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Automation design - Import export

Germany

Germany

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DryLin® T linear guide systems were specially developed for applications in automation and handling systems. The design objective was a rugged linear guide for application in the most diverse - and also extreme - environments. They have the same dimensions as most recirculating ball bearing guides. Technical data Gliding elements: Maintenance-free Material: iglidur® J * Max. surface speed: 15 m/s Operating temperature: -40°C to +90°C *Other materials on request 1 Profile rail and base body of the carriage made of aluminum. The rail is hard-anodized, the aluminum base body of the carriage is clear anodized. 2 Six gliding elements made of iglidur® J serve as guide bearings, which are positioned opposite to each other in pairs and make up 3 guide bearings. 3 Alternatively, bearing clearance is continuously adjustable 4 All steel parts are stainless steel 5 The lid is made of solid plastic or stainless steel DryLin® T - Technical data DryLin® T - Clearance adjustment DryLin® TWBM hand clamp DryLin® T - Design rules DryLin® T - Automatic clearance adjustment DryLin® linear guide systems in the cleanroom DryLin® T - Applications DryLin® T - System design DryLin® T - Installation videos System selection & service life calculation DryLin® T - Adjustable clearance The DryLin® T standard version is supplied preset and can be put into operation at once. The user can also manually adjust or fine-tune the clearance of the linear guide. The individual adjustment for your application, as well as the potential to respond to uneven screw surfaces through specific clearance allowance. DryLin® T - Adjustable clearance DryLin® T - Automatic DryLin® T carriages of the automatic version have a mechanism that automatically adjusts the bearing clearance after removal of the preload key. In case a bearing clearance of more than 0.13 mm has to be adjusted during operation, the bearing clearance automatically resets itself when the carriage is completely unloaded. DryLin® T - Automatic DryLin® TW-HKA manual clamp The manual clamp has been developed for simple tasks. The creep behavior of the clamped plastic causes a slackening in clamping force over time (up to 70%). Therefore safety-related parts should not be clamped. Please approach our applications consultant if you require other options for the clamping. DryLin® T - Manual clamping Drylin® T - Heavy Duty This series is used for the most extreme conditions such as dirt, adhesive residues, chips, mud, etc. The plastic gliding elements made of iglidur® J are fixed in the lid and are therefore non-detachable. This system is compatible with many standard commercial recirculating ball bearing systems and is available in the following sizes: TW-01-20, TW-01-25 and TW-01-30. DryLin® T Heavy Duty DryLin® T - Low-profile guide The clearance is not adjustable for the DryLin® T low profile guide rails. The gliding elements are mounted with positive fit in the chromated zinc carriage. This simple and effective design enables guides that are rugged and low-priced at the same time. DryLin® T - Low-profile guide DryLin® T - Compact linear guide This compact linear guide is suitable for rugged use (without clearance adjustment). This system has a slim design and the same dimensions as conventional recirculating ball bearing systems. The plastic gliding elements made of iglidur® J are fixed in the lid and are therefore undetachable. Suitable for DryLin® T guide rail of installation size 20. DryLin® T - Compact linear guide DryLin® TWBM - Manual clamping with high holding force This manual clamping is designed for a long-lasting high holding force of up to 500 N per clamping element. DryLin® TWBM hand clamp DryLin® T clamping elements for rail guide DryLin® T clamping elements for fast positioning by hand or with pneumatics. DryLin® T clamping element DryLin® T linear guide systems were specially developed for applications in automation and handling systems. The design objective was a rugged linear guide for application in the most diverse - and also extreme - environments. They have the same dimensions as most recirculating ball bearing guides. Technical data Gliding elements: Maintenance-free Material: iglidur® J * Max. surface speed: 15 m/s Operating temperature: -40°C to +90°C *Other materials on request 1 Profile rail and base body of the carriage made of aluminum. The rail is hard-anodized, the aluminum base body of the carriage is clear anodized. 2 Six gliding elements made of iglidur® J serve as guide bearings, which are positioned opposite to each other in pairs and make up 3 guide bearings. 3 Alternatively, bearing clearance is continuously adjustable 4 All steel parts are stainless steel 5 The lid is made of solid plastic or stainless steel Advantages: 100 % lubricant-free Adjustable bearing clearance Automatic clearance adjustment High static load capacity Service life up to 50,000 km without lubrication High dirt resistance Low vibration and low noise When not to use ? When you want to save installation space drylin® N drylin® W When you need a pure stainless steel solution drylin® W drylin® R When you want to construct as economical as possible drylin® N drylin® W

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Germany

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The RESISTOMAT® model 2311 has been designed and optimized for high-speed applications in automation systems. Up to 100 measurements per second can be achieved. It works on the basis of the welltried four-wire measurement method in which test-lead resistances and contact resistances are eliminated. The instrument leads are monitored for damage by a built-in open circuit detector. A 2-way and 4-way comparator with switching outputs is available for classifications and selections. Of course, temperature compensation is available for any test object material. Specific temperature coefficients can be entered. Temperature recording takes place using a PT100 sensor or a temperature transmitter (pyrometer) with an analog output. A special circuit for protecting the measurement input when measuring inductive test objects has been developed to prevent damage to the meter from voltage peaks produced when the test object is disconnected.

