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GermanyBonn, Düsseldorf and North Rhine and WestphaliaManufacturer/producer

Germany

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Overhead and underground conductors in various designs and constructions for the construction of new lines, the repair of existing transmission grids, the connection of transformer substations, solar and wind power plants. Furthermore, the upgrading of existing lines with high-temperature conductors to increase transmission capacity.

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Germany

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Linear and curved guides with ball and roller bearings, with hardened raceways, high load capacities, self-alignment and capable of working in dirty environments.

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Germany

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Linear actuators with different guide configurations and drives, available with belt, screw or rack and pinion drives according to different needs in terms of precision and speed. Guides with bearings or ball recirculating systems for different load capacities and critical environments.

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Germany

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When you deal with industrial surface treatment and your expertise is the cleaning, brushing, polishing or coating of strip steel, you most likely do not want to spend any worries about the run of the material. That’s where our Winding Lines keep your worries away – because they take care of a safe run! They work with high tension and special monitoring and deflectors to do this, with the result of a clean wound beginning to end. The machine design thus calls for especially high drive power and precision expansion systems; even something so simple as the machine base is designed special to cope with the forces… To control the precision of one layer to the next, we utilize external edge controls and servo-drive the Reels for adjustment. This way we meet the typical low tolerances in this industry – after all, the coil is the product!

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Germany

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The innovative LAWECO CHAIN-LINE lifting platform technology unites all advantages of belts and spindles. Mechanically driven by a push-chain, this technology achieves maximum performances without the use of hydraulic oil. Due to a particularly harmonious motion sequence and the excellent load change behaviour in each lift position, the CHAIN-LINE is the preferred solution for designers who place an extremely high value on efficiency and precision for their area of responsibility. Unsurpassed precision LAWECO push-chain lifting platforms convince with a load behaviour and maximum positioning precision which were almost unachievable in the past. Unrestricted availability Almost maintenance free, the robust and low failure construction permits fast component replacement. Safety for the environment and employees The intelligent design does without hydraulic oil. Optional contact rails and bellows increase safety.

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Germany

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If you need two Coil Reels to hold one coil, you need a Heavy-Duty Coil Feed Line above all. One that is designed extremely robust and knows to subdue even materials of highest bounce and largest cross-sections.To ensure this, we have taken no heed to cost savings but went by the maximum principle: 2 Coil Reels with high-performance arbors retain the coils from left and right. 2 x 2 hydraulic arms secure them from top and bottom – each with eight tons pressure force, each with hydraulically driven snubber roll. The loading is done with one central lifting gear built into a super-duty running frame for the V-nest. Hydraulic manipulators with pivoting and bending function support the threading of the material. On the receiving end, a Pre-Straightener with 200mm work rolls takes over, after hydraulic edge guides have ensured central entry. Now, if someone asks us our definition of “heavy-duty”: We find 36.000 kilogram coil weight and 2.

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Germany

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A perfect combination of space savings and dynamics: the GSW Compact Feed Lines Our Compact Feed Lines are an ideal answer to the challenge of a constraint floor and necessity to process thick materials. Marrying the processes of leveling and indexing into one Feeder-Straightener machine allows for a complete Feed Line with only two individual machines and thus greatly reduces the necessary length. Additionally, the decoupling of the coil mass from the indexing process – achieved through a short loop between Coil Reel and Feeder-Straightener – enables dynamic feeding despite the compact footprint. And, if cross-sections are especially big, the loop can be spared completely, creating yet more space. One more advantage, virtually a by-product out of their very nature, is the quicker set-up of our Compact Feed Lines. This elevates them to not only space- but also time-savers!

