Corrosion protection - Import export

Maintenance oil for machines, mixers, moulds and mixings trucks, significant reduction of cleaning time, extends lifecycle of treated machines. Very good sticking, strong releasing effect, facilitates fast and easy cleaning, contains additional corrosion-inhibitors.

Filling compound such as epoxy resin filler (“epoxy putty”), fine filler or repair putty are used for corrosion protection, repairing scratches and unevenness in metal, wood and fibreglass-reinforced plastics. These coatings are mainly used in boat building.

One of the most important application areas for electroplated layers is (cathodic) corrosion protection. By applying a metallic protective layer to components that are susceptible to corrosion or exposed to the weather, their lifespan can be significantly increased. In the area of corrosion protection, metals such as nickel, copper, chrome, and zinc are used, among others.

H1-certified penetrating oil, which deeply penetrates, cleans and loosens rusted parts. The multi-purpose synthetic oil leaves a durable lubricating film and provides effective corrosion protection.

In order to protect pipelines from damage (e.g. during construction activities), they are regularly inspected on foot, from a vehicle or helicopter. Practical experience has shown, however, that these methods do not ensure continuous and comprehensive monitoring. PipeMon+® closes this gap, allowing appropriate measures to be taken immediately when a pipeline is suddenly damaged. OGE has developed a pipeline monitoring method based on the principle of cathodic protection (CP). When a cathodically protected pipeline is damaged by construction equipment (excavator, drill, rotary cultivator, etc.), the protective current distribution on the pipeline changes. Using appropriate sensors and special analysis methods, these events can be detected in real time.

Bespoke solutions for all structures requiring corrosion protection. Our specialists develop new components and undertake research to optimise corrosion protection. They design, build and monitor corrosion protection systems for pipelines, compressor and pumping stations as well as industrial installations, and provide advice, expert opinions and studies. We can calculate the degree of high-voltage interference on pipelines and build protection systems to prevent hazards for individuals as well as AC corrosion. Further information with a full description of our services is provided in our brochure entitled “Intelligent Corrosion Protection”. As a customer you will receive technically sophisticated, efficient and effective products and services from a single source: Germany´s competence leader, e.g. Passive corrosion protection High-voltage interference & AC corrosion Accredited expert services Condition assessment Training

Using a special process, trays of different dimensions or materials (corrugated board, fibre casting, plastic) are equipped with a VCI film true to contour. The VCI protection becomes part of the tray and - combined with a closed outer packaging - makes further corrosion protection unnecessary. You can directly load the trays, minimize the need for packaging components and optimize handling at the workplace. Trays made of cast fibre or corrugated board are ideal for one-way use. After use, the film and tray can easily be separated, so that both materials can be sorted and disposed of.

EXCOR VALENO Fleece combines VCI corrosion protection with the advantages of a fleece material. EXCOR VALENO fleece is durable, pliant, hydrophobic and soft, making it ideal for protecting parts with delicate surfaces from corrosion and mechanical damage. Due to its open-pored fleece structure the VCI substances vaporise more rapidly, swiftly building up a protective atmosphere. This high VCI concentration also makes EXCOR VALENO fleece ideal as a VCI depot for long-term packages.

EXCOR PERIGOL DW is an anti-corrosion oil containing solvent which is chiefly used for the corrosion protection of ferrous metals, uncoated or partially galvanised steel, cast iron and other metals. It offers excellent water-repellent properties. In metal parts produced by processes involving water EXCOR PERIGOL DW removes the water, which dissolved corrosion-inducing salts may also contain, from the surface, creating a wipeproof film which protects against corrosion. This property can also be useful for dry parts, for instance during spraying. A wipeproof film provides more robust protection against mechanical and thermal stresses and also enhances the corrosion protection it provides.

EXCOR ZERUST Capsules have been specially designed for the protection of electrical and electronic equipment such as switchboards. EXCOR VCI corrosion protection is provided within a defined radius. EXCOR offers customers ZERUST capsules which remain effective for approximately one to two years, depending on how well sealed the surrounding space or packaging is. EXCOR ZERUST Capsules should be positioned as centrally as possible within the packaging and as close as possible to the metal requiring protection. A self-adhesive strip on the back of each capsule makes them easy to attach.

EXCOR VALENO S Film can resist heavy mechanical loads both during application and on subsequent loading or transshipment, including the stresses exerted on vulnerable corners and sharp edges. To this end EXCOR VALENO S Film offers special mechanical properties in terms of tensile strength, resistance to tearing, elongation at tear and puncture resistance in conformity with DIN EN ISO 527-3/2/200 and ASTM D1709/A. In many cases these properties are sufficient to allow a reduction in film thickness, saving customers money and reducing the environmental impact.

Shrink film produces a close bond between the packaging film and the packaged merchandise. The heat-induced shrinking process causes the film to cling tightly to the merchandise or container, thereby avoiding vulnerable points which may suffer damage during shipment or transport. Shrink film may be processed manually, semi-automatically or fully automatically. The shrinking properties may be adjusted to the specific application in terms of both direction and degree of shrinkage. The standard version of EXCOR VALENO shrink film shrinks biaxially, i.e., equally in all directions. Individually tailored degrees of monoaxial or biaxial shrinkage can also be produced on request. All VALENO shrink film is made of polyethylene and can be used in packing machines. The EXCOR VCI substance is integrated into the polymer matrix and active on both sides.

