Compression molding machine - Import export

Particular features of the machine Different demolding possibilities the mold can be opened automatically, possible infeed/outfeed of the lower mould half or rail system. Upper and lower ejectors for the full kNockout of the molded parts. Adjustable inclination of the top platen. They are particularly suitable for moulding Orings, pharmaceutical stoppers, syringe plungers, and many other rubber parts. They are available in 2RT or 3RT series depending on the number of plates in the mould.

TYC 22 Press The French company DubourgelGrange is renowned for the quality of its sanitary product range. The factory has fully automated "REP Tung Yu" machinery equipped with handling units and robots (loading and unloading), which operate in 3 shifts for the major part 7 days a week. These machines are used to produce highend toilet covers and seats made in thermoset resin (ureaformaldehyde).

The TYC2RT compression press allows the production of rubber mouldings with compression moulding or vacuum compression. The twoplate in/out with 45° inclination of the upper plate is suitable for various options. They are particularly suitable for moulding Orings, pharmaceutical stoppers, syringe plungers, and many other rubber parts. They are available in 2RT or 3RT series depending on the number of plates in the mould. Equipped with a 4post clamping system with high precision parallelism, their adjustable opening stroke allows different mould heights. The vacuum bell system reduces the curing time, thus increasing productivity.

Machine features Top Closing. Specific pressure 600 kg/cm². Safety light curtain, double hand control. Available in single and doubledeck versions.

Machine features Specific pressure 500 kg/cm². Dimensions of the heating platens 1500 x 1500 mm. Minimum mould closing speed 0.03 mm/sec.

In the injection moulding process TPE pellets are fed into the machine through a hopper and then into a heated barrel. The heat from the barrel turns the material into a liquid resin which is then injected into a closed mould under high pressure. After allowing the molten polymer to cool, the finished part can be removed from the mould. Injection moulding is a high-volume, high tooling cost process, the advanced properties of our TPE compounds deliver short cycle times allowing parts to be produced at a rapid rate. The information below is intended as a general overview, settings may vary depending on the specific grade selected. Please CONTACT US for detailed processing information Settings Equipment Conventional injection moulding machine Compression set At least 2:1. Special screws with short sections and higher compression ratios (3:1 to 4:1) may be good at low screw speeds Shrinkage Between 1.0% and 2.5% depending on the grade, type of application and location of the gate. Moul

We have the one of the most up-to-date injection molding machine design. For example the construction of clamp pistons tighten centrally and working even without lubrication. Our plastic molding machines have wide column intervals and we provide them with euromap standards. With the help of proportional controlled valve direction you can achieve fast opening-closing possible with our plastic injection machine. Same point precision stop is possible with our molding machines. Also we have standard size holes and T slots according to Euromap standard on plates for injection mould changing. Our customer can have almost zero defects, scrap and failures with our plastic molding machines. Wit the help of our user friendly software, operator work pretty easy during plastic injection process.

We have the one of the most up-to-date pet preform injection molding machine design. Such as the construction of clamp pistons tighten centrally and working even without lubrication. Our pet preform molding machines have wide column intervals and we provide them with euromap standards on our pet preform injection machines. With the help of proportional controlled valve direction you can achieve fast opening-closing possible with our pet preform injection machine. Same point precision stop is possible with our pet preform molding machines. Also we have standard size holes and T slots according to Euromap standard on plates for pet preform injection mould changing.

AHP manufacture a range of laboratory roto-molding machine for compound manufacturers research purposes to study mold melt flow properties.

In short, large flat gasket REP machines mean Clamping quality Thick traverses, multiple synchronized clamping operations; Injection of long thin sections Injection pressure up to 3,000 bar and circuit division with several injection units; Productivity Very fast 3step clamping, doubleplate kits; Ergonomics/access to the mold Widthwise heating plates, demolding kit or sliding platen. These types of machines have been developed for largeseries injection molding involving parts with inserts, for example the injection molding of battery pack seals. Based on its longstanding experience in this field, REP offers a comprehensive range of machines with largesized heating plates and adjustable configurations to fully comply with the technical specifications of each application and all client’s needs.

Machine features Clamping force 1,100 kN. Size of the platens 335 x 400 mm. Injection volume 400 or 1,000 cm³

Machine features Clamping force 500 kN. Size of the platens 300 x 300 mm. Injection volume 125 cm³.

Machine features Clamping force 8,200 kN. Size of the platens 1,000 x 1,000 mm. Injection volume 2,000; 8,500 or 11,000 cm³. The G10 Extended range, performance for complex processes. Designed to better meet the various customer requirements with its embedded intelligent solutions. The G10 Extended range will progressively replace the G9 machines and extends from 1,600 kN (V410) to 10,200 kN (V910).

Machine features Clamping force 10,200 kN. Size of the platens 1,200 x 1,200 mm. Injection volume 5,000; 8,500 or 11,000 cm³. The G10 Extended range, performance for complex processes. Designed to better meet the various customer requirements with its embedded intelligent solutions. The G10 Extended range will progressively replace the G9 machines and extends from 1,600 kN (V410) to 10,200 kN (V910).

