Industrial pressing - Import export

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

Economic and safe: Hydraulic bolt tensioning systems Single clamps or small clamps for opening and closing reactor pressure vessels or other primary circuit components As a specialist for the design, construction, supply and maintenance of highly automated bolt tensioning systems, we offer our customers demand-oriented solutions for opening and closing pressurized and boiling water reactors as well as other primary and secondary circuit components in nuclear power plants. Our range of services includes single and multiple bolt tensioning devices, bolt turning and handling systems, bolt and blind hole cleaning systems. Siempelkamp bolt tensioning machines reduce your operating sequences for opening and closing to less than 50 % compared to conventional methods

Pioneering partnerships: Networking in our industry Siempelkamp actively contributes to the development of the industrial use of composite components with funding projects, cooperations with universities and industry partners as well as memberships in associations. Current R&D topics are for example: the manufacture of large-area structural components for the aerospace industry the integral construction approach, which combines several functions in one componen the further development of thermoplast forming for the industrial process the production of hybrid components made of ber reinforced plastic and metal for the automotive industry Through our active cooperation in associations, we are shaping the future of composite production. As a part of the competence network CFK Valley e.V., we contribute with our experience to the construction of presses for the practical application of ber composite and other lightweight construction technologies in the aircraft and automotive industry.

A press for all processes Beside the pressing systems for industrial production, Siempelkamp manufactures laboratory press systems – both “try-out” presses for laboratoryscale tests with a starting pressing force of 150 t as well as presses for “fullscale testing”. The laboratory press systems are designed for maximum exibility. With it, all processes of composite production can be investigated. For example, it can be investigated whether press technology is an economic alternative for “autoclave” processes. All processes SMC with glass ber or carbon ber RTM PCM Organo-sheet consolidation Thermoplast forming Hybrid forming Integrated molding and joining of hybrid materials All control methods Force control with position monitoring Position control with force monitoring Each process step can be individually dened and programmed: All relevant process data are recorded and displayed.

The SMC presses from Siempelkamp are designed in such a way that they can also be used for the RTM process. Short cycle times Since the SMC process is predominantly used in the production of high quantities, apart from precision, a short cycle time plays a important role. And since the compound material is chemically reactive, the time window for achieving an optimum surface quality is also small. The advantages of the Siempelkamp presses: they apply the force extremely quickly to the product, because they close at a very high speed decelerating just before reaching the end position. Depending on the level of automation, the tool change is done automatically – just 120 seconds later the next part can be produced! No stress The precise positioning of the ram plate ensures that the tools are precisely aligned to each other during the complete press stroke – not just on the last millimeters. Under all operating conditions the tools remain parallel.

Fiber-reinforced composites are in demand in all high-end industries in which light weight and at the same time high durability under dynamic load ensure competitive advantages Efficient and reliable press technology for fibre composite plants Whether glass fibre reinforced plastic (GRP) or carbon fibre reinforced plastic (CFRP): The valuable material is mainly used in application fields where weight reduction, fuel consumption,anti-corrosion characteristics and other stress resistency feauters are in focus. The name Siempelkamp also stands for solid and precise technologies in these presses and handling systems as well as for high flexibility due to its suitability for all composite applications such as sheet molding compounds with glass or carbon fibers (SMC), prepreg compression molding with short, long or continuous fibers (PCM), resin transfer molding (RTM), and thermoplastic forming.

Application areas for straightening presses include the sheet metal processing industry. Here, this type of press is used for the straightening of semi-nished products, such as the levelling of uneven sheet metal and slab surfaces, which are used in subsequent processes. In addition to high straightening accuracy, Siempelkamp straightening presses provide a broad straightening spectrum and high exibility in the further processing of sheet metal. For materials with a tensile strength of 1,300 N/mm2, sheet metal with a thickness of approx. 300 mm can be processed To do so, the presses are equipped with one or several straightening rams which can be operated together or individually. The pressing force needed for straightening is applied across the entire press width. Sheet metal can be straightened by cold or warm forming with sheet temperatures of up to 600°C.

