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Bearings - Import export

GermanyBonn, Düsseldorf and North Rhine and Westphalia

Germany

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Material Schulz Stanztechnik manufacturers these axial ball bearings using the materials suited to the specific application. For the housing, steel, brass or stainless steel are used; for rings, steel or stainless steel which is always hardened. The balls are made of chrome or stainless steel, which is also always hardened. All material combinations – depending on their conditions of use – are possible for the assembly of the individual parts. Various surface coats for the individual parts can be supplied as well as finished bearings: brass which is uncoated or nickel plated; steel and stainless steel which is uncoated, zinc plated or nickel plated. All bearings are available lubricated or unlubricated. Structure DLG100 axial ball bearings consist of sheet metal housing, two hardened rings as well as hardened precision balls. Due to their structure, we refer to them as an encapsulated, full ball design.

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Our all-ceramic bearings are characterised by their high corrosion resistance to seawater and various chemicals. They are therefore used, for example, in the chemical industry, in the food and beverage industry, in shipping and in chlorine systems. We can manufacture our full ceramic ball bearings with rings and balls made of zirconium oxide (ZrO2) or silicon nitride (Si3N4), depending on the application. They are available with full balls or with cages made of PEEK or PTFE. The runout accuracies common with precision steel bearings cannot be achieved with all-ceramic bearings, so speed values have to be reduced. Ceramic materials are harder than steel, but also more brittle. Silicon nitride in particular has a low elongation at break and tends to break under tensile stress without prior plastic deformation. We take this into account when selecting the optimum bearing solution for your specific requirements.

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Germany

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Our KIS hybrid bearings combine the best of two worlds - the robustness of classic rolling bearings (or stainless steel bearings) and the efficiency of state-of-the-art materials. With an optimised combination of high-quality steel rings and precise ceramic balls, our hybrid bearings offer outstanding strength and durability. Rolling elements made of ceramic offer a current-insulating property. These hybrid bearings have the same dimensions as comparable all-steel bearings and can significantly improve the reliability and robustness of machinery and equipment. In particular, they show their advantages in applications where the bearings are confronted with contamination from abrasive particles, insufficient lubrication, vibrations or current passage. At KIS, we optimise our materials for hybrid bearings to ensure flawless performance in applications under critical conditions at all times.

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Sturdy and practical linear rails with radial ball bearing sliders. The X-Rail is a family of linear guides with radial ball bearing sliders for applications requiring cost efficiency and high resistance to corrosion. The linear guides with shaped raceways and the linear guides with flat raceways are available in stainless steel or galvanised or nitrided metal sheeting. With the T + U configuration, the X-Rail system can compensate for any axial misalignment in parallelism of the mounting surfaces.

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Germany

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iglidur® clip bearing, metric d1 [mm]: iglidur® clip bearing, inch d1 [inch]: iglidur® clip bearings are especially intended for the shaft bushing through plates. For this reason the bearing has a flange on each of the two front sides. After the clip-on the bearings are secured on both sides in the plate. The clip bearings have chamfered slot on the side that enables the mounting of the bearing on one side. After the mounting the bearing straddles and lines the bore in the plate. The shaft prevents the clip bearing from slipping out of the bore. The bearing cannot slip out of the bore even in axial movements. Extremely simple mounting through lateral slot Maintenance-free and self-lubricating Good flexibility in punch hole Good abrasion resistance Quiet operation Suitable for rotary and linear movements Extendibility through the slot Undetachable through double flange Special dimensions possible Plate thicknesses from 3 mm to 4 mm available from stock Material: iglidur® M250 Special properties of the iglidur® clip bearings iglidur® clip bearings are made from the most abrasion-resistant material, iglidur® M250. iglidur® M250 is a bearing material for rugged, wear-resistant bearing systems for medium loads. The bearings are self-lubricating and can be used dry. If required the bearings can also be lubricated. The material iglidur® M250 is resistant to all common lubricants. The iglidur® clip bearings are the ideal solution for bearing functions with low loads. The easy mounting makes it ideal for applications with difficult bearing locations. Compressive strength The permitted static surface pressure of iglidur® M250 amounts to 20 MPa at room temperature. Due to the good adaptability to uneven surfaces of the bearing housing, a high pressure load capacity of the clip bearings persists even in punched holes. For the most small bearing surfaces, the good vibration dampening properties and the insensitivity to misalignment are of primary importance. Surface speeds Clip bearings are particularly wear resistant in slow rotating, oscillating and axial motions. You can find the maximum gliding speeds for the various motions for the iglidur® M250 material under the materials data link shown below. A lubrication at installation or continuous lubrication raises the permitted surface speeds. Clip bearings are available from stock in dimensions of 3 to 25 mm. Fixation Triflex RS For mounting, the bearings are laterally pressed together with the large flange. The chamfered slot makes the bearing spiral-shaped, whereby it can be easily inserted in the plate. The remaining slot in the attached clip bearing can compensate for linear expansions of the circumference. Thus narrow bearing clearances are possible with clip bearings. The bearing clearance is dimensioned in such a way that in a housing bore with a nominal diameter, a shaft made with the same nominal diameter turns easily. The clip bearing can be used in H-tolerance housings up to H13. The turning of the clip bearing in the bore is also permitted. Operating temperatures The wear resistance of the iglidur® clip bearings are excellent with operating temperatures till 80°C. Even at low temperature the bearings remain elastic and abrasion resistant. When to use it? When a sheet metal feedthrough is required When the bearing should be captively clipped on in a drill hole with rough tolerance For rotating, linear and pivoting movements When a quick-mounting bearing solution is sought Clip bearings application examples When not to use it? When constant temperatures of more than +80°C occur iglidur® G When a high-precision bearing is needed iglidur® J When the housing bore is more than 4 mm long iglidur® Clips 2 iglidur® MKM When very high surface pressures occur iglidur® G iglidur® clip bearing, metric d1 [mm]: iglidur® clip bearing, inch d1 [inch]:

