Forging - Import export

Drop-forgings of carbon and alloyed steel, nickel, duplex, titanium and superalloys like Monel® or Hastelloy®, Inconel®, Incoloy® for pressurized components like forged valves or valve parts like bodies and yokes or bonnets, flanges for boiler systems, fittings for piping, non-corroding parts for shipbuilding, marine technology, slings and lifting gear, hooks, eyebolts, nuts, chain links, military vehicles, transportation and defense. Every nut, bolt, and screw - forgings for harsh environments: forged valve bodies, bonnets, yokes and flanges, pipe connections, pressure applications like boiler parts, hoists, chain links, eyebolts, hydraulic components, corrosion and acid-resistant parts for chemical and fertilizer industries, as well as shipbuilding and drill equipment. Pressure equipment and nuclear power (valves, boilers, piping): PED 2014/68/EU, AD 2000-W0, ASME/ASTM, KTA, RCC-M Shipbuilding and maritime industry ABS, BV Marine & Offshore, DNV, LR Shipping, ClassNK

KB Schmiedetechnik manufactures forgings in Germany, made of European quality steel and special alloys. Drop forgings of stainless steel: corrosion-resistant, non-embrittling, seawater-suitable Drop forgings according to Pressure Equipment Directive PED 2014/68/EU, AD 2000-W0, KTA, EDF/Areva/RCC-M Boiler parts for boiler systems and vessels from former Alstom, Babcock/Borsig, CNIM, Mitsubishi/Hitachi (MHPS) and more. Keywords: Valves, valve parts, valve bodies, high-pressure valves, hydraulic valves, nuclear valves, safety valves, pipe flanges, boiler construction, pipeline construction, Y-pipes, forged pipe angles, fittings, fittings, fork pieces, pipe connections, Y-pieces, T-pieces, L-pieces, forged fittings Details: KB Schmiedetechnik, a drop forge in Western Germany, is manufacturing forgings for the construction of boiler systems including tube connections for piping like fittings, flanges and complex manifolds, offshore, marine, shipbuilding

KB Schmiedetechnik GmbH is a drop forge in West Germany, located between the historic “blade & metal region” Solingen-Remscheid-Wuppertal and the “Borussia soccer city” Dortmund, specialized in small series production of safety-relevant closed die forgings from 200g to 130Kg unit weight of all steel grades and alloys according to following certifications and standards: pressure equipment: valves, boiler systems, piping PED 97/23/EG, AD 2000-W0, ASME/ASTM, CNIM, Alstom, MHPS nuclear power/ atomic energy and plant construction KTA3201.1, KTA1401, AVS D 100/50, Siemens, EDF/Areva/RCC-M naval architecture/ shipbuilding and offshore/ ocean engineering, certified by •American Bureau of Shipping (ABS) •Bureau Veritas (BV) •Det Norske Veritas (DNV) •Lloyds Register (LR) •Nippon KaijiKyōkai (ClassNK) Examples: components and equipment like brackets, holders, chain links, hoists, lifting hooks, fasteners, pressure-bearing parts like valve bodies, pipe connections, and more.

Our open-die forging presses play an important part among the forming presses. Siempelkamp supplies complete open-die forging presses equipped with manipulators and ancillary equipment such as lifting turntables and quite a number of additional components. Our presses operate reliably, fast and precisely, operating at pressing forces between 10 and 160 MN. The range of presses available comprise push-down or pull-down designs, two- or fourcolumn designs with oil-hydraulic or water-hydraulic drives. High-stroke frequency contributes to the eciency of these presses. Our customers produce bars, discs, rings, and anges from materials such as steel, high-alloy steel, nickel-based alloys, titanium, and aluminium on these presses. They prefer to order turn-key plants including integrated manipulators, turntable, die magazine, and die-changing system.

pressure equipment: valves, boiler systems, piping PED 2014/68/EU, AD 2000-W0, ASME/ASTM, CNIM, Alstom, MHPS nuclear power/ atomic energy and plant construction KTA3201.1, KTA1401, AVS D 100/50, Siemens, EDF/Areva/RCC-M naval architecture/ shipbuilding and offshore/ ocean engineering American Bureau of Shipping (ABS) Bureau Veritas (BV) Det Norske Veritas (DNV) Lloyds Register (LR) Nippon Kaiji Kyokai (ClassNK)