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Germany

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With Conventional Feed Lines, the focus lies on speed and material surface. That’s why Conventional Feed Lines are equipped with a Coil Reel for pull-off, a Straightener with variable frequency drive a coil loop and a Servo Roll Feed: the loop uncouples the more inert straightening process from the highly dynamic indexing process and thus allows for high line speeds and preservation of the material surface. Since productivity and capacity demands can vary significantly, we have created different control concepts: while small Feed Lines work with a simple pneumatic drag brake at the Coil Reel and an ultrasonic sensor to control the Straightener speed, the large Feed Lines get fully synchronized controls with motor-limited Coil Reels and a smart loop, creating a steady average speed of the whole line. This allows smooth pull-off of high coil weights while the loop remains very calm – in addition, the Servo Roll Feed can work with full dynamics, even at long indexing progressions.

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Germany

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Most Winding Lines process one single coil (single-layer winding). There are however also applications where multiple layers are wound: With this process, the rewinding Coil Reel (Rewinder for short) reverses horizontally and orderly puts one layer beside the other, creating one long coil. This will make sense when narrow slit coil materials of small weight and – depending on their thickness – usually short running lengths would require frequent changeovers. Here, a layer-wound coil provides much longer productive time. The “elongation” by the way is done by butt-welding the coil strip ends. We offer this complete technology – including our own end-joining equipment and an adapted servo layering axis for the Rewinder. For thick strips we build vertical straighteners to correct the frequently occurring camber defect.

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Germany

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Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

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Germany

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A clamping ring machine is a system for the automatic production of clamping rings. Schmale Maschinenbau Gmbh is one of the leading manufacturers of clamping ring machines in Europe. On our clamping ring machines, the strip material is profiled, bent and cut. Automatically closures are supplied and welded. The finished clamping ring is calibrated and stored. Via a servo-electric transfer, all processing stations are connected to each other and operated simultaneously. Thus, cycle rates of up to 28 clamping rings per minute can be realized.

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Germany

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Freek pump and gas line heaters for trace heating are designed to regulate temperatures in order to prevent freezing or condensation in the line. As with all our heaters, these can be designed and produced to your bespoke specifications. A most frequent application for gas & pump line heaters the semi-conductor process in which gases such as Tetraethyl Orthosilicate (TEOS), Boron Trichloride (BCl3), Aluminium Chloride (AlCl3), Chlorine Triuoride (ClF3) and Dichlorosilane (DCS) condense at low temperatures. Should this occur, it could result in wafer defect. Gas and pump line heaters consistently heat the lines and provide a simple heating solution and prevent condensation build up. The optimum line temperature will vary depending on the process.

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Germany

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Also Slitting Lines do of course belong to the family of Cutting Lines. They are suitable especially for such customers who have to control a large portfolio of coil widths within their production. And if you build quality products you need quality even in your primary material. Finding it requires a good Steel Service Center but can be costly and unavailable at time of need. So why not cut your own coils? Our Slitting Lines are optimized for smaller batches and provide flexibility supporting your deadlines.

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Germany

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Our power supply lines and conductors are extremely rugged systems for supplying power and control signals to mobile equipment. They feature high transmission reliability and ease of installation and maintenance. And they are equally suitable for applications on cranes and other rail-mounted equipment. In harsh outdoor operating conditions and in dusty working environments. Depending on requirements, our power supply lines and conductors can be supplied in various designs with different numbers of poles.

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Germany

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Cable wire for overhead power lines according to EN 50189 - IEC 888 - ASTM B 498 SS4240805 - NFC 34-113

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Germany

CBG-DP-90 is a dense, refractory, self-flowing concrete with low cement content intended for use in aggressive environments, including contact with molten metals and slags at temperatures up to 1,900°C, especially for the production of monolithic linings of steel ladles, elements of the metal tract and as a repair concrete mass. It can be used for monolithic linings as well as for products of any configuration and complexity. — high temperature resistance — high temperature of liquid phase formation — high mechanical strength — high temperature of onset of deformation under load — does not contain substances that cause allergic reactions — resistant to molten metal, acid and alkaline slags Main application: ferrous, non-ferrous and glass industry, lining of melting aggregates in the production of mineral fibres etc.

