems and is available in the following sizes: TW-01-20, TW-01-25 and TW-01-30. DryLin® T Heavy Duty DryLin® T - Low-profile guide The clearance is not adjustable for the DryLin® T low profile guide rails. The gliding elements are mounted with positive fit in the chromated zinc carriage. This simple and effective design enables guides that are rugged and low-priced at the same time. DryLin® T - Low-profile guide DryLin® T - Compact linear guide This compact linear guide is suitable for rugged use (without clearance adjustment). This system has a slim design and the same dimensions as conventional recirculating ball bearing systems. The plastic gliding elements made of iglidur® J are fixed in the lid and are therefore undetachable. Suitable for DryLin® T guide rail of installation size 20. DryLin® T - Compact linear guide DryLin® TWBM - Manual clamping with high holding force This manual clamping is designed for a long-lasting high holding force of up to 500 N per clamping element. DryLin® TWBM hand clamp DryLin® T clamping elements for rail guide DryLin® T clamping elements for fast positioning by hand or with pneumatics. DryLin® T clamping element DryLin® T linear guide systems were specially developed for applications in automation and handling systems. The design objective was a rugged linear guide for application in the most diverse - and also extreme - environments. They have the same dimensions as most recirculating ball bearing guides. Technical data Gliding elements: Maintenance-free Material: iglidur® J * Max. surface speed: 15 m/s Operating temperature: -40°C to +90°C *Other materials on request 1 Profile rail and base body of the carriage made of aluminum. The rail is hard-anodized, the aluminum base body of the carriage is clear anodized. 2 Six gliding elements made of iglidur® J serve as guide bearings, which are positioned opposite to each other in pairs and make up 3 guide bearings. 3 Alternatively, bearing clearance is continuously adjustable 4 All steel parts are stainless steel 5 The lid is made of solid plastic or stainless steel Advantages: 100 % lubricant-free Adjustable bearing clearance Automatic clearance adjustment High static load capacity Service life up to 50,000 km without lubrication High dirt resistance Low vibration and low noise When not to use ? When you want to save installation space drylin® N drylin® W When you need a pure stainless steel solution drylin® W drylin® R When you want to construct as economical as possible drylin® N drylin® W

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Germany

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Stainless steel system for cleanroom production with 400 W laser system Positioning the laser head using a 3-axis servo system Stainless steel lifting door with inspection window

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Germany

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The patented casting resin system ALWA MOULD D consists of two resin components and an aluminium filler. The fast curing of the material allows to produce your own technologically highest quality moulds in just a few hours. As our material is very good castable, compact moulds of any desired volume can be made from our product, such as acrylic baths, boats, etc. (<1 kg – 2500 kg). In comparison to other materials (e.g., glass fibre reinforced plastic), the system is more temperature-resistant, allows castings without air bubbles and does not have to be post-cured. Furthermore, the finished mould is easy machinable (e.g., drilling, milling, grinding, planning, sawing, turning, etc.). ALWA MOULD D moulds can be modified with repair filler, so that a fresh view can be created at an early stage of a new design process and prototypes can be examined at short notice.

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Germany

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• Containing quality tools • Sortimo I-BOXX, plastic system case made of shock and impact proof ABS-plastic with lockable transparent cover • Inset boxes for a variety of classification systems and divisions

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Germany

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• Containing pressing pliers and the most popular non-insulated end-sleeves • For establishing solderless, electrical connections according to DIN • Handle strip pushed in flush • Sortimo L-BOXX Mini, plastic system case made of shock and impact proof ABS-plastic for more mobility

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Germany

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• Containing quality tools, insulated and tested according to DIN EN/IEC 60900 • Sortimo I-BOXX, plastic system case made of shock and impact proof ABS-plastic with lockable transparent cover • Multi-layered insulation according to DIN EN/IEC 60900

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Germany

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• Containing approx. 110 insulated end-sleeves from 0.5 to 16.0 mm² • Handle strip pushed in flush • Sortimo L-BOXX Mini, plastic system case made of shock and impact proof ABS-plastic for more mobility