KB Schmiedetechnik GmbH in Western Germany has decade long experiences in the production of forgings for the energy market. Examples: •Forgings for nuclear power plants and hydrogen technology •Forged valve parts for nuclear and hydrogen applications •Forges components for nuclear fission and fusion reactors •Non-standard flanges and fittings of stainless steel like 316L or duplex •Special materials resistant against neutron or hydrogen embrittlement •Acid-resistant forgings for molten salt applications like fluid reactors or solar thermal power plants. In addition to this KB hold 5 certifications for the international maritime industry: •American Bureau of Shipping (ABS) •Bureau Veritas Marine & Offshore (BV) •Det Norske Veritas (DNV) •Lloyds Register (LR) •Nippon Kaiji Kyōkai (ClassNK) Examples are forged parts for industrial valves, boiler and pipeline construction. This includes various valve components, pipe connecting elements and special flanges.

EN 10149-2 Thermomechanically Rolled Steels : S315MC, S460 MC, S 500MC, S 700MC EN 10149-3 Normalized or Normalizing Rolled Steels : S260NC – S 420 NC

Case Hardening Steels & Steels for Quenching and Tempering EN 10083-2 Unalloyed Steel (C 35/C40/C45/C60, C22E – C60 E+U, +N) EN 10083-3 Alloyed Steel (25CrMo4, 34CrMo4, 42CrMo4, 51CrV4, 20MnB5, 30MnB5…) EN 10084 Case Hardening Steel (16MnCr5, 20MnCr5…)

A/SA 203 Gr D/E/F, A/SA 204 Gr A/B, A/SA 285 Gr. A/B/C, A/SA 353, A/SA 387 Gr.5 Cl.1,2, A/SA 387 GR 9 Cl.1,2, A/SA 387 Gr.11 Cl.1,2, , A/SA 387 Gr.12 Cl.1,2, , A/SA 387 Gr.22 Cl.1,2, , A/SA 387 Gr.91 Cl.2, A/SA 455, A/SA 515 Gr 60/65/70, A/SA 516 Gr 55/60/65/70, A/SA 517 Gr. B, A/SA 517 Gr.F, A 517 Gr.H, A/SA 537 Cl.1/2/3, A/SA 553 Type 1, A/SA 612, A/SA 662 Gr. A/B/C, A/SA 737 Gr. B/C, A/SA 738 Gr. A/C, A/SA 841

A/SA 36, A/SA 283 Gr A/B/C/D, A 514 Gr B, A 514 GR H, A 529 Gr 50, A/SA 572 GR 42, A/SA 572 Gr 50, A/SA 572 GR 55, A/SA 572 Gr 60, A/SA 572 GR 65, A 573 GR 58, 65, 70, A 588 GR A/B, A 633 GR A/C/D/E, A 709 GR 36/50, A 709 GR 50 W, A 709 GR 100…

ASTM 1066 High-Strength Low-Alloy Structural Steel Plate Produced by Thermo-mechanical Controlled Process (A1066 Gr. 50, A 1066 Gr. 60, A 1066 Gr. 65, A 1066 Gr. 70, A 1066 Gr. 80) EN 10208-1 Steel pipes for Combustible Fluids, pipes of Class A (L210GA, L 290 GA, L 360 GA) EN 10208-1 Steel pipes for Combustible Fluids, pipes of Class B (L245NB, L 415NB, L 245MB, L 555MB, L 360 QB, L 555 QB) API Spec. 5 L/ISO 3183 Steels for Line pipes PSL1 Gr.A (L210) – X 70 (L485) API Spec. 5 L/ISO 3183 Steels for Line pipes PSL2 Gr.BN (L245N) – X 60N (L415N) Gr.BQ (L245Q) – X 56Q (L390Q) X60Q(L415Q) – X80 Q (L555Q) Gr. BM (L245M) – X80M (555M) X90M (L 625M), X100M (L690M)

