Dewatering - Import export

Continuous draining on all product types. Vibrator comprised primarily of a vibrating pan with removable and perforated screens according to the dimensional characteristics of the products processed. The optional spillway at the inlet of the vibrator allows for the recovery of products coming from a hydraulic carrier.

In small sewage treatment plants, investment costs play a decisive role. In stationary dewatering systems, for example, the construction of a new building can be significantly costly. You can avoid those costs with mobile container systems for sludge dewatering. Container-based solutions are a practical alternative to fixed dewatering installations.. A container is a true "plug and play" option – just connect it and start dewatering. ►Sludge dewatering in a one-man operation: comfort and personal safety, with control of the dewatering installation directly on-site. ►Year-round comfort: raised roof; insulated walls and roof, consistent use of stainless steel. ►Minimized maintenance effort: The roof can be opened by a single person using a manual hydraulic lifting system; the decanter can be opened with a crane built into the container. ►Optimized for operation in the smallest of spaces ►Easy transport with all current truck types

Various minerals are found in nature either in a dispersed state, where they exist as separate entities, such as native gold particles in silica rock, or in a combined form, where they are bound within a host rock. Dry material separations using screens and sieves are typically attempted down to particle sizes of about 75 microns. Finer materials have a tendency to block the sieve openings. In such cases, screening in the presence of water can be helpful. Separating even finer-sized materials becomes challenging using traditional sieves. For such fine materials, alternative processes like classification need to be employed. Screen Types: * Grizzly Screens * Inclined Vibrating Screens * Horizontal Vibrating Screens * Dewatering Vibrating Screens Novelty Structures supplies various type of Screens for Mineral Processing Plants.

Sewage sludge dewatering offers enormous potential savings for operators of sewage treatment plants. Dewatering sludge means reducing the quantity of sludge for disposal. Depending on system capacity, 1 percent more dry substance can lead to cost savings in the five- to six-digit range. The dewatering performance of the Flottweg Xelletor Series is significantly better than even its predecessors. It sets new benchmarks for throughflow, dry substance, and polymer and energy consumption. The Xtra in performance at low consumption in comparison with our high-performance C Series: ►Xtra dewatering performance: Up to 10 percent less sludge volume due to higher total dry solids in dewatered sludge ►Xtra polymer savings: Up to 20 percent savings on flocculant consumption ►Xtra capacity: Up to 15 percent more throughflow ►Xtra energy savings: Up to an additional 20 percent energy savings

UĞURMAK UMDS series dewatering screens are designed to remove water from the acquired sand in a washing system. After any washing, sand contains a minimum of 20% water. It will be possible to stock up this amount of water and dry it in weeks minumum. However, this increases the inventory cost excessively. For this reason, dewatering screen is very valuable equipment for washing systems.

AViTEQ Dewatering screens are designed as linear vibrating devises for drainage of sand, plastic granules, kieserite, limestone, etc., even to depart insoluble contaminants from wash water or carrier liquids. Advantages & benefits double, specific screening performance of linear vibration with respect to flat screening easy replacement of screen decks low height Construction The design of the screen, depending on the requirements, in single or multi-deck construction. Possible drives are magnetic vibrators, unbalanced motors, exciters and circular vibrators. Dewatering screens are generally designed with top-mounted drives. Selection The sizing depends on: the material to be drained properties of the bulk material, such as bulk density, grain shape, size, size distinction Key figures The dimensions are determined by the task. Previously executed dimensions: length: up to 5,000 mm width: up to 2,800 mm throughput: up to 200 m³/h drives: magnetic vibrator, unbalanced motor, exci

Honored with the German Innovation Award 2019, the Xelletor series is one of the greatest achievements in the field of sewage sludge. Dewatering sewage sludge is standard for wastewater treatment plants and since it usually has to be transported away, operators have an interest in separating as much water as possible from the sludge. This saves weight and thus reduces costs. Savings of up to 10% in sludge volume and 34% in energy consumption are possible. Our Xelletor high-performance centrifuge inspires customers all over the world with the many years of technical know-how and innovative spirit behind it.

Flottweg has developed a unique centrifuge concept especially for the high-level dewatering of sewage sludge: The Flottweg Xelletor series. For the wastewater treatment plant operator, dewatering offers enormous savings potential. The costs for transport and disposal of dewatered sewage sludge often account for 80% of the operating costs of mechanical dewatering. The dewatering performance of the Xelletor machine is significantly better than that of our predecessor models. And it's setting new standards in terms of throughput, dry substance, and polymer and energy consumption.