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Germany

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iglidur® G: The all-rounder The widest range of differing requirements are fulfilled by iglidur® G bearings. That's why this material is rightly termed universal. Recommended are applications with medium to high loads, medium surface speeds and moderate temperatures. iglidur® G is available as cylindrical bearings, plain bearings with flange and thrust washers. Maintenance-free, dry operation high wear-resistance Insensitive to dirt and dust Over 650 dimensions Delivery: from stock Low-priced

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Germany

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Thrust bearing / Spherical axial bearings from igus d1 [mm]: Mechanical properties The self-aligning spherical igubal ® thrust bearings are very easy-to-mount units, which help to compensate for errors and prevent misalignments. The thrust bearing housing pad is made of the impact-resistant, stiff, thermoplastic composite material igumid G. The standard thrust bearing washer is made of iglidur® W300. This combination provides particularly good gliding and wear properties in relative movements. Loads The load carrying capacity of the spherical igubal® thrust bearing is very high in normal ambient temperature. In particular cases the load carrying capacity of the axial bearings should be checked in a practical trial with high constant loads and at higher temperatures. Coefficients of surface friction and speeds Taking the radial loads into account, maximum surface speeds up to 0.5 m/s rotating can be attained. Installation The axial bearing pad is mounted flush and secured. The spherical washer glides loosely in the pad and is held by the shouldered shaft mounted on it. Delivery program As standard, the spherical igubal® axial bearings are supplied in sizes of 5 to 20 mm. For other dimensions, please contact us. Special features Simple assembly Compensation of misalignments Compensation of edge loads Very good gliding and wear properties, low installation space When to use it? When you want to save weight When freedom from corrosion is required When a bearing with good friction coefficients is sought When not to use? When very heavy loads act When constant temperatures of more than +80℃ occur When high rotary speeds must be implemented. Thrust bearing / Spherical axial bearings from igus d1 [mm]:

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igubal® flange bearing EFOM With 2 mounting holes igubal® flange bearing EFOM igubal® flange bearing EFSM With 4 mounting holes, dimensional series E igubal® flange bearing EFSM igubal® flange bearing KFSM-GT With 4 mounting holes, dimensional series K igubal® flange bearing KFSM-GT igubal® flange bearing EFOM HT Applicable up to 200°C,resistant to chemicals , with 2 mounting holes igubal® flange bearing EFOM HT igubal® flange bearing EFSM HT Applicable up to 200°C,resistant to chemicals , with 4 mounting holes igubal® flange bearing EFSM HT igubal® flange bearing with ball pins, male thread igubal® flange bearing with ball pins - male threads for direct connections igubal® flange bearing with ball pins, male thread igubal® flange bearing with ball pins, female thread igubal® flange bearing with ball pins, female threads for direct connections igubal® flange bearing with ball pins, female thread igubal® flange bearings were developed for the bearing of shaft extensions or shaft bushings. Like all igubal® products, they consist of an igumid G housing and an iglidur® W300 spherical ball. igubal® flange bearings correspond to the dimensional series E and are offered with 2 or 4 mounting holes. Features igubal® flange bearings were developed for the bearing of shaft ends or shaft bushings. Like all igubal® products, it consists of a housing made of igumid G and a spherical ball in iglidur® W300. igubal® flange bearings correspond to the dimensional series E and are offered with 2 or 4 mounting holes. Application area As the igubal® flange bearings are also suitable for dry operation, they are particularly considered for applications in which the installation site is difficult, in humid or wet environment, or with special demands on hygiene. Thus the igubal® flange bearings are used for instance in wash-brush controls, in facade sunscreen systems, in materials handling systems and in bakery equipment. igubal® flange bearing - Applications Installation According to type, igubal® flange bearing are designed for mounting with 2 or 4 holes. The 2-hole types are provided with oblong holes that enable a trouble-free readjustment. A precise alignment of the bearing housing is not required as the flange bearing automatically compensates for error. Delivery program For shafts, igubal® flange bearings with 2 and 4 mounting holes are available in standard dimensions of 5 to 50 mm. For delivery times and more dimensions, you may please contact us. When to use it? When chemical resistance is required When a low-cost alternative is desired When dirt-resistant bearings are needed When misalignments should be compensated When fully split components are needed When not to use? When temperatures above +200°C prevail When an integrated collar is required When dimensions over 50 mm are needed When rotation speeds in excess of 0.5 m/s should be implemented igubal® flange bearing EFOM With 2 mounting holes igubal® flange bearing EFOM igubal® flange bearing EFSM With 4 mounting holes, dimensional series E igubal® flange bearing EFSM igubal® flange bearing KFSM-GT With 4 mounting holes, dimensional series K igubal® flange bearing KFSM-GT igubal® flange bearing EFOM HT Applicable up to 200°C,resistant to chemicals , with 2 mounting holes igubal® flange bearing EFOM HT igubal® flange bearing EFSM HT Applicable up to 200°C,resistant to chemicals , with 4 mounting holes igubal® flange bearing EFSM HT igubal® flange bearing with ball pins, male thread igubal® flange bearing with ball pins - male threads for direct connections igubal® flange bearing with ball pins, male thread igubal® flange bearing with ball pins, female thread igubal® flange bearing with ball pins, female threads for direct connections igubal® flange bearing with ball pins, female thread

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Germany

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iglidur® flange bearing d1 [mm]: With this design it is possible to use the iglidur® high-performance bearings where housing bores with no precise tolerances are possible. When to use iglidur® flange bearings? When you want a screw flanged bearing When a clip bearing solution is not satisfactory as a sheet metal feedthrough When there is a housing with very rough tolerances When the tight fit of a press-fit bearing is not sufficient as an axial securing When not to use them? When an additional angle compensation is required igubal® flange bearing When a screw connection is not possible iglidur® clip bearing When a large guide length is necessary iglidur® G General features With this design it is possible to use the iglidur® high-performance bearings where housing bores with no precise tolerances are possible. The design enables high loads with minimum demand on the precision of the housing. iglidur® maintenance-free flange bearings are available in four materials - iglidur® G, iglidur® J, iglidur® X and iglidur® A180. Thus, with this design, a very wide range of applications - from the universal bearing through the highest wear resistance or temperature resistance (up to +250°C) up to FDA-compliant bearing solutions - can be covered. Installation Dependent on the stressing capacities, various mounting types are used. For low radial loads, it is enough to mount the iglidur® flange bearing with just two screws on a surface. For higher radial loads, it is advisable to support the iglidur® flange bearing in a bore on the reinforced side in the load direction. Large tolerances are permitted for this bore, as it is only to additionally support the iglidur® flange bearing. In order to support still higher radial loads, the iglidur® flange bearing can be press-fitted with the longer side in an H tolerance bore. The additional screw connection secures the firm seating of the bearing in the housing. For the mounting of the iglidur® maintenance-free flange bearing, no special tools or devices are necessary. The alignment of the bearing in multiple mounted shafts is easily possible at the installation. Available materials: iglidur® G, iglidur® A180, iglidur® J and iglidur® X The mounting of the iglidur® flange bearing: Simple and safe iglidur® flange bearing d1 [mm]:

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Germany

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Foam rubber round cord rings, square or shaped profiles can be glued cleanly and durably to form round seals or frame seals. No mix-up possible With our molded parts and profiles made of foam rubber, a variety of technically safe solutions can be achieved. The extreme range of variations in terms of softness, elasticity, surface, shape and durability make foam rubber distinctive and indispensable as dimensionally stable seals, sound insulation elements, elastic bearings and for countless other applications. Let yourself be amazed by the versatility of our options and inspired by the safety and durability of our products. Foam rubber from KOPP - no mix-up! Your use of foam rubber We have foam rubber available for you as profile goods, ie foam rubber round cords, shaped profiles and square profiles in numerous standard dimensions. We also produce special profiles and molded parts according to your specifications. Foam rubber in sheet form completes this offer.

