Filtration systems - Import export

These are the conductor used in filtration system.

These are the dowel used in filtration system.

International patent registered for the CLEAN ROOM SYSTEM line (DIN EN ISO 14644-1) The CLEAN ROOM SYSTEM units are linear actuators with belt driven transmission and are specifically designed for Clean Room applications They are supplied with a certificate issued by the IPA Fraunhofer Institute in Stuttgard, which certifies compliance with class ISO 3 (DIN EN ISO 14644-1), or with class Fed Std 0.01 (FED 209 E). The system prevents particles from being discharged in the environment where the linear unit is located. This has been achieved by using a special straight seal that closes the horizontal opening where the slider moves, as well as by the operation of a 0.8 vacuum pump connected to 2 vacuum pipes located inside the drive head and the idle head. The system allows vacuum to be generated inside the unit so that any particles released when the system is operating are sucked towards the air filtration areas. Clean Room System linear actuators components are all made of...

Automatic Precoat Filter are used for the cleaning of contaminated cutting fluids in metal processing and rolling mill applications. Clean cutting fluids lead to longer tool life, improved surface quality of workpieces or rolled goods, and efficient heat dissipation at the processing or forming point. Advantages: Fully automatic operation Excellent filtration results Compact size Low maintenance requirements Full-flow filtration Dry cake discharge with minimal carryover of cutting fluid No fleece consumption Maximum lifespan of cutting fluid Operating Principle: The cleaned cutting fluid is supplied to the filter system pump (1) from the clean tank (2) of the processing machine. The contaminated cutting fluid is introduced into the dirt tank (3) of the cake filtration system through inlet channels or lifting stations. The internal processing of the system consists of four steps: “Cake Formation,” “Filtration,” “Regeneration,” and “Sludge Treatment.”

Vacuumfilters are used for the cleaning of contaminated cutting fluids in metal processing and rolling mill applications. Clean cutting fluids lead to longer tool life, improved surface quality of workpieces or rolled goods, and efficient heat dissipation at the processing or forming point. Advantages: Compact size Excellent filtration results Low installation effort Low maintenance requirements Affordable price Optional configuration without consumable filter fleece, with continuous filter belt, and washing device Significantly lower consumption of filter fleece compared to gravity filter systems during challenging filtration tasks and fleece operation Operating Principle: The contaminated cutting fluid flows through a piping system (1) and an inlet distributor (11) into the dirt chamber (2) of the underpressure filter tank.

The SMFS-U-030 is a Mobile Filtration System mounted on a robust Steel frame push cart, which means the perfect compromise between flexibility on the one hand and highest nominal flow rates on the other hand. Replacement Filter Elements ▪ Filter Elements of the Spin-On series SFC-57/58 ▪ Micron rating available from 3 ... 125 μm ▪ Also available with a blank filter element (SFC-5700) for the reason of used oil to be removed from the hydraulic reservoir Clogging Indicator ▪ Visual Pressure Clogging Indicator Type SIM 04 Lance ▪ Length 450 mm / 17.72 in Hose ▪ Available length 3 m / 9.84 ft incl. ports Construction ▪ Mobile filter system - mobile unit Weight ▪ 58,5 kg / 129 lbs Nominal Flow Rate ▪ Max. 30 l/min / 7.5 US GPM (depends on the viscosity of fluid) Motors ▪ 230 V AC 50 Hz or 400 V AC 50 Hz ▪ 0,75 kW; 1400 U/min Media Compatibility ▪ Suitable for mineral oils, other fluids on request

The SMFS-P-015 supplement the range of STAUFF products, which is a portable hand-held Mobile Filtration System. Due to it‘s compact and light-weight design, it can be used very flexible and consistenly provides best filtration performance at the same time. Replacement Filter Elements ▪ Filter Elements of the Spin-On series SFC-35/36 ▪ Micron rating available from 3 ... 125 μm ▪ Also available with a blank filter element (SFC-3500) for the reason of used oil to be removed from the hydraulic reservoir Clogging Indicator ▪ Visual Pressure Clogging Indicator Type SIM 04 Lance ▪ Length 150 mm / 5.91 in Hose ▪ Available lengths: 1,5 m / 4.92 ft or 2 m / 6.56 ft incl. ports Construction ▪ Mobile filter system - portable unit Weight ▪ 33 kg / 73 lbs Nominal Flow Rate ▪ 15 l/min / 4 US GPM Motors ▪ 230 V AC 50 Hz or 400 V AC 50 Hz ▪ 0,75 kW; 1400 U/min Media Compatibility ▪ Suitable for mineral oils, other fluids on request