The New C2E Decanter Centrifuges for Small Treatment Plants Flottweg presents a new era of sludge dewatering for small sewage treatment plants. The C2E decanter centrifuge was developed specifically for the dewatering and thickening of smaller sludge loading rates. It features all of Flottweg's know-how in a compact, space-saving design. Over five decades, Flottweg has gathered rich knowledge of the area of sewage sludge thickening and dewatering. That know-how has been transferred into a new generation of environmental centrifuges. Our requirements for the C2E are just as high as for the big Flottweg Decanters. Disposal costs still play a central role, even for small communities. The quality of the machine and its efficiency regarding separation results reduces the overall lifetime costs to a minimum. Want to learn more about our solutions? Then get in touch.

Transport and disposal costs, at over 70 percent, represent by far the largest cost item in sludge dewatering. A powerful dewatering assembly is thus an important criterion. With a Flottweg HTS Decanter in the C series, you can achieve the highest possible total dry solids in the dewatered sludge, thereby continuously saving on transport and disposal. More than 50 years of experience in the dewatering of sewage sludge and continuous further development have gone into the design of the Flottweg HTS Decanter. This experience, combined with references from the entire world, makes Flottweg one of the leading providers of mechanical separation technology. The HTS Decanter is attractive for its performance, its efficiency, and its high cost-effectiveness. The decanters in the Flottweg C series cover a throughput range from about 5 to over 150 cubic meters per hour. We can offer you comprehensive know-how and customized systems.

Various minerals are found in nature either in a dispersed state, where they exist as separate entities, such as native gold particles in silica rock, or in a combined form, where they are bound within a host rock. Dry material separations using screens and sieves are typically attempted down to particle sizes of about 75 microns. Finer materials have a tendency to block the sieve openings. In such cases, screening in the presence of water can be helpful. Separating even finer-sized materials becomes challenging using traditional sieves. For such fine materials, alternative processes like classification need to be employed. Screen Types: * Grizzly Screens * Inclined Vibrating Screens * Horizontal Vibrating Screens * Dewatering Vibrating Screens Novelty Structures supplies various type of Screens for Mineral Processing Plants.

AViTEQ-Vibrating Circular motion screens divide into several bulk grain size ranges, seven small amounts of over-or undersize or separate from impurities and foreign matter from the screenings. Vibrating screens are working with directed vibrations/amplitudes, which are selected on special product to screen, depending on the installation conditions. The screens can separate different fractions simultaneously. The choice of the screen size and dimension depend on the task. Advantages & benefits low operating costs, high operational safety, long service life good value for money compact design dust-proof design possible low wear different possible screening performance, depending on size and design different possible meshes and screen shapes possible different possible screen materials (PU, spring steel, stainless steel, wedge-wire screens, perforated plates, etc.) Construction The main components are: strainer with drive traverse strainers / cassette or tensioned version mechanism

AViTEQ-Vibrating screens are robust, durable, bulk material adapted heavy workers, which are used as discharge units with integrated screening function below a silo, hopper or bunker or as functional organs to feed belts or crushers. Depending on the task, the devices are designed with a robust inlet area with liners (wearing plates) followed by two or three bar grate levels. Each rod is made in a tapered shape which results in a widening gap and bulk jams are avoided. The areas to use such strainers are the primary industry, stones, earth, coal industry with grain sizes up to 1,000 mm in length, but also the chemical and food industry. Everywhere, where a roughly screening and separation of fine and gross material is needed. Advantages & benefits Wide range of applications: product to feed screening of gross grain separation of gross grain before classifying separation of fine grain from crushers protection screening in front of conveyor belts Construction The main components ar

Flottweg C series decanters around the world process 25 million liters of sewage sludge per hour. The dewatering and thickening of sewage sludge plays a decisive role in the wastewater treatment process. Requirements for the quality and efficiency of sewage treatment plants increase year after year, not least driven by the increasing costs of energy and disposal. As a result, the state of the art is now to use decanter centrifuges to dewater and/or thicken the incoming sludge. Flottweg developed the decanters of the C series especially for this purpose. The C7E represents the largest of all the C machines. The C7E increases the proportion of dry substance in the sludge, thereby reducing its volume and weight (due to loss of water). That means that operators need to dispose of, recycle, or burn less sludge. The result: enormous potential savings for the operators of sewage treatment plants.

