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Abrasion materials - Import export

GermanyBonn, Düsseldorf and North Rhine and Westphalia

Germany

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iglidur® clip bearing, metric d1 [mm]: iglidur® clip bearing, inch d1 [inch]: iglidur® clip bearings are especially intended for the shaft bushing through plates. For this reason the bearing has a flange on each of the two front sides. After the clip-on the bearings are secured on both sides in the plate. The clip bearings have chamfered slot on the side that enables the mounting of the bearing on one side. After the mounting the bearing straddles and lines the bore in the plate. The shaft prevents the clip bearing from slipping out of the bore. The bearing cannot slip out of the bore even in axial movements. Extremely simple mounting through lateral slot Maintenance-free and self-lubricating Good flexibility in punch hole Good abrasion resistance Quiet operation Suitable for rotary and linear movements Extendibility through the slot Undetachable through double flange Special dimensions possible Plate thicknesses from 3 mm to 4 mm available from stock Material: iglidur® M250 Special properties of the iglidur® clip bearings iglidur® clip bearings are made from the most abrasion-resistant material, iglidur® M250. iglidur® M250 is a bearing material for rugged, wear-resistant bearing systems for medium loads. The bearings are self-lubricating and can be used dry. If required the bearings can also be lubricated. The material iglidur® M250 is resistant to all common lubricants. The iglidur® clip bearings are the ideal solution for bearing functions with low loads. The easy mounting makes it ideal for applications with difficult bearing locations. Compressive strength The permitted static surface pressure of iglidur® M250 amounts to 20 MPa at room temperature. Due to the good adaptability to uneven surfaces of the bearing housing, a high pressure load capacity of the clip bearings persists even in punched holes. For the most small bearing surfaces, the good vibration dampening properties and the insensitivity to misalignment are of primary importance. Surface speeds Clip bearings are particularly wear resistant in slow rotating, oscillating and axial motions. You can find the maximum gliding speeds for the various motions for the iglidur® M250 material under the materials data link shown below. A lubrication at installation or continuous lubrication raises the permitted surface speeds. Clip bearings are available from stock in dimensions of 3 to 25 mm. Fixation Triflex RS For mounting, the bearings are laterally pressed together with the large flange. The chamfered slot makes the bearing spiral-shaped, whereby it can be easily inserted in the plate. The remaining slot in the attached clip bearing can compensate for linear expansions of the circumference. Thus narrow bearing clearances are possible with clip bearings. The bearing clearance is dimensioned in such a way that in a housing bore with a nominal diameter, a shaft made with the same nominal diameter turns easily. The clip bearing can be used in H-tolerance housings up to H13. The turning of the clip bearing in the bore is also permitted. Operating temperatures The wear resistance of the iglidur® clip bearings are excellent with operating temperatures till 80°C. Even at low temperature the bearings remain elastic and abrasion resistant. When to use it? When a sheet metal feedthrough is required When the bearing should be captively clipped on in a drill hole with rough tolerance For rotating, linear and pivoting movements When a quick-mounting bearing solution is sought Clip bearings application examples When not to use it? When constant temperatures of more than +80°C occur iglidur® G When a high-precision bearing is needed iglidur® J When the housing bore is more than 4 mm long iglidur® Clips 2 iglidur® MKM When very high surface pressures occur iglidur® G iglidur® clip bearing, metric d1 [mm]: iglidur® clip bearing, inch d1 [inch]:

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Plastic is a thermoplastic and belongs to the organic polyamidebased blasting abrasives. WIWOX® KS nature high-quality blasting and deburring medium is particularly suitable to treat duroplast and rubber components without damaging and matting them. Available in cylindrical or exact cubic shape, it is characterised by high impact strength, dimensional stability and extremely long service life. We also supply an antistatic agent for subsequent or sustained application in liquid form.

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Germany

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Plastic blasting abrasives type WIWOX® KS have been specially developed for optimum, chemically neutral surface treatment and all gentle cleaning – especially for plastic and light metal. They are mainly used for paint stripping, roughening, matting, deburring and cleaning. Plastic blasting abrasives produce consistently high quality and do not cause any damage to the work piece to be treated.

