Bands - Import export

Heating bands are the ideal solution for the heating of tubes an cylinders. Mica band heaters, frequently used as nozzle heaters, are made with a plastic-tight stainless steel casing. Such mica heating bands are in many dimension available from stock. The Ceramic heating band type is suitable specially for applications with high watt density and therefore for higher temperatures. Ceramic band heaters, also known as ceramic ring heaters or cylindrical ceramic sectional heaters, are attached to the contact surface by means of a clamping mechanism. A preferred field of use for ceramic band heaters is the heating of plasticising cylinders, bushings and nozzles of injection moulding machines and screw barrels of extrusion machines. For thermal optimization and process control ceramic band heaters can also be offered with insulation jackets or air cooling.

Standard equipmentwith tilting alu sliding table 1000x800 mm Cutting height 424 mm Cutting length 700 mm Roller diameter 500 mm Saw band length 3720 mm a) for three-phase current 400 V, 50 Hz, motor power 1,3 KW b) or alternating 230 V, 50 Hz, motor power 1,3 KW only saw band, to be selected according to the type of stone material with jack rings and 2 rollers Sound emission Lpa according to DIN 45635, part 1651 on gas concrete and lightweight refractory bricks ...75 dB(A) on Poroton ...................................... 88 dB(A) Size LxWxH: 1000x1000x1800 mm Weight: 130 kg

Besides their own clamp-band designs Freek also manufactures original Rosemount clamp-bands that can be used as "Husky-replacement heaters" (see spare part cross-reference list). For example the two screw clamp band (FB) and the axial clamp band (FE). Freek has all the various industry standards for clamp-band nozzle heaters in Ø19,05 and Ø22,40 in their assortment, too. HotCoil minitubular heaters with clamp band are a highly demanded and very flexible clamping system, especially for heating larger nozzles and bushings with high power. The size-variable customizable clamp bands counteract the heating's thermal-related "lifting ambition" during heat-up and thus effectively prevent a possible critical overheating. For an even better protection all HotCoil heating elements can also be provided with an integrated thermocouple. As alternative to our standard clamping mechanism with welded clamping elements a space-saving lug clamping mechanism can be supplied.

Sleeve Wrapping Machines by Zappe – wrapping machines and shrink tunnels that adapt to your needs

Sleeve Wrapping Machines by Zappe – wrapping machines and shrink tunnels that adapt to your needs

Other information Series E1.10 Inner height hi: 10 mm Inner height Bi: 13 mm Bending radii R: 18 mm Pitch: 20 mm E-Chain®, snap-open along the outer radius Series E1.17 Inner height hi: 17 mm Inner width Bi: 21 - 44 mm Bending radii R: 28 mm Pitch: 25,5 mm E-Chain®, snap-open along the outer radius E1.18 series Inner height hi: 18 mm Inner height Bi: 15 mm Bending radii R: 28 mm Pitch: 25.25 mm E-Chain®, snap-open along the outer radius Series E1.20 Inner height hi: 20 mm Inner height Bi: 15 mm Bending radii R: 28 mm Pitch: 25 mm E-Chain®, snap-open along the outer radius UL94-V2 classification Series E1.10 Inner height hi: 10 mm Inner height Bi: 13 mm Bending radii R: 18 mm Pitch: 20 mm E-Chain®, snap-open along the outer radius Series E1.17 Inner height hi: 17 mm Inner width Bi: 21 - 44 mm Bending radii R: 28 mm Pitch: 25,5 mm E-Chain®, snap-open along the outer radius E1.18 series Inner height hi: 18 mm Inner height Bi: 15 mm Bending radii R: 28 mm Pitch: 25.25 mm E-Chain®, snap-open along the outer radius Series E1.20 Inner height hi: 20 mm Inner height Bi: 15 mm Bending radii R: 28 mm Pitch: 25 mm E-Chain®, snap-open along the outer radius Other information E-Chain® selection aids You can find the right E-Chain® quickly by entering concrete parameters and with the aid of a comparison table. Selection aids Installation instructions Shortening and lengthening of the E-Chain®. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. E-Chain® Applications Overview E-Chain® in one band Cost-effective solution for large numbers E1: E-Chain® in one band Length of each chain band: 255 mm Can be shortened or lengthened as required through injection-molded, modular chain band Easy snap-open Mounting link for connection of several chain bands Fastening potential by the bore on the chain band Several potential materials Typical industrial sectors and applications General construction machinery Automotive sector Office technology Machine construction Electronic equipment General construction machinery etc. UL94-V2 classification