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Germany

CBG-DP-82 is a dense fireproof concrete intended for monolithic lining of high-temperature equipment, especially lids of steel casting ladles, lids of intermediate ladles, reinforcing and working layers of steelworks equipment, as well as for the production of monolithic products operating at temperatures up to 1 .750°C. — high temperature resistance — high temperature at the onset of deformation under load — high mechanical resistance — does not contain substances causing allergic reactions.

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Germany

The Gneuss Processing Unit (GPU) is a modular configuration of different Gneuss products and technologies, which are combined in to a high performance extrusion line for the manufacturing of high quality products.

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Germany

The particleboard forming line consists of machines for forming and monitoring the particle mat. Additional devices for quality monitoring complete the function of Siempelkamp’s forming line. The plant modules can be adjusted to the respective requirements thus preparing the mat optimally for its compaction in a ContiRoll®. The equipment is designed to produce board thicknesses between 6 and 40 mm without any problem. A typical particle mat former consists of one or two mechanical mat formers for the core layer and two wind sifters for the top and the rear surfaces. The three-layer particleboard thus produced distinguishes by a homogeneous, core layer consisting of coarse particles and two surface layers, the particle size of which is decreasing from the core to the outer faces.

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Germany

Professional size reduction technology for the production of chips from dierent types of wood is at the beginning of particleboard production. The quality of the chips determines the quality of the panel. Anything neglected at this stage of the process cannot be made up later on. For this reason Siempelkamp oers the complete range of machines for the production of high-quality surface and core layer chips. With technology for the screening, cleaning, secondary crushing, storing, dosing, sifting, and, of course, chipping and chip transportation, the production of high-quality surface and core layer chips is guaranteed Features, Function Chip screening systems, perfectly tailored to the plant‘s capacity, divide the material ow into three fractions – nes, useable chips, and oversize chips. The separation in fractions leads to a very ecient complete process.

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Germany

The fully automated packaging of the nished product stacks constitutes an additional facet of the performances we provide to our customers. This type of automation creates the optimum packaging solution for transport, storage and further processing – from the simple securing of loads to weatherproof packaging that is ready for dispatch. The dierent procedures may be employed and exibly combined in the line in accordance with the customer's requirements. The following packaging methods are available to this end, among others: The dierent procedures may be employed and exibly combined in the line in accordance with the customer's requirements. The following packaging methods are available to this end, among others: Features and functions Complete stack handling, stack separation or merging Variable packaging solution, tailored to the product Full range of performances from simple load securing to weatherproof packaging that is ready for dispatch

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Germany

The cooling and stacking line, which is downstream of the ContiRoll, is the rst part of the nishing line. This is where the continuous process becomes a discontinuous one and the boards are cut from the endless mat. The cooling and stacking line is the rst section of an intralogistical concept that Siempelkamp develops with the customer: We work with the plant owner to dene the best master-board formats that will allow the later end-product formats to be made without ocuts. We develop all downstream processes for the master board and product on the basis of optimum material ows in constant dialogue with the customer. To this end, Siempelkamp sets up a team of experts that will act as the reliable partner throughout the process – from the intralogistical concept, technical implementation, assembly and commissioning/start-up to ongoing support.

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Germany

The cooling and stacking line, which is downstream of the ContiRoll®, is the rst part of the nishing line. This is where the continuous process becomes a discontinuous one and the boards are cut from the endless mat. The cooling and stacking line is the rst section of an intralogistical concept that Siempelkamp develops with the customer: We work with the plant owner to dene the best master-board formats that will allow the later end-product formats to be made without ocuts. We develop all downstream processes for the master board and product on the basis of optimum material ows in constant dialogue with the customer. To this end, Siempelkamp sets up a team of experts that will act as the reliable partner throughout the process – from the intralogistical concept, technical implementation, assembly and commissioning/start-up to ongoing support Features and functions Saw section Rejects area Cooling section High-stack forming