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Germany

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The idlers we offer are manufactured according to the latest automated design and production processes. The idlers from our range have the required quality and are particularly suitable for high continuous loads. For this purpose, special hardening techniques and heat treatments are used in production, which efficiently increase the wear resistance of the running surfaces. This was taken into account because wear resistance plays an essential role in the industrial sector due to the stress on the intervening components. When manufacturing the idlers, we rely exclusively on highquality seals and contemporary bearing designs to ensure high durability and reliability. Production is carried out according to current industry standards and meets even the highest requirements. The finished sorocket offers high wear resistance of the running surfaces even under extreme loads.

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Germany

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▪ Hygienic design for food, cosmetic and pharmaceutical applications ▪ Easy integration into automated processes due to compact design ▪ Length and weight savings compared to existing pumps ▪ Short cycle times ▪ Non-destructive dosing of solid containing materials with diameter of up to 20 mm ▪ Volumetric dosing and filling, regardless of viscosity ▪ For low to high viscosity materials ▪ Long service life even with abrasive and shear sensitive materials ▪ Continuous dosing, pulsation free ▪ Precise filling with high repeatability ▪ Linear relation between dosing volume and rotational speed ▪ Programmable suck-back prevents dripping or stringing of product ▪ FDA compliant elastomers ▪ Wetted components are autoclavable ▪ Stainless steel ▪ Optional flushing connection for optimum results with CIP ▪ Easy cleaning and maintenance due to quick assembly and disassembly options

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Germany

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The FIA system of MLE GmbH Dresden is an automated analytical system designed for laboratories of water and environmental analysis. Parameters of samples are photometrically measured with standardised procedures. The applied technique of flow injection analysis has been become a standard method for ion analysis of aqueous samples, food extracts and eluates from soil. According to your needs the modular system design ( FIAmodula and FIAcompact) enables customized system configurations. Already existing systems can be expended to fulfill new laboratory requirements.

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Germany

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• Especially for automized applications • Very short, compact design, overall length including short flat nozzle 361 mm (14.2") • Installable as extension of the last axis of the robot • Overall weight including short flat nozzle 2.7 kg (6.0 lb) • No water condensation due to thermal insulation • Process reliable and wearless in permanent operation • Jetting width up to 125 mm (4.9") • For the cleaning of big surfaces in pretreatment before painting • For use with different nozzles

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Germany

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• Especially for automized applications • Very short, compact design, overall length including short flat nozzle 330 mm (13") • Installable as extension of the last axis of the robot • Overall weight including short flat nozzle 2 kg (4.4 lb) • No water condensation due to thermal insulation • Process reliable and wearless in permanent operation • Jetting width up to 125 mm (4.9") • For the cleaning of big surfaces in pretreatment before painting • For use with different nozzles

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Germany

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LIPP welded tanks are erected using the LIPP Welding Technology, a unique method of construction enabled by a custom automated rig designed and manufactured by LIPP. This procedure can claim a number of advantages over other traditional welding methods. Firstly, the unique steel profile increases stability and so reduces material costs at the same time. Secondly, the automated endless tape process continually welds layers below in a rotational cycle and reduces the number of on site workers. LIPP Welding Technology enables welding both black steel and stainless steel of different grades, allowing numerous applications. LIPP aims to increase construction efficiency through the implementation of unique techniques and technology, ultimately benefiting customers via a cost effective system. The key facets for the construction of a LIPP storage system are automation, continuously variable tank dimensions, reduced space requirements for onsite construction and increased worker safety.

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Germany

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Our brazed plate heat exchangers offer customized solutions for a wide variety of applications. Thanks to the automated production and compact design of our brazed plate heat exchanger series, we can put together an individual heat exchanger for you within a very short time. The latest technology and decades of experience of successful applications guarantee highest quality, cost efficiency and reliability.

