Part cleaning - Import export

A professional, payable cleaning and defatting we offer for specially produced Stamping parts Drawing parts Extruded components Turned parts Milled parts Products from electrical engineering and fine mechanics Parts from (electric) motor production Heat exchanging devices An optimal cleanliness of the elements has found its way to become an important quality characteristic. By our professional procedure of cleaning parts your stamping parts will be optimally defatted and residue-free dried. We are sure, that you will love the clean final products. Our cleaning plant is an up-to-date version and works in vacuo with DOWCLENE 1601 (based on modifies alcohol). The pros lower toxicity residue-free drying, non-detergent

The majority of plastics used today are very susceptible to the formation of electrostatic charges on the surface. The result of this is that the surfaces are strongly attractive to particles floating in the surrounding air. These adhering particles must be removed before painting. Dirt is difficult to remove from three-dimensional or structured surfaces using conventional methods. Components such as goods carriers, which are used continuously in circulating operation, are usually also difficult to clean on account of their geometry. The dynamic ionisation station has been developed especially for these applications. The goods carriers with the three-dimensional workpieces usually pass through the ionisation station standing on, or suspended from conveyor systems. Ionisation electrodes installed in the inlet and outlet generate positively and negatively charged ions, which are transported by the flow of air to the plastic surfaces. The static surface charges are neutralised as a result. The rotary cleaning nozzles located in-between remove adhering particles from the surfaces of the workpieces using cleaned compressed air. Dust and material particles are blown away by a pulsating air flow from different directions due to the rotation of the nozzles. This highly effective method enables even dirt on shaped parts to be cleaned off reliably. The particles cleaned off in this station are fed to a filtered extraction device by targeted air guidance.

Continuous flow pretreatment plants are designed for high throughput and consist of cleaning stages (degreasing), rinsing stages and possibly layer-forming processes such as phosphatisation. Continuous flow pretreatment Continuous flow pretreatment plants are universally usable. Their high throughput performances in particular make them interesting for many applications. Spraying rings apply different media to the components as they pass through. In the successive zones, therefore, the parts can pass through a cleaning programme tailored to the particular application that guarantees optimum and constant quality. Rippert builds continuous flow plants for small sheet metal parts up to large-scale drag cleaning with a high quality of workmanship. Multi-channel pretreatment plants are also possible, as is combined pre-cleaning by means of robots.

Special solution: Parts cleaning machine Clean-o-mat SP 80 with additional hand-spraying device Toploader Clean-o-mat SP 80 with additional hand-spraying device (160 bar/optional), inspection window and lighting for the manual cleaning of complex parts.

This PERKUTE cleaning system cleans simply and effectively with a very confined cleaning space. The machine is easily loaded by using either a crane or a loading carriage to place the items to be cleaned on the platform. A noticeable feature of the FR cleaning machine is that it offers several simultaneous work process. The PERKUTE-system: economically - environmental – effektive Basic equipment Made of stainless steel Simple operation Space-saving Tank cover, filter basket incl. Low water pressure switch as dry-run protection Suction filter made of stainless steel in front of the pump Adapter for steam extraction Minimum operational costs because of housing insulation in sandwich construction Rotationg blast pipe system incl. fan nozzles Adjustable feed Pneumatic lift gate Programmable electronic control

Industrial parts cleaning with the Perkute Frontloader Series The PERKUTE parts cleaning machines from the Frontloader series are specially conceived for the simple and effective cleaning and de-greasing of both, high-volume components as well as heavy components, as well as those with complex and sensitive geometries. The workpieces are loaded through crane charging or with loading trolleys or loading ramps onto the product slide and then into the washing system. The stainless steel frontloader washing machines with their space-saving, compact design, either work with a driven rotating basket or in the case of sensitive parts, with a nozzle pipe system transported by means of a double-chain, with the products being at rest. All the process stages like washing, rinsing (not in the case of the FR Series) and drying take place in the same treatment chamber. A large number of options for preparing the process media leaves almost nothing to be desired.

Industrial parts cleaning with the Perkute Toploader Series The PERKUTE rotating basket cleaning machine from the Toploader series is used wherever effective and inexpensive cleaning of parts of any kind is necessary. The rotating basket, designed for large weights, is powered by means of a low-wear friction wheel drive and the aqueous cleaning in the spray process takes place by means of a nozzle pipe system with special flat-spray nozzles that is arranged on 3 sides. A powerful washing pump supplies the system with the necessary pressure and volume flow. The parts cleaning machines, made completely of non-rusting special steel, istinguish themselves by their compact and robust construction as well as simple handling. They are mobile to deploy and designed to be space-saving. Customisation for individual cleaning tasks can be optimised through a comprehensive range of accessories.