STAUFF manufacturers a complete range of Mobile Filtration Systems. Compact in design and easy to operate on the one hand, but also made for permanent use with high flow rates on the other hand, Mobile Filtration Systems are essential tools for the preventive maintenance either to transfer new oil or to purify hydraulic and lubrication oil systems Replacement Filter Elements ▪ Filter Elements of the NR-630 series ▪ Micron rating available from 3 ... 25 μm Clogging Indicator ▪ STAUFF Clogging Indicator Type HI Construction ▪ Mobile filter system - mobile filter unit Weight ▪ SMFS-U-060: approx. 165 kg / 364 lbs ▪ SMFS-U-110: approx. 177,2 kg / 391 lbs ▪ SMFS-U-CM-110: approx. 220 kg / 485 lbs Nominal Flow Rate ▪ SMFS-U-060: max. 60 l/min / 15 US GPM ▪ SMFS-U-110: max. 110 l/min / 30 US GPM ▪ SMFS-U-CM-110: max. 110 l/min / 30 US GPM Motor ▪ 400 V AC 50 Hz ▪ SMFS-U-060: 2,2 kW; 1440 U/min ▪ SMFS-U-110: 4 kW; 1445 U/min ▪ SMFS-U-CM-110: 4 kW; 1445 U/min Media Compatibility ▪...

STAUFF is completing its extensive range of Mobile Filtration Systems of the SMFS series with another type: The SMFS-U-DL-015-G is the first unit that has the filtration components including a high-quality motor/pump unit used along with a sturdy transport cart for 200l / 52 US GAL oil drums with a weight up to 250 kg / 551 lbs. Either compact and versatile on the one hand, but also made for high loading capacity on the other hand, this filtration system is an essential tool for the in-plant service and preventive maintenance, either when transferring fresh fluids or purifying hydraulic and lubrication oil systems. Replacement Filter Elements ▪ Filter Elements of the Spin-On series SFC-57/58 ▪ Micron rating available from 3 ... 125 μm ▪ Also available with a blank filter element (SFC-5700) for the reason of used oil to be removed from the hydraulic reservoir Clogging Indicator ▪ Visual Pressure Clogging Indicator Type SPG-040 Lance ▪ Length 300 mm / 11.82 in Hose ▪ Available...

STAUFF offers on the basis of the SMFS-U-060 / -110 series an elaborate extension of filtration capabilities: the SMFS-U-CM-110. Beside the SMFS-U-060 / -110 filtration systems' benefits the integrated 8-Channel Particle Counter offers a precise analysis and monitoring of the filtration process. Compact in design and easy to operate on the one hand, but also made for permanent use with high flow rates on the other hand, Mobile Filtration Systems are essential tools for the preventive maintenance either to transfer new oil or to purify hydraulic and lubrication oil systems. Replacement Filter Elements ▪ Filter Elements of the NR-630 series ▪ Micron rating available from 3 ... 25 μm Clogging Indicator ▪ STAUFF Clogging Indicator Type HI Construction ▪ Mobile filter system - mobile filter unit Weight ▪ SMFS-U-060: approx. 165 kg / 364 lbs ▪ SMFS-U-110: approx. 177,2 kg / 391 lbs ▪ SMFS-U-CM-110: approx. 220 kg / 485 lbs Nominal Flow Rate ▪ SMFS-U-060: max. 60 l/min / 15 US GPM ▪...

Water-sprinkled spray walls and spray booths with automatic paint sludge filtration system In wet separation, the overspray meets the water film of the spray wall and is thereby bound in the water. The sludge formed by this is discharged using sludge filtration systems. Water-sprinkled spray walls The overspray is sucked in in the lower area of the vertical water drain surface and is bound in water when it meets the film of water. The paint mist is washed out further in the lower section of the washout tower using a vortex washing system with downstream baffle plate separator. In order to replace the water lost due to evaporation, it is recommended to fit an automatic water level controller. The entire quantity of water is fed to the automatic paint sludge filtration system via the disposal pump. A coagulant is added to the water by an automatic dosing unit, as a result of which the paint sludge in the circulating water is disbonded and can be separated more easily. The cleaning of the circulating water takes place in the separately arranged paint sludge filtration system. Depending on the paint system and plant version, the separation system is operated using a full or partial current method. Water-sprinkled spray walls/booths with underfloor paint mist extraction For the painting of large parts with a high paint throughput. The paint mist is sucked in under the grating cover. A substantial part of the overspray is already bound in the water by the constant sprinkling of the entire floor of the basin. The paint mist is washed out further in the lower section of the washout tower using a vortex washing system with downstream baffle plate separator. Optimum capture of the paint mist is guaranteed by the laminar air flow inside the booth. A further advantage over comparable systems is the low water basin height and the associated low foundation depth. The sludge formed by this is discharged using sludge filtration systems. Advantages

