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NORELEM FRANCE
France
Doubleacting pneumatic cylinder acc. to DIN ISO 6432. Piston rod with external thread, position detection for proximity switch and flexible damping on both sides.
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France
Doubleacting pneumatic cylinder acc. to DIN ISO 21287. Piston rod with internal or external thread, position detection for proximity switch and flexible damping on both sides. Thanks to their compact structural dimensions, compact cylinders are ideal for use in installation spaces where space is limited.
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France
Doubleacting pneumatic cylinder in constructionoptimised design acc. to DIN ISO 15552. Piston rod with external thread, position detection and adjustable pneumatic damping. Due to their robust construction, these cylinders are the preferred choice for numerous applications.
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France
The collet is opened by applying compressed air to the "open" port. The collet is closed (for clamping) by applying compressed air to the "close" port. The pneumatic connections can be screwed on either from below or from the side. If the air is connected from below, the side ports must be closed. Machining the collet for external clamping: The negative form of the workpiece to be clamped is machined into the collet. Free-form and asymmetrical contours are possible. Different workpieces can be clamped quickly and securely by simply exchanging the collet. The collet can be milled down to height H2. This enables multiple workpiece contours to be machined into one collet. Repeat accuracy for workpiece: +/-0.03 Repeat accuracy after replacing the collet +/- 0.02 The collet radial clamping travel is 0.15 mm per clamping segment. To prevent damage the collet should not be tightened without a workpiece or clamping ring in place. The operating air pressure should lay between 0.45 - 0.55 MPa.
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France
Pneumatic gripper with 2 concentric fingers Finger selflocking closed gripper (toggle joint action) Elastic absorption at opening Interest of 180 ° angle grippers Grippers with 180° opening angle are generally used to suppress a clearance movement because the open fingers allow the product to pass laterally, for example during a linear transfer or for maintaining a product on a turntable. Selflocking on closing by toggle effect These grippers use toggle technology that allows selflocking of the jaws in the last degree of closure and a large clamping force. They therefore remain locked even in the absence of air pressure. They can only be used for a grip from outside the piece and for parts with an identical grip dimension. The detection cam mounted on the axis of rotation allows the 2 inductive sensors to detect any desired position. The option « opening screw limitation » allows to adjust the opening stroke if the 180 ° are not sought
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France
Drived by pneumatic cylinder (ISO or rodless) Guided by rolling guides Adjustable mechanical stops Hydraulic shock absorbers Inductive sensors Flow limitation More than a rodless guided cylinder With their selfsupporting aluminum beam and being equipped with mechanical endofstroke stops, hydraulic shock absorbers, inductive sensors and flow limiters, these gantries are more than a cylinder without guided rod, they are real handling axes ready to install and wired. They are intended for the transfer of loads from 3 to 50 kg over strokes up to 1500 mm. Pneumatic Cartesian manipulators The mobile carriage, drived by a rodless cylinder (or a rod cylinder in short stroke to be more economical) allows to carry a perpendicular axis to create cartesian manipulators with 2 or 3 axes, with manipulators Type 37. Optimized end of stroke adjustments Pneumatic gantry with intermediate positions with through-travel
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France
Pneumatic manipulator for handling drived by ISO pneumatic cylinder. Guided by 2 rods on ball bushings and end stroke adjustable by mechanical stops. Hydraulic shock absorbers, inductive sensors and flow limitation are supplied. Pneumatic pick and place and 3 axes handling systems The combination of 2 pneumatic manipulators makes it possible to create pick & place (XZ manipulators) for assembly, loading, packaging machines … By combining them with gantries it’s possible to realize 3axis cartesian pneumatic manipulators. Equipped with hydraulic dampers, inductive sensors and flow limiters, these manipulators are ready to be installed and wired. Optimized end of stroke adjustments The fine adjustment of the stroke is done by mechanical stops without any intervention on the hydraulic dampers and the inductive detectors this saves time, guarantees the reliability of the adjustment and ensures an optimal lifetime of these components.
