Fluid processing - Import export

CTRA studies and proposes technical solutions for the transfer of all fluids over long distances, combining chemical compatibility with mechanical and abrasive resistance to ensure a long service life without routine maintenance. The reference project carried out by CTRA in 2006 on behalf of OCP Morocco, which involved the construction of two Ø1800 phosphogypsum discharge lines with a total length of 8km, is a perfect illustration of this. These pipes combine chemical, abrasive and mechanical resistance, and were buried at a depth of more than 12m to ensure a gravity flow rate for a charged fluid. This project required the processing of 3400 tonnes of GRP vinylester over 24 months and was the subject of a case history.

Storage tanks used in the production and processing of corrosive fluids must meet customer safety requirements as well as the standards and regulations in force in the country of delivery. CTRA offers a wide range of solutions for these storage tanks. These can be built entirely in GRP or in GRP - Thermoplastic composites depending on the nature of the stored product. Our tanks cover a range from 0.5m to 6m in diameter and from 0.5 m3 to 300 m3. Other volumes can be designed and built on request.

Juniper oil is an excellent means of purifying the mind and body. Gives confidence, faith in their own strength, helps to overcome past emotional traumas. It is useful in poor blood circulation, fluid retention, inflammatory processes of the urinary system, muscle and joint pain, arthritis and rheumatism. It is used as a care for oily skin, acne, in the fight against cellulite and dandruff.

Depending on the industrial sector, more or less complex processes take place with more or less difficult media. These media are needed either for the production process itself or for supporting processes and can have very special properties. Thanks to the VERINOX used, Lipp can tailor the tank material exactly to medium and process and thus offer the best technical and economic solution. Parts and accessories can also be individually selected and installed according to the project. This means that Lipp system solutions can be considered both for simple solutions such as part of a fire protection system, but also for complex requirements, such as in the pharmaceutical and beverage industry. So much flexibility in terms of the possibilities for use is a powerful argument for cooperation with Lipp. Engineering offices gain a partner who covers a wide range of applications and provides the same high quality worldwide.

For closed gear units and geared motors, plain and friction bearings even at higher rotating speeds, e.g. on filling and packaging machines For joints, propeller shafts and chains when grease lubrication is specified Advantages and benefits Toxicologically harmless as defined in German LFGB Formula in accordance the FDA guideline 21 CFR 178.3570 NSF H1 registered Long operating times due to good resistance to oxidation and ageing Reduced wear due to highly adhesive, load-bearing lubricating film Excellent corrosion protection Low dynamic viscosity enables use with minimal bearing play and gear unit spaces Good pumpability with central lubricating systems Very high resistance to hot and cold water, watery-alkaline and acidic disinfectants and cleaning agents

The preeflow flowplus16 is a material-resistant, dead space-free miniature pressure sensor in the smallest design - for moving fluids. The "Luer-Lock" (male/female) on both sides makes it suitable for all common dosing systems that work with this type of thread. The sensor generates a standardized, compatible, linearized and temperature-compensated output signal. Existing dosing systems can be easily extended and protected with the pressure sensor. The flowscreen is a robust evaluation device for applications in various fields of application. In combination with the pressure sensor flowplus16, a complete system for fluid process monitoring is created. Thanks to standardized signals and standardized connections, the components can also be integrated as individual components. Your advantages: - Inline sensor - A pure flow sensor - Maintenance-free - Supply/voltage supply 24 V +- 10% - Mechanical Luerlock connection to DIN EN 1707

When the going gets tough, the IMPACT 200 is the most reliable and durable lifter. This is because it effortlessly copes with of up to 200 kg total weight. And with amazing stamina, too. Thanks to its exchangeable batteries, it can work 24 hours a day for you without loss of power. We have designed a range of electrical and manual tools for really heavy tasks, and you can configure these as required. You can easily move reels or drums by remote control for example, according to your choice. This not only makes your processes more fluid, it also gives you a whole new level of flexibility in terms of the efficiency of your existing production processes. In addition, you can choose the right mast height, undercarriage and platform to suit your operations.

