Metal press - Import export

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

Item No.: 916070 Tensioning cord Specification Tensioning cord Braided elastic cord, with press-fitted metal crown Model type: C (Customised) Dimension: Diameter approx. 5.5 mm Material: Polypropylene Colour: beige Property: elastic Packaging: loose in cardboard box Note Features: Press-fitted metal cap

Siempelkamp is number one in tailor-made plants for the leading manufacturers of pipeline pipes. These large-diameter pipes with longitudinal weld seams are manufactured using crimping, U-forming, and O-forming presses. Compared to other processes on the market, these three presses achieve high production outputs of up to 30 pipes per minute regardless of the pipe diameter. For these large presses featuring our proven metal frame construction, the heavy component parts and tools are manufactured in our in-house foundry. The three hydraulic presses present the essential forming units of a modern production line for longitudinally welded pipes with lengths of up to 18 m in three forming steps. For each of the three forming steps, Siempelkamp oers the optimal press and the associated equipment for the forming line (e.g., pipe transport, lubrication, measuring).

Pioneering partnerships: Networking in our industry Siempelkamp actively contributes to the development of the industrial use of composite components with funding projects, cooperations with universities and industry partners as well as memberships in associations. Current R&D topics are for example: the manufacture of large-area structural components for the aerospace industry the integral construction approach, which combines several functions in one componen the further development of thermoplast forming for the industrial process the production of hybrid components made of ber reinforced plastic and metal for the automotive industry Through our active cooperation in associations, we are shaping the future of composite production. As a part of the competence network CFK Valley e.V., we contribute with our experience to the construction of presses for the practical application of ber composite and other lightweight construction technologies in the aircraft and automotive industry.

The O-forming press applies a press force of 4,000 metric tons per meter of pipe. This is necessary to form today’s material grades above X100 to the desired round shape at the optimum level of reduction. The control concept with (patented) multi-cylinder parallelism control ensures that the moving beam maintains a position parallel to the press table with a tolerance of +/-1 mm/m over the entire length. Combined with our tools, this results in a precise pipe gap which leads to signicant time and material savings for the subsequent welding process. The intelligent sensor and control concept of all main cylinders ensures that dierent sheet lengths (e.g., residual lengths) can be processed. The press is powered by either conventional drive concepts or via frequencycontrolled drive concepts. Our ECO Drive uses the high moving load of the moving beam to generate energy during the controlled quick lowering of the beam. This energy is fed back to the power network.

Economic and safe: Hydraulic bolt tensioning systems Single clamps or small clamps for opening and closing reactor pressure vessels or other primary circuit components As a specialist for the design, construction, supply and maintenance of highly automated bolt tensioning systems, we offer our customers demand-oriented solutions for opening and closing pressurized and boiling water reactors as well as other primary and secondary circuit components in nuclear power plants. Our range of services includes single and multiple bolt tensioning devices, bolt turning and handling systems, bolt and blind hole cleaning systems. Siempelkamp bolt tensioning machines reduce your operating sequences for opening and closing to less than 50 % compared to conventional methods

A press for all processes Beside the pressing systems for industrial production, Siempelkamp manufactures laboratory press systems – both “try-out” presses for laboratoryscale tests with a starting pressing force of 150 t as well as presses for “fullscale testing”. The laboratory press systems are designed for maximum exibility. With it, all processes of composite production can be investigated. For example, it can be investigated whether press technology is an economic alternative for “autoclave” processes. All processes SMC with glass ber or carbon ber RTM PCM Organo-sheet consolidation Thermoplast forming Hybrid forming Integrated molding and joining of hybrid materials All control methods Force control with position monitoring Position control with force monitoring Each process step can be individually dened and programmed: All relevant process data are recorded and displayed.

The SMC presses from Siempelkamp are designed in such a way that they can also be used for the RTM process. Short cycle times Since the SMC process is predominantly used in the production of high quantities, apart from precision, a short cycle time plays a important role. And since the compound material is chemically reactive, the time window for achieving an optimum surface quality is also small. The advantages of the Siempelkamp presses: they apply the force extremely quickly to the product, because they close at a very high speed decelerating just before reaching the end position. Depending on the level of automation, the tool change is done automatically – just 120 seconds later the next part can be produced! No stress The precise positioning of the ram plate ensures that the tools are precisely aligned to each other during the complete press stroke – not just on the last millimeters. Under all operating conditions the tools remain parallel.

Fiber-reinforced composites are in demand in all high-end industries in which light weight and at the same time high durability under dynamic load ensure competitive advantages Efficient and reliable press technology for fibre composite plants Whether glass fibre reinforced plastic (GRP) or carbon fibre reinforced plastic (CFRP): The valuable material is mainly used in application fields where weight reduction, fuel consumption,anti-corrosion characteristics and other stress resistency feauters are in focus. The name Siempelkamp also stands for solid and precise technologies in these presses and handling systems as well as for high flexibility due to its suitability for all composite applications such as sheet molding compounds with glass or carbon fibers (SMC), prepreg compression molding with short, long or continuous fibers (PCM), resin transfer molding (RTM), and thermoplastic forming.

With the ring rolling mill Siempelkamp completes its range of products for the manufacture of rings. From forging the pre-forms to manufacturing the ring blanks to ring rolling, we supply everything from a single source. Siempelkamp’s ring rolling mill manufactures seamless rings made of steel and special materials such as nickel-base, titanium, or aluminium alloys using maximum radial and axial pressing forces. The radial pressing force is hydraulically generated and applied to the part via a mandrel roll. Radial rolling is carried out by reducing the roll gap between the driven external roller and the mandrel roll. The axial pressing force is also hydraulically generated and applied to the part via the upper axial roller. Axial rolling is carried out by means of the vertical forward feed of the upper axial roller. A centring device provides for the correct position of the ring during the rolling process.

Application areas for straightening presses include the sheet metal processing industry. Here, this type of press is used for the straightening of semi-nished products, such as the levelling of uneven sheet metal and slab surfaces, which are used in subsequent processes. In addition to high straightening accuracy, Siempelkamp straightening presses provide a broad straightening spectrum and high exibility in the further processing of sheet metal. For materials with a tensile strength of 1,300 N/mm2, sheet metal with a thickness of approx. 300 mm can be processed To do so, the presses are equipped with one or several straightening rams which can be operated together or individually. The pressing force needed for straightening is applied across the entire press width. Sheet metal can be straightened by cold or warm forming with sheet temperatures of up to 600°C.

The perforated metal planks, type BN-O33 “Noppe, offen” combines top and bottom pressed nubs with a hole diameter of 8 mm: This provides excellent stability and drain holes for a good drainage effect. In combination with the profile BN-O33vi for steps with vi-nosing or the closed profile BN-G33 it results in many applications and variations.

Marinas, sports facilities or boat and canoe jetties. Landing stage gratings are the best flooring for such systems and at the same time enhance each construction project with the unique appearance. Instead of cross bars, rounded brackets 20 x 10 x 2 mm are pressed into the bearing bars so that trouble-free walking is possible even without shoes. — perfect for floor coverings that are walked on withou shoes — high load capacity at low weight — Corrosion resistant because of hot-dip galvanization according to DIN EN 1461

Canted profiles in XXL We cant almost every profile with our special tools. Most of the machines used at Göcke are specially constructed; tools for the sheet metal bending presses as well as stencils for sheet metal blanks are self-produced in-house at Göcke. At Göcke Umformtechnik, every desire of the customer and wish for appointments is turned into reality on modern DNC-controlled sheet metal bending presses. For this, we have available an extensive store depot, even special grades. - Cant profiles up to 21 m - Presses up to 3,000 t