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Germany

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Walnut shell abrasive type WIWOX® WA is a soft granulate and belongs to the organic abrasives. It is produced crushing, washing and sieving the walnut shells. Walnut granules are particularly suitable for the gentle cleaning of delicate surfaces.

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Germany

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WIWOX® SD rounded cut wire shot is mainly used for cleanblasting and shot peening. Depending on the quality of the raw material used, different hardness classes are obtained. We supply non-corrosive cut wire shot that meet the requirement of particularly high demands. Cylindrical cut wire shot blasting abrasives are cut from wire. The length of the grain is equal to the diameter. Grain shapes of different roundness are produced through the subsequent rounding of the cylindrical raw material, rounded from G1 – G3. Cut wire shot has a particularly long service life and are known for low dust generation.

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Germany

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Chilled iron grit blasting abrasives type WIWOX® HG are produced by melting cast iron. It receives its angular shape through the subsequent atomisation and breaking. The advantage of this blasting abrasive lies in the consistently high abrasiveness, as it remains sharp-edged in the mixture and the edges do not become round. It breaks up into smaller sharp-edged and aggressive particles during the blasting process.

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Germany

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Due to the different thermal tempering, steel shot blasting abrasives type WIWOX® SK obtain different hardness classes from 40 – 43 HRC, 54 – 60 HRC up to greater than 61 HRC. Because of the different degrees of hardness, the steel shot in the operating mixture keeps its angular shape or becomes round during the application process.

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Germany

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Due to its extreme hardness, WIWOX® SG high-carbon cast steel abrasive reaches an extremely high blasting intensity right from the start. It is produced in a melting process and gets its round shape through the subsequent atomising process. The metallic structure of this low-carbon cast steel abrasive is decisive for its long service life.

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Germany

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WIWOX® EDK Stainless steel blasting abrasives are produced in a melting process and crushed into angular granules. It is distinguished by its long service life as well as its aggressiveness and presents an economic alternative to other angular blasting abrasives.

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Germany

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WIWOX® ED Stainless steel blasting abrasives are produced in a melting process and get its round shape through the subsequent atomising process. These fine particles have a particularly long service life and are known for low dust generation. We also supply stainless steel blasting abrasives manufactured under vacuum that meet the requirement of particularly high demands. This blasting abrasive is distinguished by its lustre, purity and roundness.

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Germany

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WIWOX® GB Glass granules type are carefully crushed in a special grinding process to give it its predominantly angular cubic shape. In the production of glass granules, soda-lime glass is crushed and sifted according to individual grain sizes. Glass granules are an iron-free, mineral blasting medium.

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Germany

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Garnet sand type WIWOX® WÜ belongs to the group of garnet stones. The grains are unbroken with irregular shapes. Its unique composition makes the garnet sand tough and hard and particularly suitable for blasting applications in the open. With its the low quartz content (< 0,5 %), it complies with occupational health and safety regulations. Its countries of origin are India and Australia.

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Germany

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The extreme hardness and angular yet sharp-edged properties is typical of black silicon carbide type WIWOX® SI. It is particularly suitable to machine hardened steel and ceramics. It consists of crystalline silicon carbide, which is produced from silica sand and petroleum coke in electric resistance furnaces at temperatures of > 2.300° C. Silicon carbide is iron-free, angular and extremely hard.

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Germany

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Mixed alumina type WIWOX® RK has a low ferrite content and is particularly suitable for applications where a high consumption of blasting abrasives cannot be avoided. Mixed Alumina is produced from ceramic grinding wheels and reclaimed alumina dust from the blasting and grinding industry. It consists of a mixture of white, pink and brown alumina, and is an iron-free alternative for many sectors of the blasting and grinding industry.

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Germany

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The performance and aggressiveness of brown fused alumina type WIWOX® NK produces a strong removal effect as well as a uniformly structured surface. The high TiO₂ content makes it extremely hard and tough, whereby the surface roughness can be greatly changed. Also available as microcorn with a precise grain distribution up to 3 μm.

