Non-ferrous metals - Import export

Golden anodizing specifically refers to creating a layer of golden oxide on the metal surface through the anodizing process. Golden anodized surfaces have a beautiful, metallic gold hue. The color is not only aesthetically pleasing but also provides additional durability and corrosion resistance to the metal.Decorative Purposes: Golden anodizing is often used for decorative purposes, such as architectural elements, jewelry, and consumer electronics. Functional Uses: Beyond aesthetics, it also serves functional purposes, such as preventing galling of threaded components and creating dielectric films for electrolytic capacitors. golden anodizing combines both functionality and aesthetics, making it a popular choice for various applications. Whether you’re looking to enhance the appearance of a product or improve its durability, golden anodizing is a versatile process that delivers impressive results.

Compact and very efficient. Our fully hydraulic mandrel bending machine delivers outstanding bend quality and very simple handling, with SPS control for preselection and storage of bending angles via a touch panel.

Stable, flexible and economical. This series will win you over with its special stability and performance. Individual pieces and small series can be produced in an extremely economical manner with this machine concept. The use of highvalue components ensure the machine's durability.

Accurate forming with fast tool change. Our type REB axial t form forming machines, with their compression power of up to 1,300 kN are particularly wellsuited to effortlessly master complex geometries. With up to 6 forming steps in combination with an additional clamping unit they will satisfy almost all requirements. The operation is simple and intuitive with a touch panel. The sequence control makes each separate movement of the respective forming step userfriendly and fully programmable individually. We offer the option to equip our systems with electric or hydraulicnumerical drives. These forming processes can be completed stepwise in transfer system to achieve very short cycle times. Simultaneous axis movements ensure fast production processes and an efficient and highly dynamic production.

Dimensions Depending on the required stamp power (material strength, material thickness, and part shape) Material All spring materials in soft and hard condition as well as quality steels with lower strengths and aluminum alloy and also special alloy Stainless steel up to 1900 N/m² Rubber-coated strip material Hardening Through external services Coating Fully or partly coated strip material In-house phosphating In-house stove-enameling Additional coatings through external services Specialities Fully automated manufacturing of components and mounting Fully automated welding Contact springs with contact rivet Bushes clinched, welded, and open Special processing like thread cutting, screw mounting, and rivets feasible Special packaging in blister pack, trays or magazines Rapid prototyping

On request, we can supply aluminium alloys in the form of rod or bar. These are available in most of the commercially available aluminium alloys. The tolerances of extruded aluminium rods and bars can also be further improved by subsequent drawing. In recent years, ALUnna has specialised in the production of rod and bar meeting the highest quality standards. If you require a specific delivery option for rod or bar such as special testing then we will definitely find a solution for you.

Buttweld fittings according to ANSI B 16.9 Extensive stock range in special materials We can deliver Buttweld Fittings in numerous dimensions and materials directly from stock at short notice. Pipe bends with different radii (seamless and welded), T-pieces, reducers and caps essentially make up the product groups Buttweld Fittings (buttweld fittings). We only deliver goods of European origin. Special materials In particular, we supply special materials, which are generally only rarely requested, at short notice from our extensive range in stock. The following special materials are available at short notice: Low Temp Steel A 420 WPL6 / WPHY52 Chrome-Moly A234 Alloy WP5 Chrome-Moly A234 Alloy WP11 Chrome-Moly A234 Alloy WP22

Fewer steps to the finished workpiece With t project you can see all the variables of the bending process before you start the production. Adapted to the material and collisionfree, it makes it possible to plan and execute complex bending geometries. The virtual bending simulation determines exact bending timings and cutting lengths; it also tests tube geometries in advance for feasibility. Tube data and bending results are documented with accuracy and they can then be replicated 100% . All the most common interfaces are available for the import and export of data and connection to BDE or ERP over the network.

