Forming - steels and metals - Import export

Special machines from Schmale Maschinenbau are equipped with an intelligent combination of technologies. The plant shown above is used to manufacture reinforcement items from solid material with a diameter of 20mm for the building industry. Servo-electric units such as bending slides, presses and finger benders are combined into customer-specific solutions for the production of individual items that can not be produced on standard machines. Schmale offers special machines for wire, tube and strip processing. You can watch various special machines for the production of different forming articles on our YouTube channel. https://www.youtube.com/channel/UCziuQiA3kXBVfH4ecLxQ2JA/videos

A clamping ring machine is a system for the automatic production of clamping rings. Schmale Maschinenbau Gmbh is one of the leading manufacturers of clamping ring machines in Europe. On our clamping ring machines, the strip material is profiled, bent and cut. Automatically closures are supplied and welded. The finished clamping ring is calibrated and stored. Via a servo-electric transfer, all processing stations are connected to each other and operated simultaneously. Thus, cycle rates of up to 28 clamping rings per minute can be realized.

Finger bender technology on our X2000NC This is new and revolutionary! Do you know our X2000NC? Then you know the advantages of our variable, modular machine concept. In this new model, we have consistently transferred the finger bending technology of the SPEEDMAX to the X2000NC. This model now combines all the advantages of two bending worlds. By integrating the NC bending technology in combination with our rotary positioning pliers and the servo transfer, the X2000NC is now pushing material speeds to a whole new level. E.g.: Up to 40 parts per minute, each one with up to 6 bendings and 1 press operation is possible

The X2000NC is a modular, fully servo-electric wire and tube bending machine that can be configured to customer specifications with various servo-electric units such as NC finger benders, bending slides and presses up to a force of 7000kN. Due to the variable positioning possibilities of the units, a great variety of different forming processes can be realized on the machine. This makes it possible to produce a wide variety of wire, tube and strip products on one X2000NC. Dimensions: from app. 5,50m x 2,50m, app 10 - 30 to.

Sperical washers ant conical seat DIN 6319

Double coil helical spring lock washer for railway use.

KB Schmiedetechnik GmbH is a highly certified West German drop forge, located in Hagen (Westphalia) - between the historic "blade & metal" region Solingen and the "soccer city" Dortmund - specializing in small series production of safety-relevant closed die forgings from 200g to 130Kg unit weight of all steel grades including duplex stainless steels, nickel based and titanium alloys. Examples are forgings for mechanical applications like brackets, holders, hoists, forged lifting gear, slings, hooks, chain links, special screws, nuts, gearwheels/ toothed/ cog wheels, forged pinions, and pressure parts like forged valves for hydrogen production and nuclear energy, as well as forgings for boiler systems construction. These include forged parts for boilers and piping like fittings, flanges, bifurcations, hose pipes, and forged boiler parts like header caps, end pieces, manifolds. KB Schmiedetechnik produces forgings for high pressure applications according to ASME, PED, KTA, RCCM.

pressure equipment: valves, boiler systems, piping PED 2014/68/EU, AD 2000-W0, ASME/ASTM, CNIM, Alstom, MHPS nuclear power/ atomic energy and plant construction KTA3201.1, KTA1401, AVS D 100/50, Siemens, EDF/Areva/RCC-M naval architecture/ shipbuilding and offshore/ ocean engineering American Bureau of Shipping (ABS) Bureau Veritas (BV) Det Norske Veritas (DNV) Lloyds Register (LR) Nippon Kaiji Kyokai (ClassNK)

Craemer is a specialist for constructing and manufacturing complex metal components and a well-known international supplier for the automotive, commercial vehicle, large domestic appliance and heating industries. The sheet metal components are sold to leading car producers, such as BMW, Mercedes Benz, GM, Volkswagen and Audi. Miele and other world brands are being supplied with white goods. The Craemer Group is one of the leading European manufacturers in the high volume serial production of car-modules, particularly components for seating structure and seatbelts. We process: sheet steel, high-strength sheet steel, high-grade steel and aluminium sheet Manufacturing process: hydraulic and mechanical presses with progressive die, transfer and servo direct technology as well as modern facilities for assembly production. Press capacity of between 3,150 and 25,000 kilonewton at a maximum table-length of 8,000 millimeters

The O-forming press applies a press force of 4,000 metric tons per meter of pipe. This is necessary to form today’s material grades above X100 to the desired round shape at the optimum level of reduction. The control concept with (patented) multi-cylinder parallelism control ensures that the moving beam maintains a position parallel to the press table with a tolerance of +/-1 mm/m over the entire length. Combined with our tools, this results in a precise pipe gap which leads to signicant time and material savings for the subsequent welding process. The intelligent sensor and control concept of all main cylinders ensures that dierent sheet lengths (e.g., residual lengths) can be processed. The press is powered by either conventional drive concepts or via frequencycontrolled drive concepts. Our ECO Drive uses the high moving load of the moving beam to generate energy during the controlled quick lowering of the beam. This energy is fed back to the power network.

