Automatic welding - Import export

ELKON Cement silos are precisely manufactured by the fully automatic welding robots in production molds in ELKON-3 factory which is dedicated only for the production of cement silos. For easy and efficient transportation, ELKON provides a wide range of bolted type cement silos with the capacity of 50, 75, 100, 150, 300 and 500 tons.

ELKON twin shaft mixers, which successfully produce concrete for various projects all around the world, has been manufacturing in ELKON’s technological factories for long time. ELKON is capable of producing 500 twin shaft mixers per shift annually thanks to its fully automated robotic welding lines. Advanced Features of ELKON Twin Shaft Mixers - Longer lifetime with robust mixer body manufactured by fully automatic welding robots - Able to produce of all kinds of concrete (Ready-mixed concrete, precast concrete, roller-compacted concrete-RCC, heavy concrete, etc.) - High homogeneity even in shorter mixing times - Highly wear-resistant, durable wearing parts - Easy maintenance due to wide maintenance gates and bolted type replaceable linings - Heavy duty gearbox (Brevini or Bonfiglioli from Italy) - Automatic lubrication system (Lincoln - Germany) - Universal compatibility to existing concrete plants with compact design

Mould parting agent for entire range of plastics processing if an adhesion-dependent further processing requiring silicone-free parting agent is carried out Welding parting agent for arc welding and inert-gas arc welding As nozzle spray for extended service life of welding nozzle and keeping nozzle opening clear on automatic welding units As workpiece protection against baking and burning on of weld spatters Advantages and benefits Silicone free release agent with high effective substances from renewable primary products Prevents from burning in of spatters at welding nozzles, on workpieces and robots and increases the lifetime of the welding torch Builts up an evenly thin, nearly dry film, no creation of pores Enables the fast change and cleaning of the welding nozzle Easily washable with OKS 2650 Additional painting, metallising and printing after prior degreasing without any difficulties possible

Mould parting agent for entire range of plastics processing if an adhesion-dependent further processing requiring silicone-free parting agent is carried out Welding parting agent for arc welding and inert-gas arc welding As nozzle spray for extended service life of welding nozzle and keeping nozzle opening clear on automatic welding units As workpiece protection against baking and burning on of weld spatters Advantages and benefits Silicone free release agent with high effective substances from renewable primary products Prevents from burning in of spatters at welding nozzles, on workpieces and robots and increases the lifetime of the welding torch Builts up an evenly thin, nearly dry film, no creation of pores Enables the fast change and cleaning of the welding nozzle Easily washable with OKS 2650 Additional painting, metallising and printing after prior degreasing without any difficulties possible

A clamping ring machine is a system for the automatic production of clamping rings. Schmale Maschinenbau Gmbh is one of the leading manufacturers of clamping ring machines in Europe. On our clamping ring machines, the strip material is profiled, bent and cut. Automatically closures are supplied and welded. The finished clamping ring is calibrated and stored. Via a servo-electric transfer, all processing stations are connected to each other and operated simultaneously. Thus, cycle rates of up to 28 clamping rings per minute can be realized.

The laser welding systems of the AL series can be used universally. They might be integrated into existing machine structures or used with an application device for manual welding. In combination with our NC-controlled laser machining table AL-T you get a real professional solution. We offer the required performance class for every application. You can choose between 75 and 900 W. There is a wide range of processing lenses and equipment options for these laser systems. Regardless of whether you use a simple 90 ° deflection lens, the tilt-swivel lens or our circular welding lens - the laser beam always reaches the desired point on the workpiece with pinpoint accuracy. Additional equipment options are optionally available for the AL, such as: • Micro welding device for a welding spot diameter <100 µm • Rotary axis module for cylindrical welds • automatic wire feeder • Workpiece holder • camera system •…and much more

Fully automatic welding helmet with extra bright view in light state (shade level 2.5) — Exact compliance of the set shade level thanks to digital auto darkening filter — Higher safety and relief to the eyes thanks to shade level 2.5 in light state — Optional: Comfort lining to add to the headband — With true colour filter for a true colour view — Never before seen realistic colour perception thanks to new sensor technology — Adjustable arc recognition angle by means of sensor slider — Infinitely adjustable shade level control — Operating unit outside helmet — Grinding mode — Synergic or manual welding mode