Concepts, heat exchanger for energy recovery Energy dissipation and global warming cause damage to the nature and to the environment and thereby challenge our future. You can do a lot to prevent it. For instance, with innovative concepts and heat exchanger solutions for energy recovery so that water, wastewater, process fluids and exhaust vapours at the source in the building, in the industry, transported in the canalisation to the sewage treatment plan and even in the surface waters can be rendered useful thermally through heat transfer. Apart from the ecological aspects, investments in the realm of renewable energies are economically consequential. With KASAG as your partner for planning, design, engineering, and the construction of heat exchanger plants for energy recovery from waste heat, you are acting in favour of sustainability.

SYSTEM SOLUTIONS FOR PROCESS WATER In the area of process fluids, the Lipp system offers many advantages due to its high flexibility in terms of tank dimensions and choice of materials. This means that tank solutions can be individually tailored to the process and the media to be processed. The method of installation, largely without cranes or scaffolding, and even inside buildings if necessary, make Lipp tanks and system solutions an attractive option for engineers and end users alike. As in other areas, Lipp convinces above all by its high flexibility and easy integration into planned or ongoing investments. A timely and high quality design and professional project and document management are a matter of course for Lipp.

WIWOX® Spintec top loader spray chamber washing systems are the solution for fast parts cleaning in maintenance! The parts to be cleaned are placed in the washing basket of the system from above. During the washing process, cleaning fluid is sprayed onto the parts from below, above and from the sides. The basket rotates inside the machine, resulting in an even washing result. The detergent reservoir is located in the bottom of the machine and is also equipped with a heater.

Ultrafiltration extends the life of washwater, floor scrubber and vibratory/tumbling water. PRAB’s line of Ultrafiltration Systems are designed to separate organics, emulsified oils and suspended solids from process water, incoming water, wastewater and metalworking coolant reducing oily water volumes by as much as 98% without the use f chemical additives. For this reason, Ultrafiltration membrane technology is quickly becoming the fluid waste management process of choice over conventional industrial filtration methods. PRAB Water & Wastewater is a leader in fluid management, Ultrafiltration, wastewater reuse, process water reuse, and Reverse Osmosis pre-treatment with partnerships that span globally. Our Ultrafiltration Systems reduce the cost of wash water and detergents by as much as 75% when calculating the costs of replacement chemicals, heating and disposal. Effluent water can be discharged to sewer or reused.

Is a special lubricant employed asa cold process fluid. They are employed in the processes carried out at low temperatures. They are also used as raw materials in the production of emulsion oil, and ANFO (Ammonium Nitrate Fuel Oil) in the production of explosives. Very high performance in cold processes. lmproved oxidation-resistant properties. Superior lubrication improves the surface quality of the materials being

Mikropor Process Water Chillers are designed to meet the needs of many applications that require stable working conditions with maximum quality and cleanliness of the cold process fluid. Mikropor’s brand-new compact, robust and reliable Water Chiller called ‘’MCHILL‘’ is designed for industrial applications and manufactured with the highest quality and safety standards. MCHILL is not only extremely compact and easy to use but also ensures an accurate control of water temperature.

Industrial centrifuge designed for effectively separating metal chips from cutting fluids. The PRAB Metal Chip Wringer/Centrifuge uses 600G’s of centrifugal force to spin fluid from metal chips. This process is the most cost-effective solution for producing dry metal chips—which are more valuable to the scrap dealer. Wringers also help to reclaim up to 98% of spent cutting fluid for recycling and reuse. Metal chip wringers/centrifuges handle various types of metal scrap, including aluminum, brass, cast iron, steel, stainless steel, and more.