Double belt dewatering machine designed to dewater a wide range of sludge, by means of progressive compression between two permeable belts.

EXCOR PERIGOL DW is an anti-corrosion oil containing solvent which is chiefly used for the corrosion protection of ferrous metals, uncoated or partially galvanised steel, cast iron and other metals. It offers excellent water-repellent properties. In metal parts produced by processes involving water EXCOR PERIGOL DW removes the water, which dissolved corrosion-inducing salts may also contain, from the surface, creating a wipeproof film which protects against corrosion. This property can also be useful for dry parts, for instance during spraying. A wipeproof film provides more robust protection against mechanical and thermal stresses and also enhances the corrosion protection it provides.

MSE stainless steel filter presses comply with the high hygiene and purity standards both in design and processing. With the stainless steel filter press, all components in contact with the product are covered with high-quality stainless steel. This also provides optimum protection against corrosion. FDA-COMPLIANT SOLID-LIQUID SEPARATION WITH THE MSE STAINLESS STEEL FILTER PRESS A large number of materials with different properties are used in the food sector in particular. Here, especially care must be taken to ensure that no ingredients are released into the food. The law stipulates a FDA certification for this. Accordingly, all materials used must be FDA-certified. The FDA certification stands for high purity and durability. Each component such as the filter plates, filter cloths and piping systems complies with the FDA guidelines. This contributes to high hygiene and safety requirements.

Membrane filter presses have a great influence on the dryness of the solid by using membrane technology in the filter plates. Compared to conventional filtration processes, it achieves the lowest residual moisture values in the filter cake. This makes the membrane filter press a powerful and the most widely used system. IF TIME AND DEGREE OF DEWATERING ARE CRUCIAL Depending on the degree of dewatering, different dry matter contents ( – percentage by weight of dry material in filter cake) can be achieved in the filter cake by squeezing with membrane plates. The range of achievable dry matter contents extends from 30 to over 80 percent. Membrane filter presses not only offer the advantage of an extremely high degree of dewatering; they also reduce the filtration cycle time by more than 50 percent on average, depending on the suspension. This results in faster cycle and turnaround times, which lead to an increase in productivity.

Based on the decisive properties of the flexible material, the rubberised filter press is mainly used for the filtration of particularly aggressive suspensions and environments. The aggressive suspensions include, for example, solvents or acids. In this context, the conventional painting of the steel parts is no longer sufficient. THE RUBBERIZED FILTER PRESS OF MSE AS PROTECTIVE MEASURES AGAINST AGGRESSIVE SUSPENSIONS In a complex process, the load-bearing filter press components are coated with a layer of 3mm thick plastic. In the case of the rubberised filter press, the hydraulic stands, feed stand, pressure plate and supporting beams are hard rubberised and the smaller components are made of polypropylene. It is also possible to rubberise only the components in contact with the product, such as the feed stand and the pressure plate. The composition of the rubber coating depends on the special surface requirements of our customers.

Mobile filter presses are particularly suitable for dewatering sludge from several plants at regular intervals or for compensating capacity peaks and bottlenecks. The fact that mobile filter presses are not subject to approval obligation and are therefore quickly and unbureaucratically available is particularly interesting. MSE mobile filter presses are fully equipped and immediately ready for operation after connection of the sludge, water and power supply. In this way, the best possible result can be achieved for every task. Mobile filter press plants can be implemented in many different designs. The sizes of the mobile filter presses are available up to a maximum size of 1200. This corresponds to about 100 chambers and about three cubic meters of chamber volume. The plants are equipped with suction and pressure-side inline mixers. The PLC plant controls the conditioning parameters in proportion to pressure and/or volume.

With its structural protection measures and its specific requirements the ATEX filter press complies with the ATEX directives. As a result, these types of filter presses are designed for a high level of safety and explosion protection. ATEX „ATMOSPHÈRES EXPLOSIBLES„ ATEX derives its name from the French term „ATmosphères EXplosibles”. It consists of two EU directives governing explosion protection and thus the equipment and working environment in an environment with an explosive atmosphere. ATEX filter presses are especially used in filtration processes in the chemical, petrochemical, oil and gas extraction, mining, food and waste water sectors. With their design, as well as the selected materials, they comply with all the requirements of the ATEX certification in potentially explosive areas.