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Germany

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WIWOX® EK White fused alumina blasting abrasives are used in many areas due to their extreme purity and hardness. From sophisticated medical technology through the roughening of metals to the subsequent coating. Available as white fused alumina in sharp-edged or angular grain shape as well as micro-grain with a precise grain distribution up to 3 μm.

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Germany

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Zirconium oxide-based ceramic beads type WIWOX® KM specially developed for shot peening and surface finishing. The high fracture toughness and surface smoothness of the ceramic beads allow the production of extremely smooth surfaces.

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Germany

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WIWOX PeenPearl® are the new mineral abrasives with the perfect spherical shape. It consists of aluminum oxide (Al₂O₃) in combination with a high content of titanium dioxide (TiO₂). Its texture is exceptionally dense and resistant to breakage. Other mineral blasting material, such as glass-beads are indirection lifetime exceeded many times over. According low is the dust in a blasting room as well as the volume of waste for disposal. WIWOX PeenPearl® produces extremely smooth, shiny surfaces, ideal for the visual appearance of high-quality components. By the uniform compaction can functional Surfaces to be improved in their properties (Shot-Peening effect). The contained iron oxide (TiO₂) is completely crystalline bound. Ferrite residues on Surfaces are therefore excluded. For the processing of stainless steels and nonferrous metals opened WIWOX PeenPearl® blasting abrasives new perspectives.

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Germany

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Activeabsorption impact protection If secutex Soft is coated by a Powerflex surface, dirt particles and liquids are prevented from penetrating the foam. Additionally, openpore material protects against abrasion, without losing its elastic properties.

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Germany

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Clothing instead of landfill PET must beone of the most interesting recycling materials of recent years as, during this time, not only new bottles, but also clothing and much more have been produced from recycled bottles. In Germany alone, each year the volume of PET bottles discarded when empty has exceeded 400,000 [tonnes], 96% of which is taken to professional recycling. An additional 60,000 tonnes arises annually as packaging material. However, PET is an extremely abrasive material, which exacts enormous demands on the tools used in recycling. Our knives have been proven by their high resistance to wear, and we also supply, in addition to our proven quality standards, extremely hardwearing special qualities.

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Germany

Engineered for : • Titanium alloys • Metals with high residual stress • Stainless steels • Special alloys • Abrasive non-ferrous metals and graphite

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Germany

Gentle Mixing Without Tools MIXACO Revolution™ is mixing system that functions without tools. Gentle mixing of materials during rotation of the container is achieved with built-in mixing segments. This technology without driven mixing tools prevents additional thermal stress for the product. All Benefits at a Glance •Gentle homogenization •No inadvertent warming of mixing materials •No abrasion of granulates •Double-walled mixing vessel allows temperature-controlled mixing •Energy-efficient through low drive power consumption •100% discharge by pivoting to discharging position •Good accessibility for fast, easy cleaning •Tool-free design makes maintenance easy •Suitable for ATEX applications (up to Zone 20 without inertization of protective gases)

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Germany

Efficient mass finishing for the toughest requirements With a circular vibrator from our CB range, you get a mass finishing machine that works efficiently and achieves perfect processing results. The working channel is helically shaped and allows you to gently process your workpiece whilst ensuring high material abrasion. Gate clearing at the push of a button By pressing a button on the unit, you can quickly reverse the motor's direction of rotation before separating your workpieces from the abrasive media. This ensures that no workpieces or abrasive media are left on the gate that could get trapped between the separator flap and the working channel. Ideally suited for ball polishing and pressure deburring The CB circular vibrators stand out thanks to their robust steel construction and reinforced imbalance drive in the ball polishing configuration. This makes them ideal for ball polishing and pressure deburring with blasting medium.

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Germany

Material handling technology for hot and abrasive materials.