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Germany

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• Containing pressing pliers and the most popular insulated end-sleeves • For establishing solderless, electrical connections according to DIN • Handle strip pushed in flush • Sortimo L-BOXX Mini, plastic system case made of shock and impact proof ABS-plastic for more mobility

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Germany

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• Containing quality tools, insulated and tested according to DIN EN/IEC 60900 • Sortimo I-BOXX, plastic system case made of shock and impact proof ABS-plastic with lockable transparent cover • Inset boxes for a variety of classification systems and divisions

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Germany

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• Containing quality tools, insulated and tested according to DIN EN/IEC 60900 • Sortimo I-BOXX, plastic system case made of shock and impact proof ABS-plastic with lockable transparent cover • Inset boxes for a variety of classification systems and divisions

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Germany

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• Containing quality tools, insulated and tested according to DIN EN/IEC 60900 • Handles with 1000V multi-layered insulation according to DIN EN/IEC 60900 • Sortimo I-BOXX, plastic system case made of shock and impact proof ABS-plastic with lockable transparent cover

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Germany

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• Containing quality tools, partially insulated and tested according to DIN EN/IEC 60900 • Sortimo L-BOXX, plastic system case made of shock and impact proof ABS-plastic for more mobility • Seamless integration of the L-BOXX into the Sortimo Globelyst M system • Inset boxes for a variety of classification systems and divisions

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Germany

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• Containing quality tools, insulated and tested according to DIN EN/IEC 60900 • The ergonomic multi-component design with integrated soft zone and pronounced quick driving area makes it possible to work quickly without getting tired thanks to the optimum and hand-friendly power transmission • Sortimo I-BOXX, plastic system case made of shock and impact proof ABS-plastic with lockable transparent cover • Insulation according to DIN EN/IEC 60900 • Blades hardened and black with injected insulation • Blades made of molybdenum vanadium steel / chrome vanadium steel

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Germany

Use this system to test the load-bearing capacity of the subsurface when conducting the annual inspections of your ABS-Lock OnTop fall arrest device for bitumen and fabric-reinforced plastic membranes. The set consists of 2 circular, stainless steel testing units. For testing the subsurface Suitable for bitumen and fabric-reinforced roof membranes

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Germany

Preparation of the material components under vacuum and injection into an evacuated mold.

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Germany

The LEAX planetary gearboxes in the LPG25 and LPG40 series are helical planetary gearboxes with particularly smooth running. This makes them ideally suited for use in smoothing units and calender systems in the plastics industry. Thanks to the LEAX LPG gearboxes, plastic sheets can be produced without chatter marks, which are used in displays of all kinds. LPG gearboxes are available as 2, 3 or 4-stage versions with a wide range of transmission ratios.

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Germany

The LEAX planetary gearboxes in the LPG25 and LPG40 series are helical planetary gearboxes with particularly smooth running. This makes them ideally suited for use in smoothing units and calender systems in the plastics industry. Thanks to the LEAX LPG gearboxes, plastic sheets can be produced without chatter marks, which are used in displays of all kinds. LPG gearboxes are available as 2, 3 or 4-stage versions with a wide range of transmission ratios.

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Germany

Spare parts for conveyor systems Bearing inserts from — galvanized sheet steel (with oiled ball bearing, in antistatic design) — Plastic, grey (polypropylene), with black plastic seal (polyamide) and stainless steel balls — Plastic, black (polypropylene), with black plastic seal Labyrinth (polypropylene) and RS deep groove ball bearing (in antistatic design) — Plastic, blue (polypropylene) with blue (polypropylene) and double stainless steel ball row Pipe diameter: — 20x1.5 mm — 30x1.5 mm — 30x2 mm — 40x1.5 mm — 40x2.3 mm — 50x1.5 mm — 50x2.8 mm — 60x2 mm Axle diameter: — 6 mm — 8mm — 10mm — 12mm

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