Standard advantages: RTS-Rotation – low-maintenance dry spray booth Overspray dry separation demonstrates its strengths in practice above all when relatively large quantities of paint have to be processed and the overspray portion cannot be reduced any further. Spray booth with dry separation are usually equipped with disposable filters or manually regenerative filters. These cause costs for spare filters, maintenance and disposal. In addition to that, operation has to be interrupted in order to exchange the filters. The ‘RTS rotation’ system was developed by Rippert in order to reduce these costs and tooling times. Maintenance intervals and filter service lives are prolonged significantly in comparison with conventional systems due to the new brush pre-filtration. How the ‘RTS-Rotation’ system works Overspray separation in the RTS-Rotation system takes place by means of a pre-filter and a fine filter stage. The pre-filter stage is formed by vertical, slowly rotating brush rollers. The bristles present a very large total surface area and absorb the adhesive particles from the overspray. During the slow rotation, the paint particles can dry on the tips of the bristles. This results in slowly growing cakings on the bristles. Scrapers are mounted in the area behind the brush rollers that continuously remove these cakings from the bristles. The dislodged, hardened material falls into the drawers arranged under the brushes and can thus be simply disposed of. The dry paint dust may often be disposed of as ‘commercial waste’. The brushes otherwise require little maintenance and do not need to be exchanged or renewed. The fine filter stage is formed by a special fleece filter, which is arranged above the brush rollers and must be manually maintained or exchanged in the standard version. The maintenance intervals depend on the paint material used. Automatic cleaning or an external fine filter with automatic cleaning is also possible as an option. Over 10 years of operational experience shows that around 75 to 95% of the overspray is separated out by the pre-filter stage and the rest by the fine filter stage. The degree of separation depends strongly on the type of paint and the drying reactivity during the flying phase. Use of the RTS-Rotation with the following paints Before practical use, the paints are tested and approved in Rippert’s own pilot plant. Stove enamels and 100% UV paint systems cannot be used. The horizontal version Furthermore, it is possible to use the system as a horizontal underfloor extraction system. This version is used, for example, by a machine manufacturer for large parts. In addition, a drag conveyor with gulley extraction is used there in order to automatically transport the particles cleaned off the brushes out of the pit. Conclusion The RTS-Rotation system is particularly useful when relatively large quantities of paint with an unavoidable overspray portion have to be processed, as otherwise a great deal of residual waste would result using conventional technology. Compared to water-sprinkled spray walls and normal dry spray booths the amortisation period is shorter; it is frequently less than two years.

The RSF genius provides unparalleled possibilities in regard to attainable product quality, economic competence, operator and maintenance-free operation. This fully-automated and constant pressure filtration system can be utilized in almost any function, for automation of the manufacture process and for the production of a high quality final product. It is also suitable for very fine filtration, filtration of thermally-sensitive melts and filtration of materials with a high level of contamination.

The SF Filtration System is a systematically designed scheme that allows execution of filtering tasks continuously, with stable pressure rating and processing momentum. This mechanism includes an integration of short flow channels that reassure minimized dwelling period of the melt within the system. The screen modification procedure is carried out without product quality alteration.

The SFXmagnus Filtration System provides a high economic efficiency that guarantees a very short melt dwell time. It has user-friendly screen changes and small size for fast and easy installation. This fully-automated product ensures consistency of melt pressure, temperature, viscosity and throughput and at the same time allows melt purity and quality.

Large amounts of bushy turnings can be added and processed directly (i.e. from cart dumpers). The shredder with vertical cutters(normal or fine) is especially suitable for crushing tough materials and is fitted with an automatic large part ejector.

The “big brother” of the TA series is set up for very big bushy turnings of hard and brittle material.

The solution for 1 - 3 machine tools. Dual shaft crusher, built into machine pump back systems, that has been developed for hard and brittle materials. Suitable for small amounts that are fed continuously. Compact design with oversized bearings, shafts and couplings.

Swarf crushing is always the first step for an automated swarf processing

The lift bottom centrifuge is designed for continuous operations. This up and down motion of the live bottom pushes the chips upward through the sieve. The centrifugal force, up to 500 times the force of gravity, will dry the chips, resulting in the maximum degree of de-oiling. The remaining oil content is extremely low. The dry chips fall down over the edge of the drum into a container. The are different models and different drives available.

More and more, strict environmental requirements oblige companies to process the swarf and dispose of them in a dry condition. The reclaimed coolant is to be fed back in to the production process. The VBU centrifuges are available in different dimension and are used for continuous operations

The Centrifuge takes in a slurry of chips and coolant, separates the coolant out by high speed spinning, leaving dry chips.

Machine pump back stations are the ideal solution for the transport of swarf and coolant (oil or emulsion). They are easy to retrofit nearly, to all types of machine tools. Crushers must be added at those machines producing long swarf. High pressure systems can be added easily. Swarf and coolant (oil as well as emulsion) will be conveyed through pipes to a central filter or processing plant

Coolant filter used for central coolant cleaning for several machine tools. The universal central filter for short swarf

The coolant filter for highest quality demands especially for grinding, honing and superfinishing applications. The modular design allows easy up- and downgrading and the candle filter with dry discharge is energy saving.

Oily Water Treatment Package Oily Water package is designed to separate a huge amounts of oil and suspended solids from the wastewater effluents of oil refineries, petrochemical plants, chemical plants, natural gas processing plants and other industrial sources.

API Separator These separators treat and remove about 80% of the free oil from oily-water with more than 150 µm of particle size dimension.

Knife Discharge Filters They are essentially composed of a rotating drum, vacuum distributing system, tank, oscillating agitator and “cake” discharge device.

Belt Discharge Filters This filter is suitable for treating slurries with sticky solids which are difficult to discharge.