Automation systems - Import export

Labelling systems can be integrated, whether it is laser, needle or inkjet, to mark and identify the tubes. Other options that can be integrated are welding seam detection, length control or measurement of processed tubes. The corresponding sensor and camera technology can be implemented for the specific product. The following step can be carried out without any problems, whether it is cutting, punching, deburring of holes or seal testing with external systems. Smart data evaluation All the systems can be equipped with different control and IPC panels. Interfaces to data caption systems for consumption and operation make the digitalization and evaluation of the data. Marking system, Welding seam detection, Camera control system, Internal and external cleaning processes, Cleaning and suction, Hole punching, Deburring – chamfering

The right system for every need There is a great variety of handling systems available, dependent on the length of the workpiece. For short tubes there are systems gripping from below with insertion axis and for long tubes there are systems handling from above. Both options can be used in our combination systems. They guarantee ideal access for the operator, so they can complete the setup and any maintenance operations in the best possible way. Transfer stations, turning modules for processing the tube in both directions within an installation and multiple grippers are available for optimized processes. Handling robots from many different manufacturers can also be integrated. The robots are used to move tubes/workpieces. A preassembly of different workpieces is also feasible in this case. The various components can be sorted using sensors and robots.

We offer a great variety of loading systems for all the machines, dependent on the material, tube diameter and tube length. Tubes that have already been formed and with added components can also be loaded without any issues. The appropriate orientation is therefore very important, when loading the tube into the production cell. External workpieces, such as nuts, flanges, supporting sleeves can be added to the system in a controlled manner and included in any subsequent processing steps. A great variety of loading volumes is possible. Step feeder, Conveyor feeder, Chain feeder, Swivel arm feeder, Loading tables, Bowl feeder, Alignment station

ELKOMIX-120 QUICK MASTER Compact Concrete Batching Plant which is equipped with 3000/2000 l. ELKON twin shaft mixer and 4x20 m³ aggregate storage bin can be transported quickly and economically to anywhere in the world due to its folding and modular designed structure. ELKON Compact Concrete Batching Plants, which reflect ELKON's manufacturing culture based on high technology and experience since 1975, provides the following advantages to its users - Quick and easy installation (only 2 days) - Cost effective sea and land transportation - Possibility of installation on a confined space - Quick and easy relocation - Flexibility in the configuration - Minimum foundation cost (only flat concrete surface is adequate for installation) - Easy maintenance and low operating costs - High production performance with optimized automation system

ELKOMIX-90 QUICK MASTER Compact Concrete Batching Plant which is equipped with 2250/1500 l. ELKON twin shaft mixer can reach 75 m³ vibrated concrete production capacity in an hour by producing 1.5 m3 concrete in every batch. ELKON Compact Concrete Batching Plants, which reflect ELKON's manufacturing culture based on high technology and experience since 1975, provides the following advantages to its users - Quick and easy installation (only 2 days) - Cost effective sea and land transportation - Possibility of installation on a confined space - Quick and easy relocation - Flexibility in the configuration - Minimum foundation cost (only flat concrete surface is adequate for installation) - Easy maintenance and low operating costs - High production performance with optimized automation system

The new UNI Dicht TRI achieves the highest shielding attenuation values over the complete frequency range and convinces with a very high current carrying capacity for the reliable discharge of undesirably high shielding currents. The installation is simple and safe: only the cable sheath has to be removed at the contact point where the shielding braid is to be contacted. As soon as the cable is inserted into the cable gland, the TRI spring makes reliable contact with the cable shield, even in the case of non-circular or off-centre cables. In any case, this type of contacting from PFLITSCH means that the cable shield does not have to be exposed until directly at the connection point in the control cabinet. Because the shielding braid remains 100% intact, maximum shielding attenuation is achieved and the useful signals are transmitted without unnecessary interference from noise signals.

The CS-480 B.flex is the smallest suspension system from BERNSTEIN. And in fact: The 48 mm round tube for the connection of encapsulated IPCs or control enclosures on machines and automation systems is not large. And yet it ensures individual flexibility: Control enclosures or encapsulated IPCs, which are mounted on ceilings, walls or on the floor are often simpler and more ergonomic positioning, if the user wants to position them quickly and to his personal needs. • Simplest and most cost-effective solutionfor hanging and free-standing operator stations • Quick and easy ergonomic adjustment • Continuous equipotential bonding • Maximum cable diameter: Ø 40 mm • Flexible and cost-effective connectionfrom round to square tube • Easy to retrofit – complete exchange of the existing suspension system is not necessary