The market for an ever-increasing array of consumer electronics parts is made possible by continuing innovation in integrated circuitry, new software applications and the exceptional properties of industrial aluminum, such as its light weight, high formability, superior heat dissipation, electrical conductivity, high corrosion resistance and attractive surface properties. Whether it is smartphones, tablets, laptops or flat screen TVs, aluminum is an integral component in the design, development and production of the latest personal devices and in-home entertainment systems. Novelis is leading the way in producing customized, premium flat-rolled aluminum for many consumer electronics parts and products, including aluminum enclosures and aluminum cases. Our aluminum products, developed according to customer specifications, are supplied in coil or sheet form, then slit or cut to length by third-party distributors or customers themselves.

The Freek heat transfer nozzle heater type especially addresses manufacturers and users who operated their hotrunner nozzles with cast-in heaters in the past and would like to stick to their engineering know-how without paying the high price of this former heater design. The standard material of our patent pending Freek heat transfer alternative is brass, with or without coating, basically with a slit. Characteristics of our HotMicroCoil nozzle heaters sheathed by a reflection tube are easy mounting and variable heat distribution. Because of its direct touch and toleranced fit, the heater allows a very good heat transmission to the nozzle. In all our HotMicroCoils with reflection tube the assembly of a thermocouple is possible and recommended for bigger diameters and power. Also most common nozzle heater solutions are HotMicrocoil heating elements with clamp bands with diverse locking mechanisms.

The HSSD - Side Drum Heater is an easy and actual aid to the warming of steel barrels. It has got a higher efficiency than the Insulated Jacket HISD, but no thermal insulating function. For a very quick heating and higher temperatures up to three drum heaters can be used simultaneously for a 200-liter barrel. The Side Drum Heater is available in four standard sizes (25 / 50 / 105 / 200 liters) and can of course be made to measure, too. HSSD - Side Drum Heaters are suitable in particular to defrost frozen or other products, thus allowing to empty the barrels rapidly. Soaps, fats, varnishes and oily products can be melted as well, respectively reduced in their viscosity. In addition, the 200-liter element can be used in conjunction with the HBD Base Drum Heater to shorten the heating-up time further.

Especially for high-cavity PET plastic injection moulding there are various industry standards of clamp-band nozzle heaters available. Most common are the Axial Clamp-Band Heater and the Two-screw Clamp-Band Heater. Our HotCoil cable heaters with clamp band represent a highly demanded and very flexible clamping system, especially for heating larger nozzles and bushings with high power. The size-variable customizable clamp bands counteract the heating's thermal-related "lifting ambition" during heat-up and thus effectively prevent a possible critical overheating. For an even better protection all HotCoil heating elements can also be provided with an integrated thermocouple. As alternative to our standard clamping mechanism with welded clamping elements a space-saving lug clamping mechanism can be supplied.

Besides its own systems Freek also manufactures original Rosemount-systems that can also be used as "Husky-replacement heater" (see spare part cross-reference list). For example the two screw clamp band (FB) and the axial clamp band (FE). Both systems can be supplied with MicroCoils in "Rosemount style" (Ø 1,4 mm) as well as MicroCoils in "Freek style" (1,3 x 2,3 mm).

The Nomex heating band is an inexpensive solution for applications where a flexible heating element with low power (max. 1 W/cm²) and for max. temperatures of 150 °C is required. A well-established application is it's utilization as standstill heater to prevent condensation and frost damage when motors stand idle in cold environments. Standstill heaters reliably keep motors or electrical machines above the dew point and ensure safe operation even in harsh ambient conditions. The minimum width of the heating element is 12 mm with a maximum length of 1000 mm, bending radii of at least 15 mm are possible.

Novelis specialty aluminum offers a range of possibilities for interior and decorative designs. The light weight and flexibility make it ideal for use in aluminum ceiling panels. Smooth or perforated, Novelis pre-painted products can be used for aluminum ceiling panels, grid ceilings, long panel cassettes, lamp grid elements, substructure partitions, aluminum decorative panels and support rails. The aluminum also can be combined with other materials to achieve excellent acoustic absorbance. With the modular production of aluminum ceiling tiles, if there’s ever any damage, only that area requires replacement, making maintenance simple and more cost-effective. With the versatility of aluminum, interior spaces can be as visually impressive as the exterior. Novelis pre-painted and anodized aluminum can make rooms better from the top down, providing options to enhance ceilings in a room, as well as the furniture to fill it.