Especially in rapidly changing markets, it is all the more important to rely on a partner with many years of market and expert knowledge. With semi-mobile container plants – similar to mobile filter presses – we support you in defying the rapid changes on the market in order not to jeopardise your core business. Semi-mobile filter presses can be used flexibly and are also quickly ready for operation. Furthermore, the semi-mobile filter press is fully equipped and immediately ready for operation after connecting to sludge, water and power supply. MSE Filterpressen® engineers and manufactures the plants for individual customer requirements. In this way, the best possible result can be achieved for every task. The semi-mobile filter press from MSE is available in various designs. The sizes of the semi-mobile filter presses are available up to a maximum size of 1500 format. This corresponds to about 100 chambers, i.e. about three cubic meters of chamber volume.

Semi-automatic filter presses represent a simplified and cost effective solution for the reliable operation with respect to operation and safety measures. This type of filter press is distinguished by a special, a rail-mounted two-hand control panel. The filter press with two-hand control is used in particular when the space on site is limited or a higher degree of automation is not required. Accordingly, a conventional version of the protective device is no longer effective. REDUCED PROCUREMENT COSTS AND SIMPLE OPERATION – THE SEMI-AUTOMATIC FILTER PRESS WITH TWO-HAND CONTROL FROM MSE Based on the safety technology requirements, an intelligent two-hand control is implemented, for example, for moving the filter plates by means of automated plate shifter. This functional principle thus prevents the operator from reaching into the working area. Complicated mechanical designs including further safety measures are not necessary.

Fully automatic filter presses are specifically designed for applications in which a continuous operation and fast cycle times are essential and therefore crucial. MSE fully automatic filter presses provide a high degree of automation while providing uninterrupted operation at the same time. FULLY AUTOMATIC FILTER PRESSES FROM MSE INCREASE PRODUCTIVITY AT THE SAME TIME REDUCING PERSONNEL COSTS The operating time of a fully automatic filter press is 24/7. The option of the simultaneous filter plate opening system, for example, helps to realise a particularly fast cake release reducing the cycle time to a minimum. The result is a high-speed filter press that allows increased production per unit area of filter. For this reason, these machines are used in applications with highly filterable products where high filtration speeds are required. These include, e.g. mining concentrates and residues.

MSE Filterpressen® offers a wide range of filter presses with sidebar technology suitable for both standard and medium duty and for heavy-duty performance levels. Maximum flexibility is provided by choosing between simple manual to fully automated MSE filter press designs. MSE chamber filter presses are upgradable in terms of modules and features and can be customized to your specific needs and requirements. HIGH PERFORMANCE AND HIGH DEGREE OF CONFIGURATION FOR YOUR CHAMBER FILTER PRESS The chamber filter press can be configured as required depending on the series. Taking different influencing factors into account, chamber filter presses achieve a solids content in the filter cake from 30 to over 50 percent. The intelligent filtration principle leads to immense cost savings in the waste water sector, for example. The operation of the chamber filter press is designed for a feed pressure of up to 15 bar in order to successfully filter even the finest particles.

CellTRON® FOR MAXIMUM FILTRATION REQUIREMENTS The basis of this plant is a membrane filter press. The new product series is equipped with an innovative filter press emptying system with lifetime error message, an automated filter cloth washing system with implemented CIP cleaning function as well as an automatically opening and vacuum-proof housing. In contrast to conventional filter presses, this new development guarantees an almost gastight encapsulation of the filter press. The filter press thus meets the specific requirements for dewatering special (metal) sludges. In addition to standard configurations for battery cell production, this technology series is also suitable for demanding applications that require the highest safety and efficiency standards. These include volatile, dust explosive products as well as substances with toxic and radioactive properties but also pharma food products and hot suspensions (≥130°C).

Syndis PG01 is a mixed reagent based on high-active surfactants that contain no hydrophobic substances of the polysiloxanes and mineral oils type. Designed to activate the capillary flow of liquid in the production hydrate in alumina production. Helps to remove bound moisture. The dewatering agent Syndis PG01 can be dosed both into the pulp supply of the last stage hydrate washing and directly in the drum filters. The consumption of the dewatering agent is 10 - 20 g/m3 of the pulp supply. The dosage is selected individually based on the dosing point and the degree of dilution.

Characteristics, Function Plug screws can be equipped with a subsequent dewatering unit behind the drainage.Third party products can also be retrotiffed with this type of dewatering unit. Advantages Payback after approx. 5 months Cost savings in downstream processes Saves dryer energy Additional energy savings at the main motor Low maintenance costs

High pressure flat hose for dewatering