EN 10225 Weldable Structural Steels for Fixed Offshore Structures: (S 355/420/460_G2/G3/G5/G6/G7/G8/G9 +N/M/+QT)

EN 10028-2 Unalloyed and Alloyed Heat Resistant Steels (P 235/265/355 GH, 16 Mo3, 13 CrMo4-5, 13CrMoSi5-5, 10CrMo9-10...) EN 10028-3 Weldable Normalized Fine Grain Steels (P275/355/460 N/NH/NL1/NL2) EN 10028-4 Ni-Alloyed Steels with Specified Low-Temperature Properties (13MnNi6-3, 12Ni14, X12Ni5, X8Ni9, X7Ni9…) EN 10028-5 Thermomechanical Rolled Fine Grain Structural Steels (P 355/460 M/ML…) EN 10028-6 Quenched / Tempered Fine Grain Structural Steels (P 355-690 Q/QH/QL)

Unalloyed structural steel according to DIN EN 10025-2 (S 235/S275/355 JR/JO/J2/K2 +N/M/AR ) Fine grained structural steel according to DIN EN 10025-3 (S275/355/420 /460 N/NL …) EN 10025-4 Thermo-mechanical Rolled Structural Steels (S 275/355/420/460 ML ) EN 10025-5 Structural Steels with Improved Atmospheric Corrosion Resistance (S 235/355 JOW/JOWP/J2W/J2WP/K2W) EN 10025-6 High Yield Quenched and Tempered Fine Grain Steel (S 460/690/890/960 Q/QL/QL1)

Snap hook similar E-DIN 5299, with forged, round eye

Snap hook similar E-DIN 5299 with safety screw and forged, round eye

Forged components for nuclear reactors, boiler systems, piping Valves are pivotal in various industrial contexts. Forged parts designed for nuclear reactors, boiler assemblies, pipeline construction, and safety valves are crucial elements in various industrial applications. Safety valves, typically pressure relief valves, stand out as paramount safety features within most systems. Their primary function is to safeguard pressurized vessels like steam boilers, reactor vessels, and pipelines from potentially hazardous pressure surges. In the event, that pressure exceeds safe limits, these valves release trapped gases, vapors, or liquids either into the atmosphere or into designated manifold systems. The West German drop forge KB Schmiedetechnik GmbH in Hagen (NRW) boasts decades of proficiency in crafting drop-forged components tailored for pressure applications compliant with the Pressure Equipment Directive (PED) and for nuclear facilities adhering to KTA, AVSD, and RCCM standards.

Our isothermal forging presses produce sophisticated, heavy-duty components for high-tech products. We furnish our customers with rst-class solutions including control systems for the ne-tuning of pressing speeds. Our presses are designed for high-precision applications indispensable in the aircraft/aerospace and medical engineering industries. The challenge here is to manage pressing speeds of 0.01 mm/s in controlled operation, which is ensured by our own electrical and hydraulic control engineering Siempelkamp also oers plants to be used for isothermal forging. They comprise the furnace, the feed manipulator, the forging press, the die heater, the hydraulic drive system and the entire automation technology. The plant control for isothermal forging presses monitors and documents the process parameters in compliance with the certication standards to be observed in the aircraft industry.

With press capacities between 15 and 500 MN, Siempelkamp's closed-die forging presses oer the optimal solution for numerous application areas. The optimal relationship between press dimension and press force oers our customers maximum benets. Best process and system parameters are the guarantee for high dimensional and repeat accuracy. Siempelkamp supplies hydraulic closed-die forging presses for many dierent application areas. According to the application area, guidance accuracy, cycle time, eccentricity, and speed are optimally adjusted with one another. Depending on the customers' requirement, Siempelkamp's closed-die forging presses are available in dierent designs - as push down and pulldown presses. If desired we can supply these presses as part of a complete solution, from the press segment to the forging plant.

The various requirements in all kind of heat treatment processes will be met with high quality and long living products. In addition to our standard systems we are able to offer individual concepts that are specially designed for your demands. Furthermore, we could support you in choosing applicable material grades as well as developing charging devices. The design of new systems is the day-to-day business of our own Engineering-dept.