Extraction systems - Import export

FRICKE dosing systems make it possible to integrate rush orders into the ongoing production process without interruption, allowing schedules and workflows to be adhered to. Thanks to extensive accumulation sections for mixing containers and multi-pot mixtures, unattended night-time operation is also possible. The batch management software ensures that all orders are processed safely and efficiently. ■ 40 fully automatic mixing recipes during the unattended night shift ■ 2000 dosing cycles per day ■ for liquid dosing up to 120 kg batch size ■ 150 kg scale, 0.1 g indicated scale resolution ■ dosing accuracy +/- 0.5 g ■ DN 8/15 valve ■ high dosing speed through parallel dosing on several scales ■ barcode assisted dosing ■ individual container transport systems ■ integrated, environmentally sound ■ extraction system directly at the dosing point ■ optional: Pipe system engineering and execution ■ Ex protection according to Atex

FRICKE dosing systems make it possible to integrate rush orders into the ongoing production process without interruption, allowing schedules and workflows to be adhered to. Thanks to extensive accumulation sections for mixing containers and multi-pot mixtures, unattended night-time operation is also possible. The batch management software ensures that all orders are processed safely and efficiently. ■ 40 fully automatic mixing recipes during the unattended night shift ■ 2000 dosing cycles per day ■ for liquid dosing up to 120 kg batch size ■ 150 kg scale, 0.1 g indicated scale resolution ■ dosing accuracy +/- 0.5 g ■ DN 8/15 valve ■ high dosing speed through parallel dosing on several scales ■ barcode assisted dosing ■ individual container transport systems ■ integrated, environmentally sound ■ extraction system directly at the dosing point ■ optional: Pipe system engineering and execution ■ Ex protection according to Atex

FRICKE dosing systems make it possible to integrate rush orders into the ongoing production process without interruption, allowing schedules and workflows to be adhered to. Thanks to extensive accumulation sections for mixing containers and multi-pot mixtures, unattended night-time operation is also possible. The batch management software ensures that all orders are processed safely and efficiently. ■ 40 mixes automatically in night mode ■ 2000 doses per day ■ Liquid dosing up to 25 kg batch size ■ Scales with 30 kg or 60 kg capacity and 10 mg or 20 mg indicated scale resolution ■ 50 mg or 60 mg dosing accuracy ■ DN 8 valves ■ Parallel dosing for high speed ■ Barcode-supported dosing ■ Customisable system sizes and container transport systems ■ Integrated environmentally friendly extraction system ■ Ex protection according to Atex

Dosing systems for production mixtures up to 1500 kg batch size Our machines offer a wide range of options for process optimisation. Equipped with valves of different sizes, they ensure maximum speed and accuracy. The use of several scales in one system significantly increases productivity, creates free capacity and enables on-time production with a 50% increase in output. ■ up to 16 fully automatic mixing recipes during the unattended night shift ■ scale sizes: 300/600 kgs; 1 g / 2 g indicated scale resolution ■ dosing accuracy: +/- 5 g / +/- 6 g ■ parallel dosing on several scales ■ valve sizes from DN 15 to DN 50 ■ fast adaptation to dosing containers between 75 litres and 600 litres ■ barcode assisted dosing ■ individual container transport systems ■ integrated, environmentally sound extraction system directly at the dosing point ■ Pipe system engineering and execution ■ Ex protection according to Atex

For manual grinding work with hand grinders. The grinding tables have an integrated extraction system and work with direct air feedback. Grinding table type ST 20 Three standard working widths are available: 1500, 2000 and 2500 mm. The grinding tables are made of galvanised sheet steel and are painted. The workpieces are supported by a wooden grating with defined gap spacings. The filter elements are located under the wooden grating. Cleaning is performed by a pneumatically driven device. Fan and controller are arranged at the side. A tool support is located above the fan. The grinding tables are also optionally available with work booth and lighting. Equipment Optional versions