Designed specifically for ceilings, Novelis offers SKY® pre-painted decorative aluminum sheet. Quick and easy to clean, it’s particularly suitable for hospitals and restaurants. For those modern designs that demand extra brilliance, Superbright® pre-painted rolled aluminum is ideal for false ceilings. A transparent lacquer protects while bringing unparalleled levels of reflectivity – just the accent needed to make modern design shine.

Aluminum ceiling panels can be easily washed, assuring the complete removal of dust and bacteria. This is especially important where hygienic conditions are the primary concern, such as healthcare facilities and restaurants. Aluminum also does not absorb or produce humidity, allowing for a healthier interior environment.

Smooth or perforated, Novelis pre-painted products can be used for aluminum ceiling panels, grid ceilings, long panel cassettes, lamp grid elements, substructure partitions, aluminum decorative panels and support rails. The aluminum also can be combined with other materials to achieve excellent acoustic absorbance. With the modular production of aluminum ceiling tiles, if there’s ever any damage, only that area requires replacement, making maintenance simple and more cost-effective.

Based on proven coil anodizing technology from our B57S® product, B73A can be used for shelving, furniture, medical and domestic appliances and many other applications. The surface of Novelis B73A is industrially pre-treated and coil anodised in a continuous process. This ensures a consistent high quality and is therefore the most cost-effective solution for the customer. B73A offers customised solutions with different functional and decorative requirements for the electronic, domestic appliances and chemical industries*. Our delivery program offers a wide product range, including a variety of colours and standard coating thicknesses. Standards are available in 1 ton lots on a short delivery time. *Please note: Due to the hardness of the anodic film, crazing can occur during extreme bending or forming. To minimise the effect more information is available on request.

Novelis G77Ac anodized aluminum sheet produces a material with a natural gray matte tone. The surface is designed for use in both internal and external aluminum architecture, making it desirable for facades, roofing and interior cladding. Similar to our other anodized aluminum sheet products, Novelis G77Ac can be processed further, such as roll forming, stamping, edging and bending.

Sunlight can also be channeled and focused to heat water, which can drive steam turbines in large-scale power plants. This Concentrated Solar Power (CSP) was once dominated by glass mirrors due to their unmatched reflectivity. Recent advances in aluminum reflectivity and brightness, partially due to our processing innovations, however, have made the material an effective substitute. Compared to glass, aluminum solar panels offer significantly lighter weight and better ratio performance versus cost.

Photovoltaic (PV) Solar Power converts light from the sun directly into electricity via the photoelectric effect. Aluminum makes an ideal substrate material to support the thin film of photovoltaic solar cells, as well as a safe, attractive housing for the absorber. Its lightweight nature makes the units easy to move, and its resistance to corrosion extends the lifespan of the units. Sheet-rolled, bonded industrial aluminum can also make an effective support for PV units.

Good formability and conductivity make our products useful for condenser case products produced via drawing processes. Manufacturers of these aluminum case applications rely on Novelis to provide high-quality aluminum coils or sheet in alloys such as 1050 and 3004. Novelis produces pre-painted aluminum for scales, dials and nameplates in laser engraving quality, in the form of a surface-treated coil or sheet. Specialized coatings are applied by rollers. Printing is possible via standard commercial inks and paints with no special materials required.

Smartphones, laptops and digital music players rely on the durable, lightweight and attractive qualities of aluminum. Our technically sophisticated material impacts the latest designs, providing both a technical advantage, as well as an attractive visual ambience. Aluminum enclosures dissipate heat, while the material’s resistance to the effects of weathering makes it ideal for use in outdoor applications as varied as housings, rod antennae and satellite dishes.

Novelis aluminum sheets arrive with protective film in place on delivery, and they can be processed easily for perfect edges and flawless corners. In addition, we test the surface and substance of all our products to conform to the highest international quality standards. Novelis offers two corrosion-resistant alloys of tension-free aluminum sheeting, including the hard-wearing AIMg3 alloy, to simplify reinforcement and reduce substructure costs. This stability makes it a superior choice for plastic or composite sheeting. It also means it can be recycled completely at the end of the product’s life for the current market value of the metal.