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Germany

The FTK curved scraper is for use on light to heavy conveyor belt systems. The curved solid carbide bar of Curved standard stripper has particularly in the center of the conveyor belt a high wiping effect and relieves the pressure on the outer edges. belt speeds up to 2 m/s with the mini model. belt speeds from 2 m/s upwards with the reinforced model. specially for use with extremely adhering and abrasive materials and damaged belts and having only a minimal installation height. Areas of use various plants, e.g. for sand, gravel, recycling, compost, clay, brick, asphalt mixing plants and in the gypsum, cement and glass industries etc. Any products adhering to the belt reduce the life expectancy of the conveyor due to the heavy soiling The consequences are usually expensive maintenance measures and production down times. The FTK Förderband Technik Kilian belt conveyor scrapers represent a cost effective development in the field of belt cleaning.

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Germany

The FTK HM inner belt scraper is for use on light to heavy conveyor belt systems. High tech hard metal enables a particularly high time of exposure. The HM inner belt scraper prevents the material from settling in the inner belt between the belt and the drum and so damaging the drum. Belt speeds of up to 2 m/s with the mini model. Belt speeds from 2 m/s with the reinforced model. specially for use with extremely adhering and abrasive materials and damaged belts and having only a minimal installation height. Areas of use various plants, e.g. for sand, gravel, recycling, compost, clay, brick, asphalt mixing plants and in the gypsum, cement and glass industries etc. Any products adhering to the belt reduce the life expectancy of the conveyor due to the heavy soiling. The consequences are usually expensive maintenance measures and production down times.

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Germany

The FTK master cleaner scraper is for use on light to heavy conveyor belt systems. belt speeds up to 2 m/s with the mini model. belt speeds from 2 m/s upwards with the reinforced model. specially for use with extremely adhering and abrasive materials and damaged belts and having only a minimal installation height. Areas of use various plants, e.g. for sand, gravel, recycling, compost, clay, brick, asphalt mixing plants and in the gypsum, cement and glass industries etc. Any products adhering to the belt reduce the life expectancy of the conveyor due to the heavy soiling. The consequences are usually expensive maintenance measures and production down times. The FTK Förderband Technik Kilian belt conveyor scrapers represent a cost effective development in the field of belt cleaning. Due to the flexible mounting arrangements and the gentle but thorough cleaning, the FTK Förderband Technik Kilian belt conveyor scrapers lead

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Germany

Technical plastic : Polyethylene (Short : PE) Product name Polyethylene (PE or sub groups like PE-HD, PE-LD, PE-HMW, PE-UHMW, PE 300, PE 500, PE 1000 or RCH 1000 and many more) Delivery form Sheets, cuts, milled products, base profiles Specification Polyethylene - technical plastic Polyethylene ( Short: PE ) is a technical plastic that can be processed easil. It has a density of about 0,95g/cm³ and with that it's the second least weighing plastic of all technical plastics and just because of that it offers a very interesting price. The moisture absorbtion of PE is about 0,0 %. The material is really good against lyes and acids , has a self-lubricating effect and is easy to mill ( cut, milling, lathe, water jet cutting and welding ). Furthermore it is a great material for abrasive fraught parts in e.g. machine engineering ( PE UHMW ), as inlay for bulk containers or as a cutting boards in the food industry or households. We would like to advise you which kind of PE RG ist the...

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Germany

The NIAGARA® M-Class constitutes the optimum solution when many cut points in the fine and very fine range are required and, in addition to that, most accurate cuts are of decisive importance. There are various fields of application that exist for the linear motion swinger. To be precise, the screening system can be employed for the classification of industrial minerals, food, chemical products, ores and metals. The dynamic loads of the machine are reduced to a minimum by an isolating frame. As a result the vibrations transferred into the structure can be prevented. Depending on the required application, the exact adjustable rotation speed and amplitude ensures an optimum screening result. Accelerations are possible between 2 g for the production of abrasive materials - or up to 4,5 g for the dry mortar or silica sand industry. The multiple-deck screening machine NIAGARA® M-Class is offered in eight different sizes, the number of decks and technical specifications depends on the...

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