With its increased payload, this mid-range handling robot is suitable for a wider range of applications. This new solution for your handling tasks has been completely improved in terms of performance. Faster cycle times: Designed for highest industrial speeds. Rugged construction: The robot is built in splash-proof and dustproof design according to protection class IP64. User-friendly operation: The integrated signal cables and air hoses are designed for different connections. Stronger structure: The maximum payload of this new robot has been increased by 25 % to a total of 25 kg. Ideal for a wide range of handling tasks. The main technical specifications at a glance: Number of Axes: 6 Working Ranger (P-Point): R1710 mm Max. payload capacity: 25 kg Positional repeatability: +/- 0,07 mm Drive System: AC Servo Motor Drive Power: 5600 W Weight: 278 kg

The FD-V350 is designed for handling tasks of maximum heavy loads. It does its job at top speed and is equally suitable for milling and grinding as well as for palletizing, gluing and spraying tasks. The fully automatic high-speed automation enables a significant increase in productivity. Synchromotion: All heavy-duty robots can be combined into complex, fully synchronized systems using the proven Synchromotion ® technology. Heavy weights: can be moved quickly and precisely. Cable routing: optimally protected, no getting caught in robot operations (integrated hose package) Easy to maintain: Easily accessible cable routing The most important technical data at a glance: Number of axes: 6 Working Range (P point): R 2771 mm Max. payload: 350 kg Positional repeatability: +/- 0.2 mm Drive system: AC servo motor Drive power: 8600 W. Weight: 1620 kg

The FD-V50 has the highest efficiency when handling medium loads (up to 50 kg). Like all robots in the FD series, the FD-V50 also has collision protection through improved fault detection / elimination. Comparatively minimal footprint with a maximum working area. In addition, the integrated hose package guarantees optimal protection against getting caught during the robot operation. On request also with the improved protection class IP67. The most important technical data at a glance: Number of axes: 6 Max. payload capacity: 50 kg Working Range (P-point): R 2050 mm Positional repeatability: +/- 0.07 mm Drive system: AC servo motor Drive power: 14750 W Weight: 640 kg

The FD-V166 is extremely efficient when handling heavy weights (up to 166kg). Like all robots in the FD series, the FD-V166 also has collision protection through improved fault detection / elimination. Thanks to the easily accessible cable routing, the V166 is very easy to maintain. In addition, the integrated hose package guarantees optimal protection against getting caught during the robot operation. The most important technical data at a glance: Number of axes: 6 Max. payload capacity: 166 kg Working Range (P point): R 2654 mm Positional repeatability: +/- 0.1 mm Drive system: AC servo motor Drive power: 18000 W

The FD-V210 is extremely efficient when handling heavy weights (up to 210kg). Like all robots in the FD series, the FD-V210 also has collision protection through improved fault detection / elimination. Thanks to the easily accessible cable routing, the V210 is very easy to maintain. In addition, the integrated hose package guarantees optimal protection against getting caught during the robot operation. The most important technical data at a glance: Number of axes: 6 Max. payload capacity: 210 kg Working Range (P point): R 2674 mm Positional repeatability: +/- 0.15 mm Drive system: AC servo motor Drive power: 18000 W

The large maturing store is for storing and maturing the boards. The fully automated system with aisle vehicle and accompanying satellites is responsible for the stack transport. The aisle vehicle moves the stack in one direction and the satellites assume the task of transporting them into the rack aisles. The size depends on the required storage capacity and on local circumstances. The aisle vehicles are responsible for transfer movements, the satellites pick the stacks up or move them into the individual aisles. Advantages Expandable by modules Options ‘First in - rst out’ strategy ‘First in – last out’ strategy

The Dual-Arm SCARA Robot "duAro": A brand new offering that realizes the concept of an innovative dual-arm SCARA robot which can safely collaborate with humans in work operations. The duAro2 has the deeper vertical stroke of 550mm compared to the duAro1’s 150mm, enabling wider applications such as packing boxes with a large height.

With the new model BX200X, Kawasaki Robotics is responding to the increasing demands of the European market - among others in the areas of spot welding and handling: The BX200X offers the same performance, hollow wrist design and load capacity of 200 kg as the BX200L - but extends the effective reach of the robot from 2,597 mm to 3,412 mm. A decisive advantage: The configuration of the BX200X is largely based on the BX200L and BX300L models - so the existing BX spare parts can also be used for the new model. Like the other robots of the B series, the BX200X also offers maximum performance on short distances, as is required especially for the automation of spot welding processes.“

The robots of the M series as the MG15HL for highest payloads combine a compact profile with high reach and a high torque in the wrist. With an impressive payload of up to 1500 kg, this robot series has the ability to lift and handle heavy loads with great ease and precision thanks to its innovative design.