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Germany

MDF forming lines consist of machines for forming and monitoring the bre mat. Additional devices for quality monitoring complete the function. The plant modules can be adjusted to the respective requirements thus preparing the mat optimally for its compaction in a ContiRoll®. The equipment is designed to produce board thicknesses between 1.5 and 40 mm without any problem. The forming belt conveyor is a modular design as well tuned to plant output and feasible board formats. Features Forming belt with pneumatic tensioning station as well as electric drive station and integrated automatic reject m Integrated belt scale for controlling the mat former output to ensure consistent product quality Mat moisture meter Automatic edge trimming system ex prepress Monitoring equipment to prevent steel belt damage peak detectors metal detector

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Germany

The boards are trimmed, cleaned, checked and (if necessary) cooled in the nishing line. Features, function Any excess material caused by the decorative paper being larger than the carrier board is removed from edges on the nished boards in the edgetrimming unit. Rotating brushes then remove any residues that are clinging to the surface. A member of sta will visually assess the quality of the coated board on both sides at the inspection station. The boa station so that it can be inspected from the bottom. The board is then placed in the stack appropriate for its quality Advantages The modular design allows basic modules and optional modules to

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Germany

The long-wood line is designed for processing logs with lengths between 3 and 8 meters and diameters between 50 and 850 mm: With the log feed, step feeder, debarker, washing system, dosing system all the way to the highly-ecient disc chippers, the production of high-quality chips is guaranteed. Key features Feeding of wood by means of handling cranes or loading vehicles Robust chain cross conveyors for the direct feed of logs Buer capacity of up to 30 minutes/ 80 metric tons bone dry material Step feeder for absolutely consistent volumes Metal sensor and roller conveyor cleaning system Rotor debarker for eective debarking even at extremely low winter temperatures Robust drum chipper Advantages Highly controllable wood feed Ecient debarking Perfect chip quality thanks to the adjustability of to the feed material mixture Minimal ne material content High lling level and high utilization of chipper c High operational safety

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Germany

Excellent board qualities are only achieved when the endless particle mat is degassed and compacted before being transferred to the ContiRoll®. This is realised by the Siempelkamp prepress for particleboard production. Features, function An air evacuation zone, the angles and levels of which are adjustable. High-pressure zone incl. hydraulic position control Two circulating belts Belt cleaning systems incl. extraction system installed along all the belts Advantages Eective prevention of soiling or material jams No belt indents in the board surfaces Variants, options Endless air evacuation belt

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Germany

Design and production of press-systems for the rubber industry is one major core competences of Siempelkamp More than 100 years of experience in rubber press lines More than 100 years ago, we put in operation the first conveyor belt press on the market. Only 20 years later, the first large vulcanizing press with a closed frame construction went successfully in operation. Even today, our presses and systems for the rubber industry have unqiue advantages: Durability, speed, high availability and efficiency, which are the most important arguments for our customers to choose a Siempelkamp plant. Proven technology that is trusted in the rubber industry With our broad expertise in the fields of rubber processing industry, we are the world market leader for steel cord and conveyor belt presses. A large part of the conveyor belts used around the world are manufactured on our equipment. Despite heavy loads, these conveyor belts always have to have best straight-running stability.

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Germany

The surface-layer mat former (disc orienter) deals with the material ow from the metering bin infeed, the bin discharge front up to the orienter underneath. We usually employ a disc orienter to create surface layers as it enables high orienting degrees. These, in turn, are important to meet the relevant standard requirements for MOR and MOE in the boards’ main axes. Features Position-controlled, swivelling twin screw conveyor Bin metering belt, incl. weight-per-unit-area control Discharge front rollers, extremely wear-resistant DiscFormer incl. disc rollers Level and angle adjustment of the orienter head Advantages Most homogeneous density distribution inside the bin Orienter head adjustment enabling low dropping levels and perfect orienting of the strands in production direction Positioning of extremely large strands on the outer faces Careful strand treatment Simple, self-cleaning system

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