In order to be able to offer other alternatives, the REP offer is being expanded with localized, high-performance and economical solutions. Manufactured in China and India, our G9A and URP ranges are specially designed for the Asian market. The G9A range consists of : - V49A Clamping force 1600 kN. Size of the platens 430 x 510 mm. Injection volume 1000 cm³. - V59A Clamping force 2600 kN. Size of the platens 500 x 630 mm. Injection volume 1000 or 2000 or 5000 cm3 - S59A Clamping force 3000 kN. Size of the platens 560 x 780 mm. Injection volume 1000 or 2000 or 5000 cm3 - S709A -Clamping force 5100 kN. Size of the platens 630 x 800 mm. Injection volume 2000 or 5000 or 8500 or 11000 cm3

In short, large flat gasket REP machines mean Clamping quality Thick traverses, multiple synchronized clamping operations; Injection of long thin sections Injection pressure up to 3,000 bar and circuit division with several injection units; Productivity Very fast 3step clamping, doubleplate kits; Ergonomics/access to the mold Widthwise heating plates, demolding kit or sliding platen. These types of machines have been developed for largeseries injection molding involving parts with inserts, for example the injection molding of battery pack seals. Based on its longstanding experience in this field, REP offers a comprehensive range of machines with largesized heating plates and adjustable configurations to fully comply with the technical specifications of each application and all client’s needs.

URP Joint venture United Rubber Machinery Strategic Alliance for Asian injection molding machine market between REP and LWB Steinl,

CFrame Injection molding machine V19. Optimized floor space and maximum accessibility. The V19 is an advanced Cframe press of 400 kN available in 2 versions, plastic or rubber injection. Its accessibility from three sides makes it ideal for the injection molding of profiles and extruded hoses.

Type V410 Extended 1,600kN Machine features Clamping force 1,600 kN. Size of the platens 430 x 510 mm. Injection volume 1,000 cm³. Machine which is particularly used for the production of flat gaskets as used in fuel cell applications. This machine is available in our showroom « Area 111 » in Corbas (France) to perform your test runs for the injection molding of LSR parts.

Designed for the manufacture of highvoltage insulators (550 kV), this press is one of the largest presses made by REP. The dimensions of the parts to be injected explain the huge size of the press 660 mm in diameter, 2,600 mm long, moulded in one go. The production of a complete insulator is therefore performed in one or two cycles, thus significantly increasing the profitability and reliability of the parts. Machine features Closing force 24,000 kN Size of the platens 1,500 x 3,000 mm Injection volume 25,000 cm³ x 2 (2 injection units)

Machine features Clamping force 2,544 kN (station A) / 2 x 785 kN (station B & C). Size of the platens 630 x 500 mm. Injection volume 1,000 cm³; 2,000 cm³ or 5,000 cm³. The CMX (CompactMultiStation Generation X G10) is a 4station injection molding press 1 injection station (A), 2 curing stations (B and C), 1 demolding station (D). The CMX machine is available with two clamping forces 1,540 kN (CMX1) or 2,544 kN (CMX2).

Machine features Clamping force 1,540 kN (station A) / 2 x 502 kN (station B & C). Size of the platens 510 x 360 x 55 mm. Injection volume 1,000 cm³; 2,000 cm³ or 5,000 cm³. The CMX (CompactMultiStation Generation X G10) is a 4station injection molding press 1 injection station (A), 2 curing stations (B and C), 1 demolding station (D). The CMX machine is available with two clamping forces 1,540 kN (CMX1) or 2,544 kN (CMX2).

V410 LSR Machine features Clamping force 1,600 kN. Size of the platens 430 x 510 mm. Injection volume 1,000 cm³. Machine which is particularly used for the production of flat gaskets as used in fuel cell applications. This machine is available in our showroom « Area 111 » in Corbas (France) to perform your test runs for the injection molding of LSR parts.

In short, large flat gasket REP machines mean Clamping quality Thick traverses, multiple synchronized clamping operations; Injection of long thin sections Injection pressure up to 3,000 bar and circuit division with several injection units; Productivity Very fast 3step clamping, doubleplate kits; Ergonomics/access to the mold Widthwise heating plates, demolding kit or sliding platen. These types of machines have been developed for largeseries injection molding involving parts with inserts, for example the injection molding of battery pack seals. Based on its longstanding experience in this field, REP offers a comprehensive range of machines with largesized heating plates and adjustable configurations to fully comply with the technical specifications of each application and all client’s needs.

The CMX (Compact Multi Station of the generation 10) This new machine replaces the former CMS generation and makes the third generation of rotary machines with 2 major innovations. Integration of the processcontrol system of the latest generation (generation 10) with all 4.0 functions. Product range with the CMX1 (160T clamping force) and the CMX2 (250T clamping force). New generation of 4station molding machines The REP solution for large productions with optimal efficiency 90% increase in productivity compared with a singlestation press. 68% increase in productivity compared with a press equipped with a double plate stripping kit. The CMX machine is available with two clamping forces 160T (CMX1) or 250T (CMX2).

CYPET single stage injection stretch blow molding machines automatically produce finished blown containers directly from PET resin. The system utilizes CYPET’s patented technology that uses only two stations, one for injection molding the PET preforms, and the second to stretch blow mold the PET containers. The machines have unparalleled flexibility, allowing production of containers ranging from 20ml up to 120Ltr, with up to 400 mm neck diameter. Highly optimized, energy-saving servo-hydraulic technology as well as the use of an air recovery system as standard, reduces energy consumption by up to 40% (0.31kWh/kg of finished bottles). The machine’s generous clamping force and platen size, allows molds with higher cavities achieving higher output with less investment compared to conventional technologies. The machine can mold PET water bottles, jerrycans, liquor miniatures, wide mouth jars, large drums, pressurized containers. Handles can be incorporated as one piece with the bottle.