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Germany

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ThermoView TV40 is a high-performance industrial thermal imaging system for fixed installation designed for factory automation applications. It integrates a visible-light camera and software for temperature control, monitoring, and data archiving. • Wide temperature range: -10 to 1200 °C (14 to 2192 °F) • Rugged aluminum housing, IP67 (NEMA 4) • Ambient temperatures to 200 °C (392 °F) with high-temperature enclosure • Air purge and accessories available • IR-Fusion technology: simultaneous thermal and visible sighting • Remote motorized focus • 320 x 240 and 640 x 480 focal plane array • 9 or 60 Hz models available • GigE Vision interface • LAN/Ethernet with PoE for communication with the camera provides access to Ethernet, Web server and ThermoView Software • Multiple field interchangeable lens options • 2-year warranty

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Germany

The instrument has a capacity of 6 litres of solvent mixture with a throughput of up to 1 l / hr (e.g. when recovering Xylene). A microcomputer controller holds up to 100 programs as well as monitoring the distillation process for normal and safe operation. Variable reflux ratios and equilibrium times are possible so that the operator has maximum flexibility to design a program for optimal efficiency. Other capacities are available upon request.

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Germany

The product portfolio at SIM Automation ranges from the effective design of individual manual workstations all the way through to completely interlinked, highly automated process lines. We handle all common transfer systems and can thus offer solutions that are independent from the branches of our customers. In addition to all standardized joining, measuring, testing and inspection systems, our assembly plants can also implement the customer’s own processes, including: - Joining, screwing, bonding, riveting, welding (laser, ultrasonic, resistance) - Testing, measuring, inspecting (optical, tactile, electrical, thermal) - Robot systems - Linear systems (pneumatic, electrical, mechanical) - Cam-controlled drives, linear and handling systems Testing and inspection lines we have been involved in: - Electric high-performance gear components (up to 6 kV) - Electric central locking systems (vehicles)

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Germany

Recovery of flexoprint dye Picture: printing dye (red); ultrafiltrate (orange); nanofiltration permeate (clear) Application: Conditioning and concentration of cardboard printing dyes (flexo print), e.g. paper bag manufacturing, corrugated board manufacturing. Conditioning of the rinse waters by ultrafiltration(UF): Recovery and recycling of dyes, separated by tonality Further conditioning of the permeate by nanofiltration(NF): Recovery of the rinse water Further conditioning of the UF-concentrate by evaporation / distillation as pre-stage for external disposal Advantages of the process: Recovery of dyes separated by tonality is possible and established Recirculation of the rinse water is possible and established Reduction of the waste water amount At existing waste water treatment plants (based on precipitation) amounts of sludge can be reduced enormously Compact and modular design Fully automized process - low personnel costs High degradation rate and efficiency (concerning CSB, Cu,

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Germany

Manual weighing by Servolift, either connected to a lifting function or for vertical product flows, is highly flexible and easy to handle due to modular construction. The weighing system, the size of the weighing funnel, the lifting system, etc. are all specially adapted to customer specific requirements in a trouble-free way. Technical description A large load range Exchangeable weighing funnels with various volumes Dust exhaust can be integrated Operating sequences from simple and manual to fully-automated systems Various control designs, such as simple weighing to recipe-guided systems connected to an ERP system. Low-dust design up to high-containment solutions

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Germany

Our compacting presses for titanium sponge are used in numerous dierent industries. Component parts made of titanium and titanium alloys play an important role in the aerospace industry for plane engines or highly stressed parts such as the undercarriage or supporting structures of an aircraft. Titanium is also indispensable for orthopedic applications as well as the chemical industry. The compression speed of our presses, which can be precisely adjusted to the product, oers operators highest repeat and size accuracy. Features Press capacity < 80 MN single or double-acting design automated tool change concept remote access for service support

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Germany

MSE Filterpressen® offers a wide range of filter presses with sidebar technology suitable for both standard and medium duty and for heavy-duty performance levels. Maximum flexibility is provided by choosing between simple manual to fully automated MSE filter press designs. MSE chamber filter presses are upgradable in terms of modules and features and can be customized to your specific needs and requirements. HIGH PERFORMANCE AND HIGH DEGREE OF CONFIGURATION FOR YOUR CHAMBER FILTER PRESS The chamber filter press can be configured as required depending on the series. Taking different influencing factors into account, chamber filter presses achieve a solids content in the filter cake from 30 to over 50 percent. The intelligent filtration principle leads to immense cost savings in the waste water sector, for example. The operation of the chamber filter press is designed for a feed pressure of up to 15 bar in order to successfully filter even the finest particles.

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Germany

Esmo automation develops, designs, and installs automated custom machines and solutions in the sector of custom machine engineering, precisely tailored to special and individual customer requests and requirements. Thus, complex tasks, procedures, and work steps can automated in a most efficient manner. As our customer, you receive a full-service package: one and the same person will be your point of contact during all stages of conceptioning, development, installation, and commissioning. And, of course, we provide any subsequent service and maintenance support to you, at your request. As your experts for all questions and aspects relating to custom machine engineering, we are the strong and reliable partner at your side to accompany you on your way towards higher and greater efficiency.

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