Labelling systems can be integrated, whether it is laser, needle or inkjet, to mark and identify the tubes. Other options that can be integrated are welding seam detection, length control or measurement of processed tubes. The corresponding sensor and camera technology can be implemented for the specific product. The following step can be carried out without any problems, whether it is cutting, punching, deburring of holes or seal testing with external systems. Smart data evaluation All the systems can be equipped with different control and IPC panels. Interfaces to data caption systems for consumption and operation make the digitalization and evaluation of the data. Marking system, Welding seam detection, Camera control system, Internal and external cleaning processes, Cleaning and suction, Hole punching, Deburring – chamfering

The right system for every need There is a great variety of handling systems available, dependent on the length of the workpiece. For short tubes there are systems gripping from below with insertion axis and for long tubes there are systems handling from above. Both options can be used in our combination systems. They guarantee ideal access for the operator, so they can complete the setup and any maintenance operations in the best possible way. Transfer stations, turning modules for processing the tube in both directions within an installation and multiple grippers are available for optimized processes. Handling robots from many different manufacturers can also be integrated. The robots are used to move tubes/workpieces. A preassembly of different workpieces is also feasible in this case. The various components can be sorted using sensors and robots.

Clean, efficient, versatile. transfluid's knife cutting method is ideal for postbending cuts. Even with extreme geometries it is possible to have perpendicular cuts with sharp edges. In both cases both chips can easily be detected in the process. Extreme requirements are also not a problem, as up to two blades can be used. An internal mandrel can also optimise the process.

Created for precision. Our chipless orbital cutting machines make precise cutting results possible. Your tubes can then be directly processed further and for instance be formed straight afterwards. That saves time and money.

In form, double strength. For the optimum processing of your individual requirements we simply combine our transfluid forming techniques, as simple as that, in particular the axial forming and the rollforming. The additional clamping unit makes even extreme forming feasible in one work sequence. The cutting before the axial tube forming is also possible, as well as the rollforming of a preformed geometry. That saves you valuable time. A strong partnership axial forming and rollforming. Our t form combination machines is the perfect union of axial and rolling tube processing, with up to 6 axial forming steps, two rollforming stations, two powered tool holders for flange orientation and an additional clamping unit. The horizontal clamping system makes the processing of bent tube geometries possible.

Powerful and fast forming. The type UMR tube forming machine uses smart operating technology with many preset settings that can be retrieved automatically to achieve perfect mirrorlike surfaces. When producing flaring with 20°90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools the machine can also close tube ends.

All the options in one single machine forming, cutting, postbending cutting, threading. Our rotational technology increase the possibilities of forming on tubes with minimal expenditure on tools. All the drives are servoelectric by design and, if needed, CNCoperated. In our SRM typeforming machines, all the settings are preloaded, so there is no longer any need for costly adjustments. Different tool variants further expand the processing possibilities for chipless cutting or postbending cutting. The machines can produce internal and external profiles and can also roll in synchronicity thanks to a special tool head (inside/outside).

Maximum bending freedom. The robotic bending technology combines the greatest versatility in manufacturing steps and simple handling. The robotic head is equipped with a clockwise and counterclockwise bending head, so that bending can happen in both direction once clamped. The eight synchronized and fully electric axes give maximum versatility when processing tubes. The bending process on tubes, including the processing at the ends and addon component can be done without any problems. The addon components can be positioned automatically, if needed. A radii/plane changer with up to 6 tools per bending system is integrated to give maximum flexibility..

We have developed these t bend machine solutions strong> for fast and efficient processing times. They are specifically tailored to the challenges of individual bends. Whether the system is manual or automated, they will deliver the best possible results. Highly efficient This manufacturing accelerator offers the profitable efficiency of our high performance bending machines for the manufacturing of hydraulics fittings together with Top Speed that is what the "AB" series stands for. For individual bends from 1xD to 1,500 mm bending radius for small and large radii, for demanding materials with thin walls, the high performance (HP) machine series guarantees the perfect bending result.

The smart companion for many different sites a great variety of machine sizes are available, from 6 mm to 115 mm. This unmatched, tried and tested transfluid classic is a compelling option, thanks to its many benefits, its good price/performance ratio, its very simple, but effective technology and unique quality.

(Socked-Weld-Fittings) Straight from our warehouse We always have numerous versions of weld-in fittings (ANSI B 16.11) available in our extensive warehouse in Kamen. We can also supply you at short notice. We only deliver goods of European origin. 3 types of reducing inserts Insert reducers are available in three different types (see technical data sheet in the download area). Standards and special requests We supply weld-in fittings as standard in two pressure levels (3000 lbs and 6000 lbs) and in all common materials. We can also supply 9000 lbs and special materials if required. Technical specifications You can find more details, technical data and dimensions in our data sheet "Weld-in fittings" in the download area. We will be happy to provide you with information on special dimensions and custom-made products on request.