The installation system consists of high-quality NiroTherm® Industry press fittings with a red sealing ring made from FKM (Fluoro carbon) and NiroTherm® stainless steel system pipes. The system is made from the material number 1.4301 (AISI 304). NiroTherm® Industry offers installers therefore an attractive alternative to commonly used materials for closed systems that needs considerably less insulation work against corrosion. NiroTherm® Industry system press fittings are marked on the outside with a read "HT" and a red dot.

The premium installation system consists of high-grade NiroSan®-Industry press fittings with a red moulded sealing ring made from FKM (fluoro and perfluoro elastomers) for temperatures of up to 200 °C and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® Industry press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® Industry press system and its components are certified in accordance with the rules and regulations of all important British and Continental certification bodies.

The SANHA®-Therm Industry installation system consists of tried and trusted SANHA®-Therm Industry system press fittings with a red moulded FKM (fluoro and perfluoro elastomer) sealing ring for high temperature applications and SANHA®-Therm carbon steel system pipes.

The premium installation system consists of high-grade NiroSan®-Industry press fittings with a red moulded sealing ring made from FKM (fluoro and perfluoro elastomers) for temperatures of up to 200 °C and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® Industry press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® Industry press system and its components are certified in accordance with the rules and regulations of all important British and Continental certification bodies.

The premium installation system consists of high-grade NiroSan®-Industry press fittings with a red moulded sealing ring made from FKM (fluoro and perfluoro elastomers) for temperatures of up to 200 °C and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® Industry press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® Industry press system and its components are certified in accordance with the rules and regulations of all important British and Continental certification bodies.

The premium installation system consists of high-grade NiroSan®-Industry press fittings with a red moulded sealing ring made from FKM (fluoro and perfluoro elastomers) for temperatures of up to 200 °C and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® Industry press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® Industry press system and its components are certified in accordance with the rules and regulations of all important British and Continental certification bodies.

The premium installation system consists of high-grade NiroSan®-Industry press fittings with a red moulded sealing ring made from FKM (fluoro and perfluoro elastomers) for temperatures of up to 200 °C and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® Industry press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® Industry press system and its components are certified in accordance with the rules and regulations of all important British and Continental certification bodies.

The premium installation system consists of high-grade NiroSan®-Industry press fittings with a red moulded sealing ring made from FKM (fluoro and perfluoro elastomers) for temperatures of up to 200 °C and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® Industry press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® Industry press system and its components are certified in accordance with the rules and regulations of all important British and Continental certification bodies.

The premium installation system consists of high-grade NiroSan®-Industry press fittings with a red moulded sealing ring made from FKM (fluoro and perfluoro elastomers) for temperatures of up to 200 °C and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® Industry press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® Industry press system and its components are certified in accordance with the rules and regulations of all important British and Continental certification bodies.

The premium installation system consists of high-grade NiroSan®-Industry press fittings with a red moulded sealing ring made from FKM (fluoro and perfluoro elastomers) for temperatures of up to 200 °C and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® Industry press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® Industry press system and its components are certified in accordance with the rules and regulations of all important British and Continental certification bodies.

The piping system consists of high-quality NiroSan® SF press fittings with red moulded sealing rings made of FKM and NiroSan® stainless steel system pipes according to EN 10312. Specially made for all applications that require silicone free components. Silicone-free moulded sealing rings are ideally suited to applications such as varnishing and painting industries. All NiroSan® SF press fittings are made of the material 1.4404 / AISI 316L (for moulded fittings) and 1.4408 (for threaded fittings and stainless steel precision castings). The material contains a minimum of 2.3 % molybdenum and a lower carbon content than the conventional steel quality 316. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance.  Certified in accordance with all relevant national and European certification bodies.

Eickhoff planetary gearboxes are ideal for driving large industrial plants. With our roller press gears of the new ED series we cover a wide torque range from 220kNm up to more than 7,000kNm. The special non-contact sealing system also makes our gearboxes very low maintenance. Convince yourself of the efficiency of our roller press gears, which are used for the crushing and grinding of raw materials. If necessary, we will adapt the gearbox to your requirements and develop the entire drive concept together with you. All our gearboxes can be equipped with an additional sensor system, which enables a permanent monitoring of the operating status. This allows operation-relevant risks to be detected at an early stage in order to counteract a possible unexpected machine failure. Advantages at a glance: — Compact design with highest power density — Reliable and low maintenance — Flexible design variants and accessories — Large capacity range