Standard advantages: RTS-Rotation – low-maintenance dry spray booth Overspray dry separation demonstrates its strengths in practice above all when relatively large quantities of paint have to be processed and the overspray portion cannot be reduced any further. Spray booth with dry separation are usually equipped with disposable filters or manually regenerative filters. These cause costs for spare filters, maintenance and disposal. In addition to that, operation has to be interrupted in order to exchange the filters. The ‘RTS rotation’ system was developed by Rippert in order to reduce these costs and tooling times. Maintenance intervals and filter service lives are prolonged significantly in comparison with conventional systems due to the new brush pre-filtration. How the ‘RTS-Rotation’ system works Overspray separation in the RTS-Rotation system takes place by means of a pre-filter and a fine filter stage. The pre-filter stage is formed by vertical, slowly rotating brush rollers. The bristles present a very large total surface area and absorb the adhesive particles from the overspray. During the slow rotation, the paint particles can dry on the tips of the bristles. This results in slowly growing cakings on the bristles. Scrapers are mounted in the area behind the brush rollers that continuously remove these cakings from the bristles. The dislodged, hardened material falls into the drawers arranged under the brushes and can thus be simply disposed of. The dry paint dust may often be disposed of as ‘commercial waste’. The brushes otherwise require little maintenance and do not need to be exchanged or renewed. The fine filter stage is formed by a special fleece filter, which is arranged above the brush rollers and must be manually maintained or exchanged in the standard version. The maintenance intervals depend on the paint material used. Automatic cleaning or an external fine filter with automatic cleaning is also possible as an option. Over 10 years of operational experience shows that around 75 to 95% of the overspray is separated out by the pre-filter stage and the rest by the fine filter stage. The degree of separation depends strongly on the type of paint and the drying reactivity during the flying phase. Use of the RTS-Rotation with the following paints Before practical use, the paints are tested and approved in Rippert’s own pilot plant. Stove enamels and 100% UV paint systems cannot be used. The horizontal version Furthermore, it is possible to use the system as a horizontal underfloor extraction system. This version is used, for example, by a machine manufacturer for large parts. In addition, a drag conveyor with gulley extraction is used there in order to automatically transport the particles cleaned off the brushes out of the pit. Conclusion The RTS-Rotation system is particularly useful when relatively large quantities of paint with an unavoidable overspray portion have to be processed, as otherwise a great deal of residual waste would result using conventional technology. Compared to water-sprinkled spray walls and normal dry spray booths the amortisation period is shorter; it is frequently less than two years.

The correct air budget is an often underestimated quality factor in surface treatment technology. Where heating, cooling, movement and filtration is concerned, a great deal of energy can be saved with innovative solutions. Supply air systems replace extracted air quantities and ensure: Supply and exhaust air systems Supply air systems ensure draught-free and clean ventilation of work rooms, while high-efficiency exhaust air systems with fans and filter systems are responsible for the necessary air exhaust. This takes place with the lowest possible use of energy and with the longest possible intervals between maintenance and cleaning operations. We also offer intelligent air solutions for dryers, pretreatment plants and cooling zones. Heat recovery A further important point is heat recovery. We can achieve up to a maximum of 80% heat recovery with the most diverse systems. Cross-current, rotary heat exchanger, heating pipe or circulatory systems – they all have their own advantages and efficiencies, which we integrate according to requirements during the planning of the plant.

In addition to our extensive range of wheels and tyres, we also offer RolkoSMART: a modern and reliable system for tyre filling. With a filling made of soft-elastic polyurethane foam, we fully replace the air in your tyres, making the pneumatic tyres of your wheels 100% puncture-proof, fail-safe and almost maintenance-free. With that punctures, damages and breakages are a thing of the past. With our professional tyre filling system, we extract the air from your pneumatic wheels and inject a soft elastic two-component filling based on polyurethane into the tube. After curing for approx. 24 hours, the wheels have running properties similar to air wheels, but are 100% puncture-proof, more robust than polyurethane wheels and show excellent durability as well as low wear. Would you like an offer for the filling your wheels? Just contact us!