Water Process Chiller is designed to meet the needs of many applications that require stable working conditions with maximum quality and cleanliness of the cold process fluid. Proses Çillerleri_Ana Görsel-min Our brand-new compact, robust and reliable MCHILL Series Water Process Chiller is designed for industrial applications and manufactured with the highest quality and safety standards. MCHILL is not only extremely compact and easy to use but also ensures an accurate control of water temperature. MCHILL Series is used for Food & Beverage Industries, Wineries, Dairies, Breweries, Bottling, Storage, Plastic Industries-Injection, Extrusion, Blow Molding, thermoforming, Laser Industry-Cutting, Welding, Profiling, Optics, Medical; Chemical & Pharmaceutical Industry-Natural Gas, Jacketed Vessels, Polyurethane, Laboratories, Healthcare, Petrochemical, Temperature Control; Engineering Industry-Machine

BK 0.5 US/K – BK 2.5 US/K (0.5 – 2.5 m² filter area) Dry cake discharge No fleece consumption compact systems are used for cleaning contaminated cutting fluids in metal processing and rolling mill operations. Cleaned cutting fluids have longer lifespan, improve the surface quality of workpieces or rolled goods, and help dissipate heat at the processing or forming location. Advantages: Fully automatic operation Excellent filtration results without fleece consumption Minimal carryover of cutting fluid Dry cake discharge Low maintenance requirements Full-flow filtration Maximum lifespan of cutting fluid Option for emergency operation with fiber fleece The cleaned cutting fluid is supplied to the system pump (A) from the clean tank (B) of the processing machine (C). The contaminated cutting fluid is introduced into the dirt tank (E) of the folding belt filter system through the lifting stations. The internal processing of the system consists of two steps: “Filtration” and “Regeneration.”

Vacuumfilters are used for the cleaning of contaminated cutting fluids in metal processing and rolling mill applications. Clean cutting fluids lead to longer tool life, improved surface quality of workpieces or rolled goods, and efficient heat dissipation at the processing or forming point. Advantages: Compact size Excellent filtration results Low installation effort Low maintenance requirements Affordable price Optional configuration without consumable filter fleece, with continuous filter belt, and washing device Significantly lower consumption of filter fleece compared to gravity filter systems during challenging filtration tasks and fleece operation Operating Principle: The contaminated cutting fluid flows through a piping system (1) and an inlet distributor (11) into the dirt chamber (2) of the underpressure filter tank.

Automatic Precoat Filter are used for the cleaning of contaminated cutting fluids in metal processing and rolling mill applications. Clean cutting fluids lead to longer tool life, improved surface quality of workpieces or rolled goods, and efficient heat dissipation at the processing or forming point. Advantages: Fully automatic operation Excellent filtration results Compact size Low maintenance requirements Full-flow filtration Dry cake discharge with minimal carryover of cutting fluid No fleece consumption Maximum lifespan of cutting fluid Operating Principle: The cleaned cutting fluid is supplied to the filter system pump (1) from the clean tank (2) of the processing machine. The contaminated cutting fluid is introduced into the dirt tank (3) of the cake filtration system through inlet channels or lifting stations. The internal processing of the system consists of four steps: “Cake Formation,” “Filtration,” “Regeneration,” and “Sludge Treatment.”

Hinged belt filters, also known as folding belt filters, are used for cleaning contaminated coolant fluids in metal processing and rolling mill applications. Cleaned coolant fluids have longer service life, improve the surface quality of workpieces or rolled goods, and assist in heat dissipation at the processing or forming site. Advantages: High throughput capacity No backflushing required during regeneration Easy discharge of filter cake Short regeneration time Compatible with various plastic filter belts High and low-pressure flushing system Cost-effective Operation: The F.E.S. hinged belt filter incorporates a circulating plastic filter belt to meet the filtration requirements without disposal issues. A filter belt cleaning device is located below the filtrate discharge chamber. The opening and closing of the chambers are controlled by two pneumatic cylinders. The self-locking toggle lever mechanism keeps the chambers closed even in the event of a loss of compressed air.

Some industries need to keep the chemical-physical characteristics of the process fluids unchanged: in these cases, MCC closed-circuit evaporative cooling tower joins the game. Possibility to work in free-cooling mode. MCC-EC version available with electronically controlled fans.

ERW ax systems for industrial refrigeration of process fluids (water, water and glycol) are air-cooled units, using EC (Electronic Control) axial fans. This range includes a series of models with cooling capacities from 2.1 kWf up to 595 kWf. Three different versions are provided for different outlet fluid temperature ranges, agreed with the customer during the design phase. The entire range uses refrigerant with GWP 631.