Aluminum labels provide an attractive and memorable way for manufacturers to draw attention to their products in the marketplace and differentiate their brands, particularly for Fast Moving Consumer Goods (FMCG). Whether they are on bottles or boxes, aluminum labels stand out. As the leader in the field of paper lacquering and metalizing, Novelis offers an unrivaled product portfolio to satisfy the requirements of the entire supply chain for metalized label papers, from printing to application. Our facilities provide excellent product qualities in reels and sheets, with properties fit for printing, converting and labeling. With Novelis aluminum label papers, our customers can take advantage of unique lacquering applications, high-gloss finishing, consistent embossing and sheeting, good printability in all printing processes, fast-drying ink, easy die-cutting, excellent lay-flat properties, high-speed labeling, high moisture resistance, fast wash-off times and high ink retention.

SIGNICOLOR is a pre-coated aluminum sheet that combines aesthetics and functionality. The high-quality surface of SIGNICOLOR is ideal for screen and digital printing, laminating and lacquering for aluminum signs. Due to its smooth, high-gloss finish, no further treatment is needed after delivery. This sheet is ideal for a broad range of applications, including advertising signs, pylons, informational signs, logos and stairway advertising. Used for aluminum signs both indoor and outdoor, SIGNICOLOR undergoes strict quality controls. It’s easy to handle, cost-effective, stable and durable.

Novelis has created the first flat-rolled, aluminium-intensive electric vehicle battery enclosure designed for mass production vehicles. Learn more by downloading the product fact sheet. By utilizing Novelis’ highly-formable alloys, the battery enclosure provides automakers the ability to achieve deep drawn, complex shapes tailored to specific vehicle design requirements. The lightweight, high-strength material can help extend range, allowing vehicles to go 6-10 percent further on a single charge. With safety as a top priority, Novelis conducted extensive testing simulations to ensure its innovative, high-strength materials will protect batteries from road debris and vehicle crashes.

In the aerospace industry we specialize in the production of rolled aluminum plate and sheet materials for fuselage and wing structure components according to standard or customized specifications. The aerospace industry is building new aircraft to accommodate a growing number of air passengers and to replace older, less efficient planes with newer, more fuel-efficient models. Aluminum offers a high strength-to-weight ratio, energy efficiency, and high tolerance to extreme temperatures- making it an ideal material for the manufacturing of aircraft. It can also be recycled repeatedly, making it a good choice as manufacturers pursue sustainability initiatives. We have introduced new low-density alloys that represent an innovative step forward for aluminum in aerospace. Weight-savings from these new alloys translate into fuel efficiency and lower operating costs for the airline industry.

Micanite is a kind of insulation paper which is impregnated with a heat resistant binder and afterwards pressed in several shifts under heat and high pressure to plates. This material is heat resistant up to 350 °C, as special construction (Phlogopit) up to 450 °C, and is used for the wire wound formers as well as for the encapsulating cover plates of mica surface heaters. Because of the typical "sandwich"-construction of Micanite Flat Heating Elements and their high watt density it is necessary to use a platen to press the mica heater onto the surface to be heated. Established on the market for round Flat Heating Elements are some standard dimensions (Ø 58 / Ø 65 / Ø 80 / Ø 100 / Ø 160 / Ø 260 mm). But normally Micanite Surface Heating Elements are constructed on customer's request. Mica heaters can be metal sheathed for higher mechanical stability. This makes the heater flexible, so that it is also possible to build a band heater.

electropneumatic initiation via solenoid valve, e.g. 24 V DC electropneumatic pilot release via solenoid valve, e.g. 24 V DC protective cover filterregulatorlubricator to clean and lubricate the supply air manual on/off valve single/double band adaptor for surfacecritical materials telescopic guide for thin wire precision stock guide for thin materials special grippers for plate or profile materials mounting bracket with height adjustment via slotted holes heightadjustable base frames pullthru straighteners for strip and wire electropneumatic initiation via solenoid valve, e.g. 24 V DC electropneumatic pilot release via solenoid valve, e.g. 24 V DC complex electrical control units protective cover filterregulatorlubricator to clean and lubricate the supply air