As the conveying machines are manufactured according to customers requirements they are easily integrated in the existing production layout. A variety of transportation systems and the possibility of integration allows for a very large application area; e.g. cleaning of massproduced goods, long materials, boxes, containers and pallets. The PERKUTE-system: economically - environmental – effektive Basic equipment Made of stainless steel Compact construction Simple operation User-friendly Easy maintenance Wide range of basic equipment Lateraly build-up tank, filter baskets incl. Temperature indicator for every region Low water level protection as protection against dry running Minimum operating cost because of tank insulation Maintenance hatch in the hoods

As the conveying machines are manufactured according to customers requirements they are easily integrated in the existing production layout. A variety of transportation systems and the possibility of integration allows for a very large application area; e.g. cleaning of massproduced goods, long materials, boxes, containers and pallets. The PERKUTE-system: economically - environmental – effektive Basic equipment Made of stainless steel Compact construction Simple operation User-friendly Easy maintenance Wide range of basic equipment Lateraly build-up tank, filter baskets incl. Temperature indicator for every region Low water level protection as protection against dry running Minimum operating cost because of tank insulation Maintenance hatch in the hoods

PARTS CLEANING FOR REPAIR AND MAINTENANCEImportant components require thorough and regular cleaning and maintenance, especially in industry, mechanical engineering and the automotive sector. Our TRT 83 x 37 cleaning trough removes grease, lubricants and other residues thoroughly and reliably, before the components are reinstalled. WHICH WORKPIECES CAN BE CLEANED? You can use the TRT 83 x 37 cleaning trough to effortlessly clean workpieces measuring up to 80 cm in length and 30 cm in diameter. Here are some examples: Bearing shells and covers Engine components Gearbox components Shafts and axles Labyrinth rings Bearings, bearing units and bearing housings

Equipment New triple filtration design: coarse filter, fine filter, magnet Filterbag Usable area 730 x 520 mm with load capacity 100 kg Unit out of plastic (PE), no risk of corrosion. Extra easy to maintain - Control box contains the complete control- and pump device. Can be exchanged fast and easy at malfunction. Drain device make the exchange of the bio cleaner easier.

Equipment New triple filtration design: coarse filter, fine filter, magnet Filterbag Usable area 730 x 520 mm with load capacity 100 kg Unit out of plastic (PE), no risk of corrosion. Extra easy to maintain - Control box contains the complete control- and pump device. Can be exchanged fast and easy at malfunction. Drain device make the exchange of the bio cleaner easier.

Removal of adhesive residues on grinding instruments with the Spray cleaning device Clean-o-mat RC 82 Parts cleaning machine for removal of adhesive residues on grinding instruments with approx. 100 bar pressure. The nozzle tube system and the clamping device are adaptable to the grinding wheel diameter.

Degreasing of voluminous parts with the toploader Clean-o-mat SP 200 for coating pre-treatment Toploader SP 200 with hydraulically cover opening and rinsing device. Here is the possibility toprepare (cleaning) voluminous parts for painting because of the enlargement of the usable hight to 1000 mm and the basket Ø of 2000 mm.

A solid single-chamber parts cleaner for automatic water based spray cleaning. This series is extendable by varies extras which can be retrofitted. The RC-machine is a low costs entry to the modern world of industrial parts cleaning. The PERKUTE-system: economically - environmental – effektive Basic equipment Compact and sturdy construction Made of stainless steel Simple operation Space-saving 3D-blast pipe system incl. fan nozzles Low water pressure switch as dry-run protection Suction filter made of stainless steel front of the pump Adapter for steam extraction Basket drive by water pressure (RC 68, RC 82) Electronic basket drive (RC 122, RC 162) Preparation for electronic basket drive (RC 82) 2“ socket slide vlave for the tank emptying Safety limit switch at cover

This cleaning machine "Rhönrad" is the ideal choice for the cleaning of parts with cropped areas, which needs to be moved during the cleaning process (rotate or swivel around the horizontal axis). Through the use of a special height adjustable lock-system also smaller baskets can be used without problems. Multi tank systems for special subsequent processes can complemented as well as drying and bath treatment systems. The PERKUTE-System: economically - environmental - effektive Basic unit § Stainless steel version § Compact and sturdy construction § Modern design § Powerful washing pump § High permissible basket load § Low water pressure switch as dry-run protection for pump and heating elements § Tank cover in the return flow, filter baskets incl. § Programmable Siemens S7-1200 touch panel control § Complete machine casing in modern design § Loading ramp incl. collection tray and grating for manual loading § Service hatch for cleaning activities § Mountings for fork-lift §...

STAR high quality bending film / folding foil is a high quality product, which offers best protection for parts and press brake tools on nearly every press brake machine. It is tested and developed under most difficult conditions. Test our high quality bending film / folding foil / antiscratch film and see, how you can protect your press brake tools, your bended parts and save money by saving time and avoiding extra work! Avoid following problems : Scratches imprints marks other problems caused by the direct contact from press brake tool and part extra work to clean the part after having scratches, imprints or marks scratches on press brake tools