VALENO Bubble Film is flexible, light internal packaging made of polyethylene which provides excellent cushioning coupled with active EXCOR VCI corrosion protection. It acts as an air cushion which protects metal surfaces from vibration and impacts during transport. EXCOR VALENO Bubble Film is available in rolls and sheets or as bags, tubes and covers.

EXCOR ABRIGO Solid Fibre Board with integrated EXCOR corrosion protection is used chiefly as interleaving sheets for stackable metal products, for instance in the automobile industry. EXCOR offers ABRIGO Solid Fibre Board in a variety of thicknesses and shapes. According to the customer’s wishes the board can be manufactured as a one-sided or two-sided product.

EXCOR VALENO Layer Boards offer highly versatile structural anti-corrosion packaging suitable for use as lattice box lining, box dividers, interleaving sheets or small containers. Their durability makes VALENO Layer Boards ideal for multiple or long-term use. Depending on operational conditions, their depot-like nature means that EXCOR VALENO Layer Boards can diffuse VCI for up to five years, offering secure, long-term corrosion protection.

EXCOR EMIBO Classic Capsules can be used as VCI diffusers in cavities in transport and storage packages. The simple dosing and ease of handling makes them ideal for users' individual container systems; spent diffusers are simply replaced by new ones. If used according to the instructions, EXCOR EMIBO VCI diffusers provide corrosion protection for up to 15 years. If the packaging is re-used, the capsules can be replaced as and when the circumstances of your product cycle allow. EXCOR will be glad to offer advice on suitable replacement intervals. On request EXCOR can provide EMIBO Classic capsules fitted with self-adhesive strips or Velcro to allow them to be attached to the packaging.

EXCOR PERIGOL 100 is suitable for corrosion protection of ferrous metals, uncoated or partially galvanised steel, cast iron and other metals. PERIGOL 100 may be applied using immersion or spraying techniques. EXCOR PERIGOL 100 corrosion protective oil only requires a brief drip-off time and when applied can resist temperatures of up to approximately 50º Celsius. Solvent-free PERIGOL 100 forms an oily, non-wipeproof film on the metal surfaces which may be removed using aqueous alkaline media.

EXCOR PERIGOL VCI 230 is used to provide corrosion protection for ferrous metals, steel, cast iron, copper and aluminium alloys as well as fully or partially galvanised steel. Solvent-free PERIGOL VCI 230 contains vaporising corrosion inhibitors and may be applied via immersion, spraying or brushing. This product has been specially developed for the protection of metallic cavities. Thanks to the VCI it contains, coating the floor of a case suffices to protect the inner walls from corrosion. PERIGOL VCI 230 is compatible with a wide variety of engine and gear oils, meaning as a rule it does not have to be removed after shipment. In direct contact with metal surfaces PERIGOL VCI 230 forms an oily, non-wipeproof film on the metal surfaces which may be removed using aqueous alkaline media.

EXCOR ABRIGO Skinboard is used to protect metal surfaces from mechanical and corrosive damage and as protective packaging for small items and replacement parts. When coming into contact with bare metal surfaces, board with no corrosion protection can experience corrosion. Abrasion-proof EXCOR ABRIGO Skinboard is visually indistinguishable from uncoated board. In practical applications it is advisable to use a combination of EXCOR ABRIGO Skinboard and EXCOR VALENO Skin Film. During the skin packing process EXCOR ABRIGO Skinboard binds optimally with EXCOR VALENO Skin Film, without emitting any odours.

EXCOR VALENO Trays and Containers are made of hard plastics based on polyethylene and polypropylene and manufactured using deep-drawing or injection moulding techniques. The durability of these containers makes them the ideal choice for multiple uses, or may with narrower walls be employed as single-use packaging. The work pieces or small loads to be transported fit snugly into the containers. No additional VCI diffusers are needed since the plastic is impregnated with VCI substances. These two combined properties markedly simplify every kind of automated transport and storage process. Provided the instructions for use are followed EXCOR VALENO Trays and Containers will offer corrosion protection for up to five years.

EXCOR UNICO is a soft open-cell foam 5 mm thick which has been impregnated with VCI. Thanks to its cellular structure it has a very large diffusing surface area which means that the VCIs rapidly reach saturation point within the packaging. UNICO foam can be used as a VCI booster in very voluminous film packages. UNICO foam is available in rolls or sheets. It is odour-free, dry and resistant to ageing. If you wish to attach it to walls or lids EXCOR can supply the product fitted with a self-adhesive strip.

EXCOR VALENO Skin Film adheres to the packed product as tightly as a second skin and retains the product on the so-called skinboard. VCI skin packages are particularly suitable for protecting small items and replacement parts from mechanical and corrosive damage. In practical applications it is advisable to combine EXCOR VALENO Skin Film with EXCOR ABRIGO Skinboard because fibre boards with no corrosion protection can induce corrosion if they come into direct contact with metal surfaces. All EXCOR VALENO Skin Films are suitable for use in packing machines.

EXCOR ABRIGO Corrugated Board with integrated EXCOR corrosion protection is one of the most economical VCI packaging solutions. It is frequently used for the storage and/or transportation of corrosion-sensitive components such as brake disks, crankshafts, valves and springs. Sheets of ABRIGO Corrugated Board can be manufactured as a one-sided or two-sided product and used as interleaving sheets for stackable items.

DF-40 provides several application possibilities, for example: rust dissolver (will make corroded bolts easy to loosen), corrosion protection, penetrating oil, lubricant, maintenance oil for measuring tools, cleaning agent and many more. DF-40 is made of renewable raw materials.