Disk spring - Import export

Polysorb Disk springs delivery program De [mm]: Di [mm]: disc springs are annulus discs stressable in the axial direction, which are turned over in the shape of a disc in the axial direction. disc springs provide a more favorable space usage than other spring types. They are particularly suitable for designs that demand a small spring deflection. + When not to use Polysorb Disk springs? For the implementation of specially flat load deflection curves that are possible with metal only with considerable complexity and expenditure (slotted versions). For compensation of axial clearance and manufacturing tolerances For vibration compensation For noise dampening When an antimagnetic material is required For electrical and thermal insulation When no corrosion problems should arise When lubrication is not necessary For low weight For low space requirement – When not to use polyserb disk springs? When constant spring forces are necessary over a wide temperature range When high spring forces are required The spring deflection of the disk spring is relatively small. Therefore a number of disk springs are combined in practice. Alternatively layered disk springs enhance the spring deflection in proportion to the number, whereby the overall spring force is as large as the force of the individual disk spring. To increase the force, the disk springs can be layered in parallel as a spring packet. Chemical resistance Polysorb disk springs are resistant to many chemicals. iglidur® A500 has a higher resistance than iglidur® J. Medium Resistance iglidur® J iglidur® A500 Alcohols + + Hydrocarbons + + Fats, oils without additives + + Fuels + + Diluted acids 0 to - + Strong acids - + Diluted bases + + Strong bases + to 0 + Humidity absorption The low humidity absorption allows them to be used in wet or humid environment. Polysorb® disk springs absorb humidity. Thereby their mechanical properties alter. In the worst application that can be thought of - extremely long application in water - Polysorb® disk springs still exhibit high spring force. iglidur® Standard environment saturated in water J 18 15 A500 24 23 Increased operating temperature Increased temperatures lead to the decline of stiffening in polymers. Polysorb® disk springs exhibit a maximum spring force of 8 N even at the maximum permitted temperature of 80° C. See figure for relationship of spring force to ambient temperature. Polysorb Disk springs long-term tests X = downward deflection [%] Y= spring force [N] A = JTEM-10 B = A500TEM-10 Figure 35.1: Spring force depending on the percentage of deflection measured in installation size 10 X= Ambient temperature [°C] Y= Maximum spring force [N] Figure 35.2: Influence of the ambient temperature on the spring force, measured on JTEM-10 Polysorb Disk springs delivery program De [mm]: Di [mm]: Dimensions according to DIN 2093

EXCOR ABRIGO Corrugated Board with integrated EXCOR corrosion protection is one of the most economical VCI packaging solutions. It is frequently used for the storage and/or transportation of corrosion-sensitive components such as brake disks, crankshafts, valves and springs. Sheets of ABRIGO Corrugated Board can be manufactured as a one-sided or two-sided product and used as interleaving sheets for stackable items.

Disc springs (also called Belleville springs) are geometrically a cylindrical washer with a slightly conical shape. It is used as compression spring and is the best solution when forces are high and travel relatively limited. This type of springs can or in parallel, which increases travel and/or force.

Automatic clamping takes place over disc springs, which are adjustable in the pre-loading and are solved pneumatically to the workpiece change. Manual clamping is made by a knurled knob on the opposite side of the collet. Due to the integration into the existing through-hole of the rotary table, the rotary table with the clamping system remains very compactly. Compact High run-out accuracy Easy to operate Retrofit possible

SPIROL offers Disc Springs pre-stacked in custom configurations (greased or ungreased) packaged in shrink wrap with a perforated tab for ease of insertion into the assembly. The Pre-Stacked Disc Springs are delivered intact which saves time, mistake-proofs the assembly process, and eliminates the mess associated with greasing the stack. Have an existing Pre-Stacked Disc Springs Application? If you have an existing Disc Spring Stack that you would like quoted, please Request a Quote. We are here to help!

Since the development of coil springs in turret tooling, engineers have been challenged to increase the productivity of turret presses even further. In a traditional press, the option of material type and material thickness is limited by the coil springs inability to produce a high force in a short linear distance. When this performance is necessary, coil springs will have a negative effect on the quality of the formed product and efficiency of the manufacturing process. SPIROL® Disc Springs are the solution to form thick materials, large extrusions, and more complex designs. When stacked in series, they are capable of providing a greater, more consistent stripping force than coil springs and require less space. They have become an instrumental component in the advancement of turret punch press tooling. Visit www.SPIROL.com to learn more!

The mechanical back-up design uses SPIROL® Disc Springs. Under normal circumstances, the hydraulic system holds a constant pressure on Disc Springs stacked in series. If pressure fails to be maintained, the stack of Disc Springs decompresses to actuate the braking mechanism. A compression spring or wave spring is not capable of providing the force required (in the space available) to actuate the brakes. The reliability of this safety system is dependent on the consistent performance of Disc Springs. In this critical application, the Disc Spring’s performance and level of predictability improves product quality and ensures overall safety. SPIROL® Disc Springs have a high capacity to consistently store releasable mechanical energy. Visit www.SPRIOL.com to learn more!

DEWALT’s lead design engineer for drills was tasked with designing a high power right angle drill that is lightweight, compact, and portable. The goal with the design was to maximize performance while minimizing the size of the tool. The design would incorporate a mechanical clutch built to limit maximum torque output to 70 ft-lbs. Absent the clutch, with the huge gear reduction of 75:1, the drill would be capable of producing a lock rotor torque at the spindle of 175 ft-lbs, transmitted directly to the operator of the tool. It was determined early on that the clutching thrust required in the space available could only be achieved by a Disc Spring design. Compared to conventional coil springs, Disc Springs offer a higher load capacity in less space. Additionally, longevity and reliability is a high measure of quality for professional tools used on a daily basis. The life and performance warranty of the tool was reliant on the Disc Spring design. Visit SPIROL.

Disc Springs are conically-shaped precision components designed to be axially loaded. Disc Springs are often incorrectly referred to as belleville disc springs, belleville springs, belleville washers or simply conical washers. SPIROL offers the full range of DIN EN 16983 (formerly DIN 2093) Group 1 and 2 Disc Springs in Series A, B, and C. In addition to the DIN specified sizes, SPIROL stocks its own standard sizes with outside diameters ranging from Ø8mm to Ø200mm. SPIROL Standard Disc Springs were designed around the standardized calculations of DIN EN 16984 (formerly DIN 2092), and meet all material, dimensional tolerance, and quality specifications as laid out in DIN EN 16983 (formerly DIN 2093) yet offer an expansion in the diameter and thickness combinations that are not included in the DIN standard. Standard materials include carbon steel and alloy steel, both finished with a protective coating of zinc phosphate and oil.

Nova Swiss safety heads provide dependable safety and protection in the event of overpressure. The safety heads can be equipped with different bursting discs for a range of burst pressures. The bursting discs can be replaced easily and cost-effectively. Safety heads are supplied complete with screw fittings.