End-of-line testing - Import export

End-of-Line (EoL) testing devices by Novosim ensure post-production quality checks. They detect visual, auditory, and operational issues, guaranteeing flawless products for customers. Novosim's systems cover rotary systems, automotive components, noise, vibration, and specialized tests. These automated systems use sensors and data devices, with customizable test scenarios stored in a database. Test results ensure prompt approval of compliant products and flag defects, maintaining high-quality standards and customer satisfaction

End-of-Line (EoL) testing devices play a crucial role in assessing product quality post-production. They are instrumental in detecting any visual, auditory, or operational issues that may arise during component installation and assembly, ensuring that only flawless products reach customers. Novosim's end-of-line testing systems cater to a diverse range of applications, including rotary systems (such as transmissions and axles), automotive component testing, noise and vibration level measurements, and specialized testing requirements. These sophisticated EoL testing systems are designed to operate automatically, leveraging a comprehensive array of sensors, data acquisition devices, and testing equipment. They enable the creation of customized test procedures, which are stored in a centralized database for easy access. These procedures can be tailored to different test conditions, accommodating variations in speed, duration, and other parameters.

We develop fully automatic test systems for inclination sensors and inertial sensors (MEMS, tilt sensors) according to customer requirements. With these systems, combined temperature and motion simulation is possible. We set quality standards with rate tables from Acutronic, for example. With the help of multi-axis rate tables, we can precisely position DUTs in end-of-line (EoL) test operations or for development purposes and calibrate and test them under temperatures of e.g. -40°C and up to 120°C. Merecs Engineering can also connect the test system to our customer's IT infrastructure, set up databases and automatic data analysis using Mircosoft PowerBI, so that important key figures such as First Pass Yield (FPY), process capability, system availability, statistics and trends are continuously updated and displayed on online dashboards. For example, more than 100 DUTs are possible per test run.

We are experienced in test system development for leakage testing, life time testing and end-of-line test stands in the field of gas & hydrogen technology. We also have a network of suppliers and partners who provide key components for leakage measurement, piping, sealing and instrumentation. As a general contractor and integrator, Merecs Engineering can individually design, assemble and commission the test system at our customers' sites.

Merecs develops individual test systems for heat pumps, gas, fluid and water systems. Our engineers & fitters for electronics, installation technology and mechanics build the systems completely from one source at our location in Steinfurt. The systems are then delivered and commissioned at home and abroad. Our range of products includes - Development test benches - Life time test benches - End-of-line test benches (production) - Retrofit of existing systems (software / hardware) - Climate & temperature test systems - Leakage test benches - Software development LabVIEW, TestStand, Python, C/C++ (Embedded), Microsoft PowerBI, SQL - Electronics development - Mechanical 3D CAD design

The 8661 precision torque sensor is the ideal choice for reliable measurement of static and dynamic clockwise and counter-clockwise torques. Thanks to its high measurement quality and low linearity error, the sensor is equally at home in quality control or research & development. Designed for non-contact operation and zero-maintenance, the 8661 is also ideally suited to the production environment, whether on shift-based production lines, test benches or end-of-line test systems. The 8661 torque sensor is the specialist device for constant torque measurements during continuous operation and for test-bench measurements of holding, friction, break-away or tightening torques. An optional built-in incremental encoder disk with up to 2000 increments makes the sensor the perfect alternative where space or budget rule out an additional angle or speed sensor. For mobile use and for instant digital access to measurement data, the 8661 torque sensor is also available with a USB interface.

With the dual chamber PPM leak test stand, Poppe + Potthoff Maschinenbau offers a powerful system for testing sensors in medical device industry. The test stand can be implemented in R&D processes, but also during production as an end of line test. With pressures of up to 50 bars this equipment offers a large spectrum of testing opportunities in the medical area. Some Global Test Standards include: ISO 14644 ASTM G122-96 ASTM D6361 SAE AMS 0302 The PPM leak test stand is able to be programed to the customers requirement. The powerful in house built software enables exact design of pressure curves, such as holding times and exact pressure increase over time. It is an ideal solution for any sorts of plastic components. This exemplarily displayed test bench can utilize air or nitrogen as a test medium. Please get in touch about any other test mediums. In addition the PPM test benches can perform tests of multiple test units at a time.

End-of-Line (EoL) testing devices are used to test the quality of the product after the production process. The purpose of the testing system is to check any visual, audio or other problems that may arise during the installation and assembly of components before they are delivered to customers. Application examples of end-of-line testing systems developed by Novosim include: ​ Rotary systems (transmissions, axles, etc.) Automotive Component Testing Noise and vibration level measurements special systems ​ EoL testing systems are complex systems that generally operate automatically and include a range of sensors, data acquisition devices and testing equipment. Test procedures can be prepared in the form of predefined scenarios by the development team and stored in a database. Different scenarios can be prepared for different test conditions (high speed, low speed, long term, short term, etc.) and then called from the database.

During development we will work closely with you, guide you through the complete development process, and once your product is developed, we will produce it in our factory. Product development consists of technical specification and requirements definition, architecture definition, BOM optimization, HW, SW and mechanical designs, electric and thermal simulations, optics simulation and design, functional tests, end of line test equipment design, highly accelerated lifetime tests and packaging design. Design processes follow known project management standards.

Enable-Tool NG Professional is used for the adjustment and maintenance of our control units in development, production and after - Read error memory - Setting of a limited number of parameters per control unit - Creation of signed data records for production and aftersales - User roles (developer, production, service) for controlling vehicle projects in larger organizations with a dealer network - Creation of signed data records for production and aftersales - Storage and transmission of data sets - Interface to End-of-Line Test Additional information •Interface: USB •System requirements: Microsoft Windows, Dualcore CPU @ 1.8 Ghz, 2GB RAM, 100MB HDD •Read fault codes: Service and developer •Change parameters: Developer •Create datalog: Service and developer •Create data snapshot: Developer •Transfer data snapshot on a certain OEM ECU: Service •Transfer data snapshot all OEM ECUs: Developer •Connectivity: Active online connection