We offer a great variety of loading systems for all the machines, dependent on the material, tube diameter and tube length. Tubes that have already been formed and with added components can also be loaded without any issues. The appropriate orientation is therefore very important, when loading the tube into the production cell. External workpieces, such as nuts, flanges, supporting sleeves can be added to the system in a controlled manner and included in any subsequent processing steps. A great variety of loading volumes is possible. Step feeder, Conveyor feeder, Chain feeder, Swivel arm feeder, Loading tables, Bowl feeder, Alignment station

ENGRAVING TOOLS For engraving plastics and non-ferrous metals. The width must be ground by you, to suit your requirements.Engraving cutter and engraving stylus: For engraving plastics and non-ferrous metals. The ""typeface width"" must be sanded down in-house. Engraving cutter 60 °, point angle 60 °, number of teeth 1, spiral angle 30 ° r."

Cut-To-Length Lines are core competence at GSW. They belong to the family of Cutting Lines and are designed to process diverse materials out of steel, non-ferrous metals or aluminum and precisely cut a coil into sections of equal length (which is where the name comes from). Starting with narrow slit strip and finishing somewhere beyond 2000mm width – our Cut-To-Length Lines always know how to shine in this process.

As a competent industrial partner, we produce stamped, bent-wire and formed components from stainless steel, non-ferrous metals and regular steel in a consistent quality. Dependability and flexibility characterize our performance. Our experience and technical know-how enable fast response and economical pricing. Benefit from the experience our staff have gathered with these products. We can competently process small as well as large orders. Possible material thicknesses: 0.5 to 4.5 mm. Possible materials: Regular steel, stainless steel, brass, copper, light metals. Available with all standard surfaces.

We process the following materials: ■ chrome-nickel steel ■ various types of steel ■ non-ferrous metals ■ various aluminium alloys steel processing, stainless steel, machine engineering, tool engineering, metal processing, sheet steel processing, material 16 Mo3, Hardox, 1.4301, 1.4571, 1.4404, S355, S235, metal products, steel products, supplier construction machinery, power station, energy station, offshore equipment, pipes, steel halls, metal construction, profiles, handrails, balconies, stairs, roofing, pallet warehouse, pallet inverters, scrap conveyors, transport racks, special frames, devices, die blocks, barrel press, fork shoes, fork extensions, industrial gates, fences, customized constructions, industrial service, furnaces, playgrounds, sports fields, cladding, casing, housing, covers, noise-protection cabins, machine frames, large milled parts, conveyor technology, conveyor line, plunge pools, tank barrels and much more

The nozzle consists of two counter-rotating nozzle housings into which the nozzle tubes are inserted with a connection for screw-in round jet nozzles. A special packing sealing system inside the nozzle housings ensures protection during operation and prevents the ingress of contaminants. In front of and behind the nozzle housings are spacers (basket system) to prevent the nozzle tubes from hitting the well wall. In addition, for best cleaning results, the temperature of the medium should be between 3 and 30°C.

Optimum surface cleaning with KAMAT high-pressure rotating nozzles In order to ensure a surface treatment with excellent results and within a reasonable time, we have developed special externally driven rotating nozzles suitable for our high pressure pumps: Depending on the customer's requirements, our nozzles can be driven pneumatically, electrically or hydraulically. With traditional, self-powered rotating nozzles, the water jet hits an angle before it exits the nozzle, causing the nozzle to rotate. Driving the rotating nozzle causes the water jet to lose energy and is therefore much less efficient. Our externally driven rotary nozzles concentrate the hydraulic energy entirely on the machining process. KAMAT rotating nozzles provide coherent jets that can be moved precisely and quickly over large areas. In the case of externally driven rotation, the hydraulic energy is used entirely on the surface being sprayed, giving excellent and efficient results on surfaces.

Custom-designed clamping systems for pipes, tubes, hoses, cables and other components according to customer`s specifications or based on STAUFF developments, made of thermoplastics, metals and non-ferrous metals. Accessories such as weld plates, cover plates, bolts as well as rubber inserts are available on request.