MCC-T closed circuit evaporative tower allows to keep process fluids unaltered even in large plants. Some examples of applications: oil & gas, food industries, large paper mills. Easy transport of modules over long distances with reduced costs.

Liquid chillers for low temperatures, also in outdoor environments The RW CW series of process fluid coolers (water, water/antifreeze) are water-cooled and operate with environmentally friendly gas compression. They allow cooled liquid temperatures between -8°C and +20°C. In standard design, ambient temperatures of up to +40°C are permissible, but in the “RW ax/HTA” version even higher ambient temperatures can be achieved. IP54 degree of protection as standard, allowing outdoor installation without a protective roof.

RAW/E liquid coolers (water, water/antifreeze) operate through a closed circuit, consisting of a finned coil crossed in countercurrent by ambient air. Due to the sizing of the coil, it is possible to achieve process fluid temperatures close to the temperature of the intake air. They are industrial chillers designed for fluids between 0°C up to 70°C, with external temperatures between -10°C and +50°C: cooling powers available as standard from 64 kWf up to 782 kWf, considering a 10°C difference between ambient air and supply water. “RAW” series chillers are environmentally friendly machines: the fluids used in the cooling process are simply water/antifreeze (fluid to be cooled) and ambient air (cooling fluid). In addition, the use of high quality materials allows the achievement of high efficiency values (ratio of kWf rendered in cooling to kW absorbed in power consumption).

RW ax systems for industrial refrigeration of process fluids (water, water and glycol) are air-cooled: the only resource used is therefore electrical energy, a decisive advantage in contexts where it is advisable to save water (because of its cost or scarcity). The IP54-grade machine protection (against dust and other agents) facilitates their installation in outdoor environments, which is also possible at temperatures up to +40°C and above, at the customer’s request. RW ax liquid chillers from Frigofluid are suitable for achieving average fluid outlet temperatures (between +1°C and 20°C), with excellent control of the resources used for their operation.

EGE flow sensors without integrated Amplifier permit the space-saving flow measurement on site and the comfortable setting of the limit value using separate amplifier, e.g. within a control cabinet. The measurement takes place without mechanically moving parts using a thermal measuring element. The current flow state is displayed at the amplifier using LEDs. The sensor can be exposed to high temperatures. The devices are used wherever a safe, robust and low-maintenance monitoring of flow values is required. This includes e.g. cooling circuit monitoring, monitoring of the flow rate of process fluids, monitoring of metering processes or also for pump protection in process and factory automation.

EGE sensors for fluid mediums with integrated measuring & amplifier are compact devices with extremely robust housing and integrated measuring and amplifier. The current flow state is displayed at the sensor using LEDs. The measurement takes place without mechanically moving parts using a thermal measuring element. Limit values are set directly at the device. These sensors are used wherever a safe, reliable and low-maintenance recording of flows is required. This includes e.g. all automation and chemical industries in the most varied areas, such as cooling circuit monitoring, monitoring the flow rate of process fluids, monitoring metering processes or also for pump protection.

Manufactured from Kynar® polyvinylidene fluoride resin (PVDF), this material offers excellent corrosion and chemical resistance at both ambient and elevated temperatures. PVDF is also inherently UV stable, mechanically tough, abrasion and flame resistant. Common applications of this material are chemical process/storage tanks, fluid handling fittings, Semiconductor equipment, Fire-safe components, DI water systems...Westlake Plastics offers it in sheets, rods and films in natural beige colour as a standard.

Manufactured from Kynar® polyvinylidene fluoride resin (PVDF), this material offers excellent corrosion and chemical resistance at both ambient and elevated temperatures. PVDF is also inherently UV stable, mechanically tough, abrasion and flame resistant. Common applications of this material are chemical process/storage tanks, fluid handling fittings, Semiconductor equipment, Fire-safe components, DI water systems...Westlake Plastics offers it in sheets, rods and films in natural offwhite colour as a standard.