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France
Motorization by integrated pneumatic cylinder Driving by rack and pinion system Adjustable mechanical stops Hydraulic shock absorbers Inductive sensors The wrist of a manipulator arm These rotary modules are, for example, the wrist of a manipulator arm, the turner of parts on a conveyor or the axis of rotation of an oscillating manipulator. In general, they rotate the gripper that grips the part. These modules are equipped with hydraulic dampers and inductive sensors, the rotation guidance is ensured by 2 ball bearings that allow this module to be used in all directions, even with offcentered payload. Rotary cylinder without angular play at end of stroke The end stops located under the plate allow there to be no shock in the rack and pinion transmission and no angular play at the end of the stroke. The absence of angular play allows use in assembly or precise positioning applications with 2 positions and the absence of impact in rack
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France
Handling pneumatic gripper with parallel clamping with 3 concentric fingers. The guide is prismatic and mechanism is completely protected Benefits of 3finger parallel tightening Although most handling applications are using parallel grippers with 2 fingers, because even in the case of cylindrical parts, Vshaped jaws allow a good grip. The use of a gripper with 3 fingers is preferred in 2 case – refocusing of the part along 2 axes during tightening – stability of a long cylindrical part clamped by its end In the particular case of screwing, we have a range of 3jaw grippers specifically dedicated to screwing Type 2913 grippers. Reliability and robustness of Type 24 parallel grippers With a hard anodized body and cylinder, prismatic steel guide, fully protected mechanism, these pneumatic parallel grippers are robust and reliable. The positions are detected by magnetic detectors (delivered separately) thanks to 2 Tgrooves on the upper face of the cylinder.
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France
Pneumatic gripper with 2 or 3 concentric fingers Single acting with rear central air connection High clamping force External clamping and vertical using only Without detection Screwing gripper technology The technology of this gripper allows it to develop a very large clamping force (about 10x the force of a gripper) so as to obtain the necessary tightening torque in the following applications – screwing cosmetic or hygiene bottles, with or without spout – screwing of pots or cans with torque control – screwing of thermostatic subassemblies – screwing push buttons The central rear pneumatic supply and single acting makes it easy to mount on a rotating joint. Screwing bottles with pump spoutThe wide angle opening version is generally used for screwing vials with pump spouts. The 2finger version makes it possible to tighten square or prismatic caps, but also to reduce cycle time by let go the bottle radially by opening the gripper at the height of clamping
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France
Pneumatic retractable stop Locking by toggle joint action Adjustable stop screw Operating principle of the retractable stop This retractable stop is drived by a doubleacting pneumatic cylinder. It is retracted by a 90 ° rotation of the finger. When it is engaged to stop the moving element, it is mechanically locked by a toggle joint action. The retractable finger supports an impact force of 2250 N or less, it is generally necessary to provide damping at the point of contact (elastic or hydraulic depending on the application). Detection by 2 inductive Ø8 detectors is optional. Using of the retractable pneumatic stop There are 3 common applications for this retractable stop • Create an intermediate position for a manipulator or a linear pneumatic gantry • Create a conveyor stop • Referencing a product on a workstation For an intermediate position of the pneumatic manipulator, a hydraulic shock absorber must be placed opposite the stop screw.
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France
Drived by integrated pneumatic cylinder Guided by 2 rods on ball bushings Adjustable mechanical stops Hydraulic shock absorbers Inductive sensors Flow limitation Compact and robust manipulator With a compact and very robust design, they are suitable for shortstroke movement where rigidity is necessary. They are often used in vertical or lifting modules in the design of pneumatic handling assemblies. For longer strokes, use the Type 37 manipulators. Several mounting directions possible Equipped with the same end plates and without exceeding of the cylinder at the end of the stroke, these compact manipulators can be fixed by the 2 end plates to have the movable central body, but they can also be fixed by the body, the rod cylinder can then be oriented up or down. Optimized end of stroke adjustments The fine adjustment of the stroke is done by mechanical stops without any intervention on the hydraulic dampers and the inductive detectors this saves time
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France
Fixing by its sturdy end plate Drived by ISO pneumatic cylinder Guided by 2 rods on ball bushings Adjustable mechanical stops Hydraulic shock absorbers Inductive sensors Flow limitation Easier implementation Attached to the frame by its end thanks to a sturdy flange, they serve as a lifting module for assembly, loading and conditioning machines. By combining them with Type 37 linear manipulators, you can create 2axis ZX. Equipped with hydraulic shock absorbers, inductive sensors and flow limiters, these manipulators are ready to be installed and wired. Optimized end of stroke adjustments The fine adjustment of the stroke is done by mechanical stops without any intervention on the hydraulic shock absorbers and the inductive sensors this saves time, guarantees the reliability of the adjustment and ensures an optimal lifetime of these components. All these components are very common on the market and are very accessible, thus facilitating the maintenance
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France
Handling pneumatic gripper with parallel clamping with 2 concentric fingers. The guide is prismatic and mechanism is completely protected. Benefits of 2finger parallel tightening The clamping of these parallel grippers is the most polyvalent clamping it allows to take pieces of slightly different sizes with the same jaws, to grab a piece in a limited space at opening, to seize the part by the inside or the outside … For very different sizes of parts, it’s possible to grip them without changing jaws with Type 25 parallel long stroke grippers. Reliability and robustness of Type 24 parallel grippers With a hard anodized body and cylinder, prismatic steel guide, fully protected mechanism, these pneumatic parallel grippers are robust and reliable. The positions are detected by magnetic detectors (delivered separately) thanks to 2 Tgrooves on the upper face of the cylinder. This groove is compatible with many detectors on the market to facilitate maintenance.