Siempelkamp is number one in tailor-made plants for the leading manufacturers of pipeline pipes. These large-diameter pipes with longitudinal weld seams are manufactured using crimping, U-forming, and O-forming presses. Compared to other processes on the market, these three presses achieve high production outputs of up to 30 pipes per minute regardless of the pipe diameter. For these large presses featuring our proven metal frame construction, the heavy component parts and tools are manufactured in our in-house foundry. The three hydraulic presses present the essential forming units of a modern production line for longitudinally welded pipes with lengths of up to 18 m in three forming steps. For each of the three forming steps, Siempelkamp oers the optimal press and the associated equipment for the forming line (e.g., pipe transport, lubrication, measuring).

Application areas for straightening presses include the sheet metal processing industry. Here, this type of press is used for the straightening of semi-nished products, such as the levelling of uneven sheet metal and slab surfaces, which are used in subsequent processes. In addition to high straightening accuracy, Siempelkamp straightening presses provide a broad straightening spectrum and high exibility in the further processing of sheet metal. For materials with a tensile strength of 1,300 N/mm2, sheet metal with a thickness of approx. 300 mm can be processed To do so, the presses are equipped with one or several straightening rams which can be operated together or individually. The pressing force needed for straightening is applied across the entire press width. Sheet metal can be straightened by cold or warm forming with sheet temperatures of up to 600°C.

Our isothermal forging presses produce sophisticated, heavy-duty components for high-tech products. We furnish our customers with rst-class solutions including control systems for the ne-tuning of pressing speeds. Our presses are designed for high-precision applications indispensable in the aircraft/aerospace and medical engineering industries. The challenge here is to manage pressing speeds of 0.01 mm/s in controlled operation, which is ensured by our own electrical and hydraulic control engineering Siempelkamp also oers plants to be used for isothermal forging. They comprise the furnace, the feed manipulator, the forging press, the die heater, the hydraulic drive system and the entire automation technology. The plant control for isothermal forging presses monitors and documents the process parameters in compliance with the certication standards to be observed in the aircraft industry.

With press capacities between 15 and 500 MN, Siempelkamp's closed-die forging presses oer the optimal solution for numerous application areas. The optimal relationship between press dimension and press force oers our customers maximum benets. Best process and system parameters are the guarantee for high dimensional and repeat accuracy. Siempelkamp supplies hydraulic closed-die forging presses for many dierent application areas. According to the application area, guidance accuracy, cycle time, eccentricity, and speed are optimally adjusted with one another. Depending on the customers' requirement, Siempelkamp's closed-die forging presses are available in dierent designs - as push down and pulldown presses. If desired we can supply these presses as part of a complete solution, from the press segment to the forging plant.

Our open-die forging presses play an important part among the forming presses. Siempelkamp supplies complete open-die forging presses equipped with manipulators and ancillary equipment such as lifting turntables and quite a number of additional components. Our presses operate reliably, fast and precisely, operating at pressing forces between 10 and 160 MN. The range of presses available comprise push-down or pull-down designs, two- or fourcolumn designs with oil-hydraulic or water-hydraulic drives. High-stroke frequency contributes to the eciency of these presses. Our customers produce bars, discs, rings, and anges from materials such as steel, high-alloy steel, nickel-based alloys, titanium, and aluminium on these presses. They prefer to order turn-key plants including integrated manipulators, turntable, die magazine, and die-changing system.

As the leading provider of metal forming presses we are setting the standard worldwide. Our expertise in plant engineering and process technology is unique. This is because the individual performance features from the design to the startup of the equipment create a coherent and complete solution from a single source. Our hydraulic presses for metal forming are at home in cold and hot forming. From turbine disks for aircraft to pipeline pipes in the oil and gas industry to longitudinal beams in trucks: In our key industries of automotive, energy, rail and aerospace, we offer the right solution for every product. We supply not only the press, but also the associated process technology. Our range of services includes forging, thick sheet metal forming, raw forming, sheet metal forming and ring rolling. Our special systems for metal forming offer the perfect balance between the use of standard components and a custom-made design.

Over 130 successfully completed projects worldwide. With the combination of the understanding of the whole rolling process and the experience with modern control methods, we have implemented modernisation solutions in many rolling mills that have significantly improved the quality of the finished product and the efficiency of the production. For thickness control, for example, we convert mills from electric motor to servo-hydraulic screwdown of the stands. We also replace pancake cylinders or the combination of spindle and hydraulic screwdown with modern long-stroke cylinders. Vollmer has already modernised mills with a rolling force of 3,000 t. For the modernisation of the shape control system, too, Vollmer offers complete solutions through to the control and modification of the adjusting elements.