Gas-cooled PM MIG/MAG-welding-torches, optional function torch with high-quality OLED graphic display. Available as PM 221 up to 250A, PM 301 up to 330A and PM 401 up to 450A — Secure hold thanks to rubber inserts in the grip — The flexible ball joint makes it comfortable to work with, even in difficult spots Highlights function torch: — Automatic LED lighting when welding torch is moved Display and adjustment directly from the workplace- — Welding current and wire feed speed — Voltage correction — Program and JOB selection — Welding process switching — Interferences and error messages — 2-/4-stroke — Choke — Welding processes (standard, pulse, coldArc, rootArc, forceArc) Also supports the Xnet welding management software: — Selection of the welding task according to the welding sequence plan — Component management

— Degaussing of pipes and metal sheets — Automatic degaussing before welding — Dependable degaussing for better welding results through stable welding process without magnetic deflection, minimisation of finishing work — activgauss (10–250 A) – degaussing during welding: — Avoids moving up of magnetic field during the welding process in case of very long and strongly magnetised components — Portable and robust — Quick connection at the pipe by means of three load cables — Use at -25 °C to +40 °C with mains voltage tolerances of +/- 20% Advantages of degaussing: — No deflection of the arc by residual magnetism in the workpiece — Prevention of lack of fusion due to insufficient sidewall fusion — Minimisation of finishing work — Cost-efficient and high-quality results — Set: Degauss 600 degaussing machine, two 5-metre, 35 mm² load cables, one 20-metre, 35 mm² load cable, RT DGS1 remote control and 5-m connection cable

Water-cooled PM MIG/MAG-welding-torches , optionally equipped with high-quality OLED graphic display. Available as PM 301 up to 330A, PM 451 up to 500A and PM 551 up to 650A. — Secure hold thanks to rubber inserts in the grip — The flexible ball joint makes it comfortable to work with, even in difficult spots Highlights of function torches: — Automatic LED lighting when welding torch is moved Display and adjustment directly from the workplace — Welding current and wire feed speed — Voltage correction — Program and JOB selection — Welding process switching 2-/4-stroke — Choke — Welding processes (standard, pulse, coldArc, rootArc, forceArc) Also supports the Xnet welding management software: — Selection of the welding task according to the welding sequence plan — Component management

The automatic weld chamfering machine ASO 920 is for portable use in weld seam preparation. The attachment of large welded chamfers on the workpiece upper edge up to a chamfer length of 90mm can be performed by the machine effortlessly without any thermal change to the material, because the heat dissipation occurs through the chip. V, X, K, U or Y seams can be prepared thanks to the gradual angle adjustment from 0° - 30°. The highlight here is the machining preparation of a tulip seam. The machine is very durable and shows its’ strength in every material through their sturdy construction. Extremely high tool service life can be achieved with the low-speed chamfering. Sheet thickness started at 8mm can be processed. Advantages: Easy to adjust to material thickness, chamfer angle and working height Cutter head can be set in Z and X-axis No change to material properties, through heat dissipation via chip V-, X-, K-, U- or Y- seams possible

The automatic weld-chamfering machines from the ASO 930 series are for stationary and portable use in weld seam preparation. The attachment of large welded chamfers on the workpiece bottom edge up to a chamfer length of 74mm can be performed by the machine effortlessly without any thermal change to the material. V, X, K or Y seams can be prepared thanks to the gradual angle adjustment from 0° - 75°. The machines are very durable and show their strength in every material through their sturdy construction. Extremely high tool service life can be achieved with the low-speed chamfering. Sheet thickness started at 8mm can be processed. Smaller workpieces can be processed manually. Advantages: Easy to adjust to material thickness, chamfer angle and working height No thermal change to the material V-, X-, K-, I- or Y- seams possible Very long operating life and cutting performance Gradual feed adjustment depending on material from 0 - 1.

The automatic weld-chamfering machines from the ASO 900 series are for stationary and portable use in weld seam preparation. The attachment of large welded chamfers on the workpiece upper edge up to a chamfer length of 53mm can be performed by the machine effortlessly without any thermal change to the material, because the heat dissipation occurs through the chip. V, X, K or Y seams can be prepared thanks to the gradual angle adjustment from 15° - 80°. The machines are very durable and show their strength in every material through their sturdy construction. Extremely high tool service life can be achieved with the low-speed chamfering. Sheet thickness started at 8mm can be processed. Smaller workpieces can be processed manually. Advantages: Easy to adjust to material thickness, chamfer angle and working height No change to material properties, through heat dissipation via chip V-, X-, K- or Y- seams possible