In-line systems - Import export

Raytek GS150 thermal imaging systems enable automated quality control in glass bending, forming, annealing, and tempering processes. The GS150LE variant is especially designed for Low-E (low emissivity) glass / one-side coated flat glass. It features automatic emissivity correction. The systems are based on the Raytek MP150 infrared line scanner, which has a max. resolution of 1024 points per line, a max. 150 Hz scanning frequency, and an up to 90° wide field of view. SYSTEM PROPERTIES • Automated temperature monitoring • Visualization on PC • Ethernet TCP/IP interface integrated in the line scanning system • PC-independent alarm output • PC-independent analog outputs 3 x 4 – 20mA BENEFITS • Improve profitability and product quality • Reduce set-up time • Detect defects quickly • Automate quality monitoring for ISO9000 • Reduce scrap • Efficiently manage the heat balance in the oven • Automatically adjust the emissivity value when changing glass types or coatings

The Raytek MP150 infrared linescanner is designed for temperature monitoring in demanding industrial environments. It generates accurate thermal images of moving objects, scanning up to 90° wide fields of view with a motorized mirror at up to 1024 points per line and at a max. 150 Hz frequency. An internal high-speed microprocessor calculates the temperature of the individual measurement points. — Real-time thermal line-scanner system for continuous or discrete process measurements — Optical resolution up to 200:1 — Built-in line laser for rapid alignment — On-board Ethernet TCP/IP communication — Wide choice of models and spectral responses The Raytek MP150 includes provision for air or water-cooling, three configurable analog outputs, and two-way digital communications. It can be used in standalone mode, connected to a single PC or integrated into a process control system using the Windows-based DataTemp DP software for remote configuration and real-time process monitoring.

Kiln shell temperatures are monitored along the entire length of the kiln. The infrared line-scanning system detects kiln hot spots due to refractory loss, damage, or wear. Data from up to 4 scanners or individual point sensors (optionally used to monitor the burning zone and tire slips) can be seamlessly integrated into one complete thermal image. Detect abnormal operating conditions such as faulty flame position and shape! Optimize and manage kiln maintenance! Extend the operational life of kiln and refractory! Automated kiln and refractory monitoring Visualisation on PC Ethernet TCP/IP interface PC-independent alarm output Analog outputs 3 x 4 – 20mA To ensure reliable operation in even the harshest kiln environments, the MP150 linescanner, which is used in the CS210 thermal imaging system system, is designed with a rugged cast aluminum housing and mounted in a robust stainless-steel enclosure.

Thermal imaging system based on the Raytek MP150 infrared linescanner. Detailed web temperature profile based on 40,000 measurement points per second Automated temperature monitoring Automated quality monitoring for ISO9000 Ensures proper web temperatures for strong film-to-substrate adhesion Enables plant operators to reduce scrap and improve profitability and product quality Quick and automatic detection of “wavy” or “running” edges, gaps, and torn edges Define product-specific configurations (recipes) Automatically analyze “automatic sector” temperature distributions Visualisation on PC Playback stored files as “movie” Multiple language support Integrated OPC server for remote system control Ethernet TCP/IP interface integrated in the line scanning system PC-independent alarm output Analog outputs 3 x 4 – 20mA Analog or digital output modules For sheet extrusion see the Raytek ES150 system.