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Germany

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Design and construction This Schulz ball caster consists of a casing with threaded pin and a top cover as solid turned part, a bearing ball and several support balls. Dimensions The spacing is calculated by dividing the shortest edge length of the object to be transported by 3.5.

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Germany

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Design and construction This Schulz ball caster / ball transfer unit consists of a casing, a top cover and a bearing cap as solid turned parts, a bearing ball and several support balls. To this ball caster is another casing which serves as a body for the spring. Prevent spring loaded ball casters Damage caused by shock loads. Dimensions The spacing is calculated by dividing the shortest edge length of the object to be transported by 3.5.

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Germany

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Design and construction This Schulz ball caster / ball transfer unit consists of a casing, a top cover and a bearing cap as solid turned parts, a bearing ball and several support balls. To this ball caster is another casing which serves as a body for the spring. Prevent spring loaded ball casters Damage caused by shock loads. Dimensions The spacing is calculated by dividing the shortest edge length of the object to be transported by 3.5.

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Germany

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Design and construction This Schulz ball caster / air cargo unit consists of a casing and top cover as solid turned parts, a bearing ball and several support balls. Special model with separate ball cup as an airport ball caster. Dimensions The spacing is calculated by dividing the shortest edge length of the object to be transported by 3.5.

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Germany

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Customised system or individual part solutions are our core competence at KIS. We develop complete solutions for you based on our own KIS products and combine them with our comprehensive service for drive technology. Whether it's a careful selection of individual components or proper assembly ensuring your application functions perfectly: As bearing specialists based in Germany, we’re there for every step of the process, from development and construction, through monitoring of production and assembly, to quality inspections and practical tests.

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Germany

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In the serial arrangement, a vertically aligned linear drive shaft (double-acting linear cylinder) is mounted on the vertically aligned rotary drive shaft (swivel motor), i.e. the piston rod of the cylinder and the output shaft of the swivel motor are mechanically coupled via a movable shaft-hub connection. The pallet holder is lifted by the piston rod, which also serves as a bearing for the pallet holder and safely absorbs all the forces generated during asymmetrical loading. We offer customized solutions for various applications. Our qualified team will be happy to advise you.

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Germany

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In the serial arrangement, a vertically aligned linear drive shaft (double-acting linear cylinder) is mounted on the vertically aligned rotary drive shaft (swivel motor), i.e. the piston rod of the cylinder and the output shaft of the swivel motor are mechanically coupled via a movable shaft-hub connection. The pallet holder is lifted by the piston rod, which also serves as a bearing for the pallet holder and safely absorbs all the forces generated during asymmetrical loading. We offer customized solutions for various applications. Our qualified team will be happy to advise you.

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Germany

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The L-20 series is a particularly cost-effective solution that is suitable for a wide range of applications. It has versatile mounting options and a flange drive. Helac’s sliding spline technology with helical teeth is not self-locking and offers both high impact resistance and a high holding torque for demanding applications. It functions both as a rotating device and as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in five standard sizes with an output torque of up to 4,400 Nm at 210 bar.

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Germany

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The L-20 series is a particularly cost-effective solution that is suitable for a wide range of applications. It has versatile mounting options and a flange drive. Helac’s sliding spline technology with helical teeth is not self-locking and offers both high impact resistance and a high holding torque for demanding applications. It functions both as a rotating device and as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in five standard sizes with an output torque of up to 4,400 Nm at 210 bar.

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Germany

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In principle, in the parallel arrangement, the vertically aligned rotary drive axis (swivel motor) is placed next to the linear drive axis, which is also vertically aligned and preferably consists of two linear cylinders. The swivel motor is inserted and lifted in a motor support mounted separately in linear guides. The pallet holder is mounted directly on the shaft of the swivel motor or in a separate pivot bearing in the motor support. Tilting moments caused by large asymmetrical loading conditions are thus safely absorbed. We offer customized solutions for various applications. Our qualified team will be happy to advise you.

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Germany

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In principle, in the parallel arrangement, the vertically aligned rotary drive axis (swivel motor) is placed next to the linear drive axis, which is also vertically aligned and preferably consists of two linear cylinders. The swivel motor is inserted and lifted in a motor support mounted separately in linear guides. The pallet holder is mounted directly on the shaft of the swivel motor or in a separate pivot bearing in the motor support. Tilting moments caused by large asymmetrical loading conditions are thus safely absorbed. We offer customized solutions for various applications. Our qualified team will be happy to advise you.