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France
H guide unit for pneumatic cylinders ISO Ø25 to Ø125 Very sturdy guide on plain bearings Protected by wipers seals Guide unit with large rods This Heavy Series has bigger guide rods than the Strengthened series. The thick front plate also allows long centering of the guide rods for better resistance to torsion. Only available in plain bearing version, it’s recommended for important radial loads in static. Sturdy guide for Ø125 cylinder Adapted to the ISO6432 (Ø25) and ISO15552 (Ø32 to 125) cylinders, this range therefore also makes it possible to meet the more robust guide needs for Ø125 cylinders, the guide rods then being Ø40, on 4 plain bearings. Anticorroding heavy guide For environments requiring an anticorrosion version, the steel parts can be supplied in stainless steel (rods, coupling, screws), the body and front plate are remaining in anodized aluminum (suffix /AC after the reference). Scrapers in polyurethane can be proposed for dusty or dirty environments.
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France
Table for pneumatic cylinders ISO Ø16 to Ø40 Guided on ball bushings Protected by wipers seals More rigid than a H guide unit These tables maintaining the same quality of guidance and rigidity throughout the stroke. For a offcentered payload in vertical, these tables allow to be more rigid than a guide unit in H. Hydraulic shock absorber on this table A hydraulic shock absorber may be placed in opposition to the pneumatic cylinder to dampen, for example, the descent and/or limit the stroke at the output of the cylinder rod. The retracting stroke can be adjusted by the floating rod coupling. Use in harsh environment For dusty environments, additional nitrile or polyurethane scrapers can be added in front of the ball bushings. An anticorrosion version can be proposed with the rods, the coupling and the screws in stainless steel (the carriage and the plates remain in anodized aluminum). It’s possible to make these tables with plain bearings (bronze or polymer) on request.
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France
For pneumatic cylinders ISO Ø16 and Ø25 Guided on ball bushings Adjustable mechanical stops Manipulator made with your components = competitiveness These linear units make it possible to carry out any translation requiring precision and rigidity, to move up to 15 kg on 1, 2 or 3 axes (handling, assembly, loading, transfer, packaging …). By adding a cylinder with sensors and flow limiters as well as hydraulic shock absorbers from the supplier of your choice, you get a complete module that generally meets the requirements of the panels of suppliers, at a very competitive price.
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AVM AUTOMATION
France
U guide unit for pneumatic cylinders ISO Ø12 to Ø80 Antirotation guide on bronze bearings Protected by wipers seals Antirotation for ISO pneumatic cylinder This Light Series provides antirotation of the cylinder rod. With limited dimensions, it permits to use an ISO cylinder for shortstroke translations, while protecting the rod of the cylinder with its floating rod coupling. For environments requiring an anticorrosion version, the steel parts can be supplied in stainless steel (rods, coupling, screws), the body and the front plate are remaining in anodized aluminum (suffix /AC after the reference). For all stainless steel guides, refer to the 34*X series.
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France
Hguide unit for pneumatic cylinders ISO Ø25 to Ø125 Sturdy guide on ball bushings or bronze bearings Protected by wipers seals Sturdy Hguide This Strengthened Series has bigger guide rods than the Classic series and a thicker front plate for longer centering of the rods to increase torsion strength the plate / rods connection is generally the weak point of the Classic series when offcentered forces or loads are applied. Guide unit for Ø125 cylinder Adapted to the ISO6432 (Ø25) and ISO15552 (Ø32 to 125) cylinders, we can also adapt other types of pneumatic cylinders or electric actuators. Sturdy guide on plain bearing or ball bearing ? The plain bearing version is recommended for static radial loads, short strokes, dusty environments, it’s also the more economical version. The ball bushings version is recommended for precision (no radial play), high loads at horizontal, long strokes and offcentered loads. For critical applications, we propose Heavy series.