Wet electric lters are required where high demands are made on the levels of separation of aerosols, ne dusts and so on. Wet electric lters may be synergistically integrated into Siempelkamp's press extraction systems. Features Optimum performance through integration of the wet electric lters into the press extraction systems Water-circulation system for press extraction systems and wet electric lters Advantages Lower investment costs through integration High aerosol-separation levels (blue haze) High dust-separation levels Options Unscrubbed gas volume ows from 70000 Bm³/h to 150000 Bm³/h* *) Bm³ = cubic metre at operating pressure

We have developed the Siempelkamp press extraction systems especially for ContiRoll® presses and adjusted them to the particleboard, MDF and OSB production plants. Being a manufacturer and supplier of ContiRoll® presses, we are able to suit the extraction systems to our presses. We have been able to trace the emission sources thanks to our experience gained from the commissioning of almost 300 ContiRolls® over the past 30 years. Consequently, we have developed special extraction systems, which are generally able to extract the fumes direct. The concept results in a signicantly improved air quality in the vicinity of our presses as well as in the production hall. Moreover, the emission of solids resulting from the technological process have been localised accordingly and are collected by specially developed extraction hoods. This results in an excellent system uptime.

Excellent board qualities are only achieved when the endless particle mat is degassed and compacted before being transferred to the ContiRoll®. This is realised by the Siempelkamp prepress for particleboard production. Features, function An air evacuation zone, the angles and levels of which are adjustable. High-pressure zone incl. hydraulic position control Two circulating belts Belt cleaning systems incl. extraction system installed along all the belts Advantages Eective prevention of soiling or material jams No belt indents in the board surfaces Variants, options Endless air evacuation belt

The trimming saw is installed downstream of the last surface-layer mat former, cutting the strand mat precisely to the required width. Two motor-adjustable saws, one each located on either side of the belt, cut the strand mat to the dened width. The trimming waste is discharged through a hopper and recycled to the mat former bins. Features Motor-adjusted saw blades incl. distance measurement Movable mat edge retainers to ensure high-quality cuts Lateral pressure rollers ex saw compact and smoothen the mat edge Movable extraction system adjustable to mat thickness Advantages Recipe-related adjustment of all adjustable axes Eective strand extraction

A homogeneous compaction of the formed mat is indispensable because this is the only way to realise high production speeds and smooth mat transfer to the ContiRoll®. Adequate compaction is provided by the prepress suitable for the production of MDF from 1 to 42 mm. Features, function Two air evacuation zones, the angles and levels of which are adjustable 1.1. zone 1 with a long degassing section incl. a dust extraction system (optional) 1.2. zone 2, medium-pressure zone and degassing via pressure rollers High-pressure zone incl. pressure rollers and hydraulic position control Three circulating belts 1.1. upper air evacuation belt for the degassing zone incl. motorised belt tracking 1.2. perforated press belt (top strand) for the medium- and high pressure zones 1.3. press belt (lower strand) to relieve the circulating forming belt Belt cleaning systems incl

VENTAPP radial fans are used in wood-processing plants where air or loaded air is conveyed under increased pressure. They convey gases, bres, and particles; they are used for wetting, drying or ltering of media. In energy plants, in bre drying, for mat formers and dust extraction systems they form integral parts of Siempelkamp plants. Features Pressures beyond 20,000 Pa Temperatures up to 700 °C Impeller wheel diameters up to 3,150 mm Circumferential speed up to 200 m/s Gas-tight and pressure-resistant design ATEX Advantages High eciency Smooth operation Robust design Low caking, high wear resistance High dependability and operational safety Diverse accessories Maintenance and repair service Variants Drive type Casing positioning Size of all components Angular position Material Colour

The filter housing is made of sturdy steel plate with a reinforcement of structural steel frame. Equipped with inlet and outlet openings for the dusty or filtered air. The inspection cap is used to control the automatic filter and has a flap for access to the built-in filter cartridges. These are made of folded polyester material having a filter area of each of 8 and 14 m². Provided with upper and lower reinforcing rings of plastics material for fastening in the holders. The dust drawer is equipped with wheels, allowing easy extraction during disposal of the dust. The centrifugal fan with a flanged electric motor and the fan / motor unit is built up in the filter housing - the motor is bolted with its flanges on the filter housing and surrounded by the sound enclosure.