The new CX series all-purpose large robots are equipped with a light and large arm with a hollow structure and a new universal control unit. They are large all purpose robots for a variety of applications for assembly, spot friction welding, machine loading, material handling, material removal, sealing/metering, spot welding, material handling, etc.

Designed specifically for palletizing applications, the palletizer series includes five unique robots with payloads from 80 to 700 kg to meet most requirements. Kawasaki's high-speed palletizing robots, industry-leading in work spectrum and reliability, help companies improve the efficiency of their production line.

The robots of the R series set the standard for all industrial robots for small to medium loads. The compact design and industry-leading speed, reach and working range make the R Series robots ideal for a wide range of applications in a wide variety of industries. The brand new R-Series robots typically set the standard for all these small to medium industrial robots. The compact design and style as well as the managerial speed and work selection make the R-Series robots ideal for many applications in many different industries.

The B Series line of body shop robots were developed using Kawasaki's proven advanced technology and extensive automotive experience to take performance to the next level. The robust, yet lightweight slim design achieves the sought after optimization of functionality, flexibility and investment efficiency for maximum spot welding effectiveness and multi-purpose use.

Kawasaki's R-Series robots is widely known because this can be used in a wide range of applications in diverse industries like assembly, dispensing, inspection, machine tending, material handling, welding, etc. This is considered the top of the line for all small to medium duty industrial robots. This state-of-the-art technology boasts of its compact design, high speed, reach and work range.

Designed specifically for palletizing applications, the palletizer series includes five unique robots with payloads from 80 to 700 kg to meet most requirements. Kawasaki's high-speed palletizing robots, industry-leading in work spectrum and reliability, help companies improve the efficiency of their production line.

This item was designed specifically for applications such as palletizing, and comes with five unique characteristics that will provide everything users need. The impressive capacity of 80 to 500kg, along with the reliability and stability guaranteed by the manufacturer, will contribute towards the efficiency of any application. There are five axes and a payload support of up to 80kg, while the vertical and horizontal reach have a value of 3,311mm and 2,100mm, respectively.

The YF003N is an extremely high speed delta robot manufactured Kawasaki. It has a payload capacity of 3kg that provides the ability to accommodate a variety of workpieces, a motion range at 1300 / 500 mm, a positional repeatability of ± 0.1 mm and angular repeatability of ± 0.1 degrees which guarantee a precise production, a weight of 145kg, and an integrated E91 controller. Additionally, it incorporates a shaft less design that reduces mechanical trouble. The features of the controller include a brushless AC servomotor, a full digital servo system, an 8mb memory, an external motor power, and a zinc coated surface.

The B Series line of body shop robots were developed using Kawasaki's proven advanced technology and extensive automotive experience to take performance to the next level. The robust, yet lightweight slim design achieves the sought after optimization of functionality, flexibility and investment efficiency for maximum spot welding effectiveness and multi-purpose use.

The BX200L is a B series industrial robot manufactured by Kawasaki. It has a payload capacity of 200kg, a reach of 2,597mm, a repeatability within ±0,2mm, a weight of 930kg, and an integrated E02 controller. Its controller uses a brushless AC servomotor, a full digital servo system, an AS-language for programming, an 8mb memory, an external motor power, and coordinate systems consisting of joint, base, and tool. The key features of this industrial robot include a low net weight, a highly minimized vibration, a space-efficient design, and an intelligent solution through its integrated "hollow wrist" technology that reduces unwanted interference contours.

The R-Series robots from Kawasaki can be used in a variety of applications and industries like welding, material removal, machine tending, inspection, dispensing and assembly. This high class technology has a total horizontal reach of 1,925mm and vertical reach of 3478mm. This cutting edge technology also boasts of its fast speed and the maximum speed of this is 13,100 mm/s.

The RS080N is an industrial robot manufactured by Kawasaki. It has a payload of 80kg, a horizontal reach of 2,100mm, a vertical reach of 3,697mm, a weight of 555kg, a maximum speed of 12,700mm/sand, and an integrated E42 controller. Additionally, it uses a brushless AC servomotor, a full digital servo system, and an external motor power. The industrial robot can be used in a wide variety of applications including assembly, dispensing, inspection, machine tending, material handling, material removal, and welding.

The R-Series Robots from KAWASAKI ROBOTS can handle a maximum workload of 30 kilograms and speeds up to 13,400 mm/s. The 2.1-meter horizontal and 3.697-meter vertical reaches of the R-series makes it usable for assembling, inspecting, dispensing, welding, material handling and removing, machine tending, and other applications within a wide range of various industries. With these, the R-series from KAWASAKI sets the bar for small to medium duty industrial robots.