3d measurements - Import export

Many materials cannot be measured tactilely, therefore non-contact thickness measurements become necessary. Especially e.g. with glowing materials, or wet processes, a continuous tactile measurement is nearly impossible. Furthermore, web speeds in plant engineering and production have increased, requiring a corresponding fast sampling rate of the measuring systems. In addition, high measuring widths are often required. Why is contact free measurement technology so perfect for this application? Can be used in any web width, Scalable measurement thicknesses from a few millimetres to several meters, Thickness and coating thickness can be measured for different materials, Vibrations of the web materials, can be compensated, Turnkey solution for mechanical engineering, Non-contact and non-destructive measurement method, Large distances to the measured object are possible, Measurement of free forms,

Four QuellTech Q6 3D- laser scanners are installed, mutually displaced by an angle of 90°. In this configuration, they are able to monitor the complete surface of the cable running through. It is important that the test does not lower the production speed, therefore very high sampling rates are required, supported by convenient data processing. The measured position of a defect is recorded in cable direction.

Particular Challenge: For the assessment of rotating parts, numerous parameters have to be taken into consideration: Concentricity, radial run-out and axial run-out (i.e. wobble); furthermore thickness, diameter, planarity and the absence of surface defects had to be examined. The solution developed by QuellTech consists in a configuration of three Q6 Laser Laser Scanners.Each of the lateral surfaces is assigned to its own scanner. In order to enable the thickness precisely to be determined, both laser lines are mutually oriented in opposite direction. The third scanner inspects the outer circumference of the wheel, this way measuring diameter and radial run-out. All of these scanners are subject to encoder signals supplied by the rotary axis and synchronously triggered, so possible defects on the wheel can precisely be localized. The measurement takes place at a resolution of ca. 30 µm, and a cloud comprising several millions of points are obtained.

The QS View software package is intended for dimensional control in 2D or 3D QS-View 2D / 3D software for all measuring tasks 3D representation of an irregular body for determination of volume and weight. With the 2D / 3D software a wide variety of parameters can be processed and displayed, e.g. length, width, angle height, gap, presence, volume (resp. weight), seam geometry (height, width), gap dimensions. Due to the modular structure of the software, customized specialties can be added any time. Each module delivers the results to an individual output module. The universal SPC interface allows simple connection to S7 controllers via Ethernet. 2D / 3D software developer kits are available for integrators with corresponding knowhow.

Q6-Lasor sensor – High Speed, High Resolution – Q6 Sets New Standards for 2D / 3D Measurement: Resolution of up to 0.6 µm Profile speed of up to 25.000 profiles/s Measuring ranges between 2 mm and up to 370 mm available Laser wave lengths starting from UV via blue, red and green through to IR The Q6 laser sensor series has already proven its ability in numerous industrial applications demanding a high degree of precision and process stability at increased travel speed. For common environments, connection is established via GIGE interface and GeniCam. Integration with linear axes and robots is possible by means of encoder inputs and trigger option.

Laser sensor Q4 – with a small form factor – Q4 for standard 2D / 3D measuring applications: Low sensitivity against influences of secondary light Measuring ranges from 5 mm to 1000 mm Laser wave lengths starting from UV via blue, red and green through to IR Average measuring speed up to 350 Hz frame The Q4 laser sensor has been designed to meet the requirements of standard measuring applications. Thanks to its increased flexibility, it can be used for several tasks also in complex projects. The dimensions of the ultra-compact version amount to only 86x40x25, at a weight of 140 g. Protective panes and cooling modules are available as an option. The Q4 laser sensor model enables users to obtain stable measuring results also on difficult surfaces, whether mirroring or transparent. The QS-View Standard Software comprises a comprehensive selection of application modules, to be invoked at once without previous programming steps. Customized adaptations are possible any time.

Optical micrometers from Micro-Epsilon operate according to the transmitted light principle (ThruBeam micrometer). Here, the transmitter produces a parallel light curtain that is transmitted via a lens arrangement into the receiver unit. The beam is interrupted if an object is in the light path. The resulting shadowing is detected by the receiving optics and output as measurement value. Most optical micrometers are used for dimensional measurements in production, machine monitoring and quality assurance. Parameters such as diameter, gap, height and position are detected with high accuracy.

surfaceCONTROL sensors enable high resolution surface scans in order to detect defects or form deviations with high accuracy.

Laser scanners from Micro-Epsilon are among the highest performing profile sensors in the world with respect to accuracy and measuring rate. They detect, measure and evaluate profiles on different object surfaces without contact. The available models with different measuring ranges are ideally suitable for industrial applications. Models for the customer’s own evaluation programming are available for integrators. With integrated intelligence, the scanCONTROL SMART scanners solve numerous measurement tasks. The scanCONTROL models require no external controller, which significantly simplifies the installation effort.

reflectCONTROL sensors are used for the surface inspection of shiny objects and achieve high X- and Z-resolutions.