Market leader with OEM quality In principle, metals can be melted on numerous occasions and reworked. This is, therefore, conventional recycling, , as a new product with similar properties and of identical quality comes from a starter material. In addition to hammer axes, the scrap shearing knives used in this industry are in our product range. Since the beginning of scrap recycling, our clients have relied on our highly accurate and extremely robust shearing knives and, even today, we are, with our 100 years of experience, a market leader in this sector. You find our Webshop https//shop.buchholzgruppe.eu/shop We also supply you the necessary machine parts (knife seat and knife holder) for the overhaul of your shear.

Trimmed for peak performance The construction industry is booming – and this has been the case for decades and all across the world. The need for new buildings, bridges and general infrastructure is constantly increasing. In terms of modern urban development, the demolition of buildings that are no longer up to date is part of everyday life. The stress on the tools used for this is easy to imagine. Demolition shears are used, for example, to cut angle iron or wire mesh, or to cut concrete ribs and steel rods. Our shearing knives or shear blades for mobile demolition shears are designed exactly for these massive stresses and have been used for many years on construction sites all over the world.

Less wear, longer working lives In the automobile industry, environmental protection is also playing an ever greater role. With its dimensions, bodies form by far the largest part of recyclates in automobile recycling. One of the major challenges in crushing vehicle bodies is in the vulnerability to wear of many hammer axes. We have optimised our solutions over a number of years and supply hammer axes for large shredders in various diameters, which are characterised by extreme toughness and dimensional stability. This is how our clients profit from optimum working lives for their recycling machines.

Clothing instead of landfill PET must beone of the most interesting recycling materials of recent years as, during this time, not only new bottles, but also clothing and much more have been produced from recycled bottles. In Germany alone, each year the volume of PET bottles discarded when empty has exceeded 400,000 [tonnes], 96% of which is taken to professional recycling. An additional 60,000 tonnes arises annually as packaging material. However, PET is an extremely abrasive material, which exacts enormous demands on the tools used in recycling. Our knives have been proven by their high resistance to wear, and we also supply, in addition to our proven quality standards, extremely hardwearing special qualities.

Optimum crushing instead of cable salad The very best method for crushing of cables or electrical scrap has brought many a tool to its limits and yet this is a frequently underestimated source of money. In addition to expensive copper, the recycling process also recovers aluminium and noble metals. In order to reach these valuable raw materials, robust preliminary crushing units are used, followed by a second crushing cycle. The demands on the crushing knives cannot be ignored and they must therefore be very tough. We are at the side of our partners to give advice on the selection of ideal materials and the best heat treatment.

Recycling made easy Our machine knives, of uncompromising quality, have been used for decades in recycling for tyre crushing. Even when separating rubber and spring steel, they have been proven in practice day by day. Whether shredder knives, spacers, scrapers or sealing gaskets, shredder teeth for multipleshaft shredders, rotary and stator knives for granulators or machine knives for guillotines Our complete range of products also covers the most demanding challenges in recycling.

Costconscious use of resources Every year in Germany, several million refrigeratorsare disposed of . With this enormous volume, refrigerators are certainly counted among the most important recycling products. After removing the chlorofluorocarbons, in a second step the housings are broken down into their individual components – iron, aluminium, copper and plastics. These are then made available again to industry as secondary raw materials. We equip our clients with extremely tough and hardwearing shredder disks and thus contribute to costconscious handling of resources.

Robust and durable As a naturally renewable raw material, wood is not only one of our favourite building materials, it can also be disposed of and recycled with comparative ease. For old wood recycling, tables, kitchens, damaged railway sleepers or chipboard are recycled using singleshaft shredders. In these machines, our cutting crowns and knife holders in a very wide variety of sizes and versions have been used for many years and have proven themselves in practice day after day.

This how each cut is made Sheet metal is available in a very wide range of materials and alloys. The criterion for machining is a given toughness and strength to make the metal sheets deformable. A part of sheet metal machining is separation by shearing, in which the sheets are divided by two shearing knives. For over 40 years, we have supplied shearing knives in lengths up to 4,190 mm in qualities and hardnesses specially matched to the purpose for the corresponding machines. By using peripheral grinding machines, we can comply with the tightest form and position tolerances, which is why so many machine manufacturers rely on the quality of our shearing knives.

So that it continues The less than ideal condition of the roads in Europe, as well as the need to catch up in road construction in the Asian world has led to high investments in the construction industry. We have already specialised for many years in the manufacture of compacting bars and pressing bars for road builders. Whether casehardened or inductively hardened bars From us, you will always find a product matched ideally to your requirements.

State of the art machines, tightest tolerances Machine knives for use in steel production are challenging from a production engineering point of view and place enormous demands on quality. A knife change always entails a long and thus costly system shutdown; consequently, long knives and circular knives from our company are characterised not only by very high accuracy, but also by their extreme resistance to wear. In the past, we have made serious investments in our machine fleet, in order also to produce to the most complicated geometries and tightest tolerances. In addition to standard qualities, we also deliver special qualities for particular stress at high temperatures.

Rotary shear knives made from tool and PM steels in the highest OEM quality with a hardness of up to 60 HRc. CNCcontrolled machines guarantee you tight and consistent form and position tolerance for the knives. Inquire now.