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France
H guide unit for pneumatic cylinders ISO Ø12 to Ø100 Long guide on ball bushings or bronze bearings Protected by wipers seals H guide unit according ISO standard This Classic series of linear guide unit is the most common on the market. It ensure the guiding and antirotation of the payload, the floating coupling protects the rod of the cylinder from any mechanical stress. Adapted to the ISO6432 (Ø12 to 25) and ISO15552 (Ø32 to 100) cylinders, we can also adapt other types of pneumatic cylinders or electric actuators. Guide unit on plain bearing or ball bearing The plain bearings version is recommended for static radial loads, short strokes, dusty environments, it’s the more economical version. The ball bushings version is recommended for precision (no radial play), high loads at horizontal, long strokes and offcentering loads. For critical applications, we propose Strengthened and Heavy series and for simple antirotations, you can opt for Useries, Classic or Light.
Request for a quoteTHOMAS CONSTRUCTIONS MECANIQUES - TCM SAS
France
As part of our maintenance and repair services, our teams can manage the technical upgrading and renewal of your existing pneumatic and hydraulic controls.
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France
A major challenge when designing special machinery, the quality of design and integration of hydraulic and pneumatic controls is key for proper operation, reliability and maintenance purposes. Fully aware of these issues, we take the greatest possible care and apply our wealth of experience to design and integrate pneumatic and hydraulic control solutions that are both efficient and reliable. The components used are all selected from the most widely used, tried-and-tested solutions available from leading manufacturers. At your request, we will install the materials recommended by your technical services.
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France
Pneumatic clamps have the following advantages compared to hand clamps: The operator is relieved of frequent clamping. Several clamps can be activated at the same time and can be closed in a specific sequence. Single or multiple clamps can be activated from varying positions by machine control or hand control. Because of the toggle system: the clamp remains closed if the air supply fails. the air consumption is low due to the large end ratio. pivoting the clamping arm achieves a large opening travel. optimum force and movement ratios are achieved. VL = air consumption per complete cycle in dm³ at 6 bar. Selection criteria: To select the correct size of pneumatic clamps, the possible clamping force at 6 bar (any compressed media are permissible, maximum pressure 10 bar) is specified besides the retaining force. F3 is the possible clamping force that the clamp exerts on the end of the clamping arm, F4 the force it exerts on the fulcrum side.
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France
The mini clamp is characterised by its small size, positioning accuracy of the clamping arm, and lightweight construction. Mini clamps are fully self-locking. The clamping force is guaranteed even when the pressure is removed through the over dead-centre position of the toggle lever on the clamping arm. The permanent lubrication and special bearing bushings make the mini clamps maintenance-free. They can be operated using dry, oil-free air. The manual closing and locking using the hand lever. Pneumatic opening and closing. Attention: A 5/3-way valve is required, middle position vented. On request: Clamping arm without holes.
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France
Swing clamps are used where low clamping forces suffice or where the clamping point must be free when mounting and removing the workpiece. The block form of the housing offers universal fastening possibilities. The magnetic piston is primed for electrical end position feedback. Including screw and lock washer for fastening the clamping arms (accessories). The swing action of the clamp should not be blocked. F1 = at 6 bar (max. operating pressure).
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France
Housing hardened and black oxidised. Contact faces ground. Note: Locating bushes are placed in a fixture or interchangeable subplate and form the counterpart to the locating cylinder. The locating bushes are centred in a reamed hole and then fastened with 4 screws. The balls of the locating cylinder engage in the groove in the locating bush, thereby forming a fast, secure and highly accurate changeover unit, and reducing setup and changeover times. Attention: Please observe installation notes of the locating bushes.
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France
Extruded section, aluminium EN AW6060. Version Hard anodised aluminium, 50 µm. Hardness 500 HV. Note The aluminium guide rail has good thermal conductivity and importantly heats only at continuously very high speeds. ** lengths L2 = 20 mm * and L = 500 mm included L2 and L only available in full mm.
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France
Sliding carriage Base structure in extruded section, aluminium EN AW6060. Sliding elements Maintenance free plain bearing iglidur® J. Version Eloxalcoated E6/EV1. Black thermoplastic Note With a low rate of inerita, high accelerations and short term extreme speeds up to 30 m/s are possible. DryLin® T linear glide guides are resistant to dirt and corrosion and are adjustable, maintenancefree and quiet. Application temperature max. 80 °C. As no lubricants are used they are recommended for use in food, medical, and clean room technologies. Manual clamping was developed for simple functions. Polymer under constant pressure has a tendency to creep which causes a decrease in clamping force over time (up to 70%), which means that no safetyrelevant parts should be clamped. Suitable guide rails see 21200. Drawing reference 1) manual clamping
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