3D laser scanners for inline quality inspection The scanCONTROL 3D scanners are used for inline 3D scans with high accuracy.

The new generation of Micro-Epsilon’s 3D sensors impresses with high accuracy during measurement and assessment of components and surfaces. The surfaceCONTROL and reflectCONTROL inspection systems from Micro-Epsilon are intended for matt and shiny surfaces respectively. The 3D snapshots are recorded in a short time and provide detailed 3D point clouds. These 3D sensors are used, e.g., for geometric component testing, position determination, presence checks and the measurement of flatness or planarity. Thanks to their high performance, the sensors are used for inline applications, on robots and also for offline inspection.

The precise and compact surfaceCONTROL 3D 3500 3D sensor is ideal for automated inline inspection of geometries, shapes and surfaces on diffuse reflective surfaces. With a z repeatability of up to 0.4 µm, the sensor sets new standards in high-precision 3D metrology.

Thanks to latest digital technoloy, we can meet your demands at a high professional level. We provide 2D/3D measurement (e.g. dimension measurements, burr measurements, grain size analysis, residual contamination analysis according to ISO 16232 & VDA 19, profile measurements, particle analysis, 3D presentation) with multi-lightning view for various illumination angles, optical shadow effects to clearly identify smallest univenness, reflexion reduction and HDR-view for high colour graduation. Several types of perspectives are possible thanks to a pivoted angle of sight (up to 90°) or by adjusting the mobile object lense (e.g. hollow spaces). We compile a detailed documentation including pictures or videos, where even real-time swivellling views can be recorded. We are looking forward to receiving your enquiry!

The high-performance surfaceCONTROL 3D 3200 snapshot sensor is ideally suited for use in industrial applications. It performs automated inline 3D measurements for geometry, shape and surface inspection on diffuse reflecting surfaces. The sensor is characterized by its compact design and high measurement accuracy combined with high data processing speed. With a high Z-axis repeatability of up to 0.6 µm, the sensor is ideal for precise 3D measurement and inspection tasks. Two different measuring ranges cover different measuring fields.

The surfaceCONTROL 3D 2500 snapshot sensor is used in 3D measurements for geometry, shape and surface inspection on diffuse reflecting surfaces. The sensor can be used in both automated in-line and at-line inspections as well as in the metrology room. The fringe light projection allows direct 3D measurement. The sensor is characterized by its large measuring field as well as a high measuring range depth of up to 300 mm with a repeatability of up to 3.0 µm. The captured images are transferred to the external controller where they are processed into 3D data. Three models cover different measuring fields.

The Industrial Performance Unit is a powerful computing platform for the efficient commissioning of Micro-Epsilon 3D sensors. The fully compatible controller is ideally suited to inline processes in 3D measurement tasks. The intuitive 3DInspect software with Valid3D technology enables simple and fast sensor parameter setting, which allows measurements to start immediately. The Industrial Performance Unit directly processes three-dimensional data, which is subsequently evaluated and assessed via the 3DInspect software. Results can be output via the integrated PROFINET, EtherCAT and EtherNet/IP interfaces.

surfaceCONTROL sensors are used for 3D measurements and surface inspections. The sensors use the fringe projection principle to detect diffuse reflecting surface and to generate a 3D point cloud. This point cloud is subsequently evaluated in order to recognize geometry, extremely small defects and discontinuities on the surface. Sensors with different measurement areas are available. This enables the inspection of the finest of structures on components as well as form deviations on large-area attachments. Powerful software packages are available for evaluation and parameter setting.

scanCONTROL 3D scanners are used for precise inline 3D measurements in numerous applications. Scans are performed by moving the scanner or the target. Due to their low weight, the scanners are ideally suited both for robotic applications and inline production monitoring. These 3D laser scanners are characterized by high dynamics, absolute precision and their compact size. With the scanCONTROL 3000 and the new scanCONTROL 3002 series, Micro-Epsilon offers a comprehensive portfolio with numerous measurement areas, Red and Blue laser technologies and extensive accessories. The scanCONTROL 3D laser scanners are based on the latest GigE Vision and GenICam standards and can therefore be integrated into a wide range of image processing environments. The powerful 3DInspect software is available for parameter setting, evaluation and output.