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Germany

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The T20 series with toothed output shafts and a rotation angle of 200-220 degrees is ideal for applications where torque generation and higher cycle rates are the most important requirements. Helac’s sliding spline technology with helical teeth is not self-locking and offers both high impact resistance and a high holding torque for demanding applications. It functions both as a rotating device and as a mounting bracket and support structure, so that no external bearing systems, brakes or locking devices are required. Available in three standard sizes with an output torque of up to 6,780 Nm at 210 bar.

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Germany

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In the serial arrangement, a vertically aligned linear drive shaft (double-acting linear cylinder) is mounted on the vertically aligned rotary drive shaft (swivel motor), i.e. the piston rod of the cylinder and the output shaft of the swivel motor are mechanically coupled via a movable shaft-hub connection. The pallet holder is lifted by the piston rod, which also serves as a bearing for the pallet holder and safely absorbs all the forces generated during asymmetrical loading. We offer customized solutions for various applications. Our qualified team will be happy to advise you.

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Germany

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In the serial arrangement, a vertically aligned linear drive shaft (double-acting linear cylinder) is mounted on the vertically aligned rotary drive shaft (swivel motor), i.e. the piston rod of the cylinder and the output shaft of the swivel motor are mechanically coupled via a movable shaft-hub connection. The pallet holder is lifted by the piston rod, which also serves as a bearing for the pallet holder and safely absorbs all the forces generated during asymmetrical loading. We offer customized solutions for various applications. Our qualified team will be happy to advise you.

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Germany

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Like all Hense rotary vane motors, rotary vane motors in the HSS series are designed according to the rotary vane principle. The drive shaft has axial and radial plain bearings in coated bushes. The coating used is tribologically optimized and ensures low wear. Sufficient lubrication of the bearing points is ensured by the supplied hydraulic oil. To reduce the internal friction of the motor, the hydraulic separation of the working chambers in this series is partly achieved by means of pressure and viscosity-dependent throttle sections. HSS motors are ideal for generating oscillating swivel movements in the frequency range with small angular amplitudes in controlled systems. The HSS series is therefore recommended for use whenever semi-dynamic torsion tests need to be carried out reliably and cost-effectively.

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Germany

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Designed to efficiently support axial and radial forces and tilting moment loads, crossed roller bearings are suitable for applications subject to high loads and speeds. Due to the special crosswise arrangement of the cylindrical rollers in crossed roller bearings, designs with two bearing positions can often be reduced to one. Due to their high rigidity and running accuracy, they offer enormous precision and are used, for example, in robotics, medical technology and lathes. Depending on the application requirements, we at KIS manufacture cross rollers in different configurations. We are happy to advise you on the optimum solution for your application.

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Germany

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Our KIS slewing rings offer precise rotation technology to reliably connect two or more parts in your application. They are available in a wide variety of designs. As high load-bearing machine elements, they can safely absorb radial, axial and tilting moment loads with one bearing point and thus significantly reduce the effort required for the design of the adjacent construction. Sealed and lubricated, our slewing rings offer long-term performance even under demanding operating conditions. They are used in the fields of mechanical engineering, automation and robotics, among others. We are happy to work with you to develop the right slewing ring for your specific application requirements.

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Germany

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Similar in design to yoke type track rollers with axial guidance, our KIS cam rollers are based on needle roller or cylindrical roller bearings. Instead of an inner ring, they are equipped with a solid bolt. This serves as an inner ring replacement and is provided with a fastening thread. They are ideal for applications that require high rigidity, load carrying capacity and guiding accuracy. Our stud type track rollers are used, for example, in conveyor technology, machine tools and medical technology. Depending on the application requirements, the KIS range offers a wide variety of designs. We are happy to advise you on the right solution for your application!

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Germany

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Our yoke type track rollers are available as single or double row needle roller or cylindrical roller bearings. Depending on the application requirements, the KIS range offers different ready-to-fit variants. Equipped with particularly thick-walled outer rings, our yoke type track rollers can support high radial loads and tolerate axial loads from minor misalignments, skewed running or short-term start-up shocks. Yoke type track rollers are mounted on axles and supported on a flat raceway (mating track). To meet specific requirements, we offer a wide range of different variants. Together with you, we develop the customised KIS solution carefully considering the use of cages, rib rings, seals and the profile of the outer ring running surface.

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