To create ideal conditions in terms of rigidity and damping for multi-axis machining, the series was equipped with hydrostatic (oil) bearings. By using diamond tools, optical surface quality can be achieved on a wide range of materials like crystals, nonferrous metals and plastics, even with complex geometries. Similar to the MMC 600/900 air bearing machines, the basic setup can be equipped with various accessories. The basic setup consists of 3 linear axes and can be upgraded by additional rotary, tilt or spindle axes to 4, 5 or 6 axes. Accessories, like different spindles, vacuum chucks, palleting systems, 3D touch probes for workpiece measurement, tool changer and automated tool setting, allow an effective use of the machine. Besides further accessories, there is the possibility to develop customized solutions, to adapt the machine to your needs.Please do not hesitate to contact us.

To create ideal conditions in terms of rigidity and damping for multi-axis machining, the series was equipped with hydrostatic (oil) bearings. By using diamond tools, optical surface quality can be achieved on a wide range of materials like crystals, nonferrous metals and plastics, even with complex geometries. Similar to the MMC 600/900 air bearing machines, the basic setup can be equipped with various accessories. The basic setup consists of 3 linear axes and can be upgraded by additional rotary, tilt or spindle axes to 4, 5 or 6 axes. Accessories, like different spindles, vacuum chucks, palleting systems, 3D touch probes for workpiece measurement, tool changer and automated tool setting, allow an effective use of the machine. Besides further accessories, there is the possibility to develop customized solutions, to adapt the machine to your needs. Please do not hesitate to contact us.

Z+F 3D phase based laser scanners enable a detailed condition and damage assessment of the current status of a building or complex structure and its surroundings. It is easy to create 2D floor plans or views of the object to plan building or conversion projects of the 3D data. Therefore, 3D data is an ideal planning basis for structural measures. For site measuring, 3D documentation is just the right technology, because you will save time and money. Moreover you can evaluate different options of how the available rooms can be used without accessing the site in reality. The whole work can be done from your office desk and the data will be available even after many years. Structural damages Structural damages always mean economic loss for the owner and user of a building, and can influence the future value of a property significantly.

Digital microscope for failure analysis, quality assurance and control, research and development or forensics. The outstanding optics, intuitive handling and intelligent software enables the user to get reliable results. The large zoom range (16:1) allows for rapid changing between magnifications. The object field is variable from 0.18 upt to 35 mm without refocusing. The tilting stand (-/+ 60°, up to 90° with adapter) and the rotating sample stage (-/+180°) are simple to operate with only one hand. High-resolution 10 megapixel camera with fast live image display (30 images per second). Intelligent software for 2D- and 3D measurements, reproducible results and creation of reports are only a few clicks away.

The optimum oscillation behavior of the ultrasonic sonotrodes is determined by means of FEM (Finite Element Method) calculation. Highest precision requirements in terms of CAD/CAM calculation algorithms guarantee precise 3D contours for sonotrode manufacturing. Measuring and documentation of the amplitude distribution is performed at the vibrating sonotrode using state-of-the-art laser measurement technology. Special surface finishings result in even longer service life spans of the ultrasonic sonotrodes.

Quality made by Siempelkamp Based on decades of experience and using state-of-the-art technology, we oer individual, comprehensive testing of your components. Key features Advantages highly-qualied sta numerous certications (see download area) individual pressure and leakage tests non-destructive testing methods (VT, PT, MT, UT and test station for RT) Innovative 3D laser and video scan measurement techniques decades of experience mobile hardness testing greatest accuracy state-of-the-art technology

The DigiMetric photogrammetric system is a new type of 3D measurement equipment and known as a new generation of optical digital coordinate measuring machine, which is widely used in large and heavy equipment manufacturing industries such as automotive, aerospace, power generation equipment and engineering machinery, and has marked a new era in the field of largesize workpiece rapid 3D measurement technology.

Based on SHINING 3D’s latest technology, the optical tracker is capable of capturing the spatial position of the scanner structure in real time, offering a portable, efficient, and reliable 3D measurement solution. The system helps the operator to get rid of the timeconsuming process of sticking markers. This makes it simple to obtain the 3D data of medium to large size objects with metrologygrade accuracy. It is suitable for various static and dynamic applications, including large scale 3D inspection in aerospace, automotive, shipping and energy industries etc.

Based on years of 3D measurement experience and market demand, SHINING 3D innovatively integrates blue LED light and blue laser into EinScan HX handheld 3D scanner. The hybrid laser and LED light sources make EinScan HX compatible with a wider range of object sizes, meeting multiple needs of users. High efficiency and reliable result give EinScan HX more application possibilities.

The orthodontic basic module allows to manage clinic, doctors, patients and cases through a database. It allows to create virtual bases (ABO, ABO2013, Ricketts, Parallel, Tweed) and add them to the scanned stone models. It is also possible to perform occlusal inspection analysis, 2D / 3D sections, measurement on teeth and full arches. This module is required in order to use the other modules.